TKH Security SA3-PTZ D-IR 3rd Generation SA PTZ Camera Instruction Manual

TKH Security SA3-PTZ D-IR 3rd Generation SA PTZ Camera

Product Information

Specifications

• Product Name: TKH SA3 PTZ Series
• Model: SA3-PTZ
• Material: AISI 316L Stainless Steel
• Features: Belt-drive technology for PAN and TILT rotations, low power consumption, compatible with zoom module day/night and thermal imaging modules (TX3)
• Models Covered: SA3-PTZ(v), SA3-PTZ(v)T, SA3-PTZ(v)D, SA3-PTZ(v)D-IR34

Product Usage Instructions

Installation

1. Ensure only suitably trained personnel install the product.
2. Refer to the installation manual for step-by-step installation instructions.
3. Connect the appropriate power supply based on the model (24V, 120V, or 230V).

Operation

1. Power on the SA3-PTZ camera.
2. Use the provided controls to adjust PAN, TILT, and ZOOM functions as needed.
3. Ensure proper ventilation around the camera housing for optimal performance.

Maintenance

1. Regularly clean the camera lens and housing to prevent dust buildup.
2. Check for any loose connections or signs of wear and tear periodically.
3. Follow the maintenance schedule provided in the manual to ensure longevity.

FAQ

• Q: What should I do if I encounter an “ELECTRICAL HAZARD” warning?
  A: If you see an “ELECTRICAL HAZARD” warning, immediately stop using the product and refer to the provided instructions to address the situation safely.

• Q: Can I use the SA3-PTZ camera in hazardous areas?
  A: Yes, the SA3-PTZ series is specifically designed for Hazardous Area applications, ensuring safe operation in such environments.

SA3 PTZ Series
Installation manual

Note: To ensure proper operation, please read this manual thoroughly before using the product and retain the information for future reference.

Nothing from this publication may be copied, translated, reproduced, and/or published by means of printing, photocopying, or by any other means without the prior written permission of TKH Security.
TKH Security reserves the right to modify specifications stated in this manual.
Brand names
Any brand names mentioned in this manual are registered trademarks of their respective owners.
Liability
TKH Security accepts no liability for claims from third parties arising from improper use other than that stated in this manual.
Although considerable care has been taken to ensure a correct and suitably comprehensive description of all relevant product components, this manual may nonetheless contain errors and inaccuracies. We invite you to offer your suggestions and comments by email via info@tkhsecurity.com . Your feedback will help us to further improve our documentation.
How to contact us
If you have any comments or queries concerning any aspect related to the product, do not hesitate to contact:

TKH Security B.V.
Werner von Siemensstraat 7
2712 PN Zoetermeer
The Netherlands
http://tkhsecurity.com

Introduction

Preserve this manual as a reference for future needs.

| **** Used electrical, electronic and stainless steel products should not be mixed with general waste. For proper treatment, recovery and recycling of old products, take them to applicable collection points, in accordance with your national legislation and the Directives 2011/65/EU and 2012/19/EU.

**** By disposing of these products correctly, you help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling. For more information about collection and recycling of old products, contact your local municipality or your waste disposal service. Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation.

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The manufacturer declines all liability for any consequence resulting from improper installation practices, tampering or improper uses of the product.
The descriptions and illustrations contained in this manual are not binding. The manufacturer reserves the right to make any alterations deemed appropriate for the technical, manufacturing and commercial improvement of the product, while leaving the essential product features unchanged, at any time and without undertaking to update the present publication.
The manufacturer declines all responsibility for any consequences resulting from improper use of the product, or use which is different from that expected and specified in the present documents.

General information

Description
The SA3-PTZ series are AISI 316L Stainless Steel camera housings specifically designed for Hazardous Area applications. Built with belt-drive technology, SA3-PTZ allows PAN and TILT rotations with very low power consumption.
The SA3-PTZ can be assembled the latest generation zoom module day/night and/or thermal imaging modules (TX3).

Note: This product must only be installed by suitably trained personnel.

These instructions are intended for their sole use.

Models
This manual contains instructions on installation and use of the SA3-PTZ series. It covers the following models:

• SA3-PTZ(v). Single head optical upright pan, tilt, and zoom camera
• SA3-PTZ(v)T. Single head thermal upright pan and tilt camera
• SA3-PTZ(v)D. Dual head optical + thermal upright pan, tilt, and zoom camera
• SA3-PTZ(v)D-IR34. Dual head optical upright pan, tilt, and zoom camera with IR illuminator

(v) determines the power supply voltage. (v) can be 24 for AC 24 V, 120 for AC 120 V or 230 for AC 230 V

Symbols used

WARNING
It indicates a potentially dangerous situation that, if ignored, could lead to physical or mortal injuries and/or damage to the unit. Read the provided instructions carefully.

ELECTRICAL HAZARD
It indicates a potentially dangerous situation involving electricity risks that could lead to physical or mortal injuries and/or damage to the unit. Read the provided instructions carefully.

OPTICAL RADIATION
It indicates a potentially dangerous situation due to the emission of visible light or infrared that could be harmful for eyes. Read the provided instructions carefully.

Before you continue

| Prior to installation and operation, carefully read all instructions in this manual and heed all warnings.
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| Use the original packaging to transport the unit. Disconnect power supply before moving it. In case of returning the equipment, the original packaging must be used.
Any change performed on the unit that is not previously approved by the manufacturer will void both the certification and the warranty. If this equipment is not utilized according to the instructions of this document, the protection of the equipment may be impaired and the certification may be void.
| Trying to manually force the wiper will result in damaging the device and will void the warranty.
| When leaving the unit unused for long periods, disconnect supply cables

| For security reasons, do not install the unit in the proximity of water containers and never push objects or pour liquids into the unit. The unit can be safely used in damp environments or outdoors, as long as the glands are properly sealed.
The internal transformer of the unit should never be used to power external devices.
| Connecting GND/Earth/PE to line or neutral will result in damaging the device and will void the warranty.
| No ventilation is needed for the unit, as it is completely sealed.

Only for SA3-PTZD IR34 with integrated IR LED illuminator:

****| The unit emits high intensity IR light. Wear protective eyewear. Avoid direct eye and skin exposure. Please follow safety precautions given in IEC 60825-1 and IEC 62471.
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Technical Data

General & Mechanical

• Construction: AISI316L Stainless Steel
• Finishing: Electro-polished
• Pan: Angle: 360° (continuous rotation); Speed: 0 – 40°/second
• Tilt: Angle: 180° (±90°); Speed: 0 – 20°/second

Electrical

• Heater: T[°C] ON=12±4°C, T[°C] OFF=20±3°C (thermostatically controlled)
• Power consumption:
  • SA3-PTZ(v) 130W MAX
  • SA3-PTZ(v)D 170W MAX
  • SA3-PTZ(v)D-IR34 155W MAX
• Supply voltage:
  • (v) = 24 AC 24V (±10%)
  • (v)= 120 AC 120V (±10%)
  • (v)= 230 AC 230V (±10%)

Certifications
Weatherproof standard: IP66/IP67/IP68/IP69
EMC, LVD CE compliant, Class A

Unpacking

Contents in the box
The camera comes in a sturdy carton box with the following contents::

• Safe area camera station
• Sunshield(s)
• Hard copy of this manual
• Washing nozzle brackets kit (versions with wiper only)

Unpack
If the package or the contents appears to be damaged, notify the shipper immediately.
Use suitable lifting equipment that complies with all applicable (local) standards. The unit must be harnessed with a suitable anchor strap (minimum capacity: 500kg, minimum length: 2m)

1. Pass the anchor strap (1) under the unit
2. Pass the strap through the end of loop and tighten (2).
3. Pull the strap to tilt the unit in vertical position while still in the box
4. Lift the PTZ out of the box. Be careful to any sudden movements of the unit while lifting.

Installation

Before you begin

****| Proper stainless steel tools should be carefully chosen and used during installation and to fasten the unit to the surfaces, in accordance with the local requirements.
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| The unit cannot be installed horizontally.

| Make sure that the installation surface can support at least four times the weight of the unit in normal operating conditions. Where the equipment may be exposed to excessive external stresses (e.g., vibration, heat, impact), then the equipment must be protected by additional means of protection. Additional protection may be required if the equipment is to be installed in locations where it may be subject to damage.
| It is not advised to use automatic tools (such as drill drivers) for tightening/loosening the screws, it may result in damaged threads.
| Use caution when lifting and (dis)assembling the unit. It is recommended that non-slip protective gloves be worn during installation. The unit could bear sharp edges
| Electrical connections (such as plugs and cords) must be protected from potential hazardous environmental factors (e.g., foot traffic, hitting objects).
| Earth ground attachment point is a stud M5-0.8 x20 A4-70 ISO 4762 with dual nut and dual serrated washer. During installation it is important to connect the Earth stud to an appropriate grounding location using a (minimum) 6 mm2 / 10 AWG copper stranded wire. Make sure that the unit case is properly earthed, connecting all the earth ground studs.

| An all-pole mains switch with an opening distance between the contacts at least 3 mm (1/8’’) in each pole must be incorporated in the electrical installation. The switch must be equipped with protection against the fault current towards the ground (differential) and the overcurrent (magnetothermal, maximum 15 A). It must be very quickly recognizable and readily accessible
| Recommended fuse for AC 120 V / 230 V is a 2 A Delayed Fuse T (Time delay) or equivalent resettable devices.

Recommended fuse for AC 24 V is a 4 A Delayed Fuse T (Time delay) or equivalent resettable devices.

| For connection to the main power supply use suitably insulated multipolar cable having minimum 3×1,5 mm2. The yellow/green PE wire must be longer than the others.
| Connecting GND/Earth/PE to line or neutral will result in damaging the device and will void the warranty.
| Fasten all the cables inside the housing with cables ties or other fixing means to avoid the electrical contact with surrounding parts in case the wire gets loose.

Route all the cables avoiding contact with the wiper shaft and motor.

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Do not connect the unit to a supply circuit unless the installation is completed. Check before assembling the position of the O-ring seals in their groove

Mounting the camera

Zero Axis position
Upon each start-up, the unit will perform a “zero-axis” calibration. “Zero- axis” position is with side flange on the left (cable entry on the back) and camera(s) facing forward. The unit should be installed with the cable gland facing the opposite direction to the zone to be monitored

**Flat surface or pole-top mount***
Mount the SA3-PTZ on a flat surface which can support the unit or the top flange of a pole top . Choose the proper fasteners for surface. The screws must be tightened with suitable torque by authorized and qualified personnel only. See appendix for drawings of the mounting pattern and for the camera physical dimensions

Wall-mount
To mount the SA3-PTZ camera to a horizontal wall an EX-PTZ WM01 must be used. Choose the proper fasteners for surface. The screws must be tightened with suitable torque by authorized and qualified personnel only. See appendix for drawings of the camera physical dimensions.

To install the PTZ to the bracket, 4x M10 screws, 4x lock washer and 4x nuts (provided with the EX-PTZ WM01) must be used.
Check that all the threads are clean. When fixing the screws use thread locking compound (e.g., Loctite) and allow an appropriate rest period. Screws must be tightened to 38Nm with an adequate torque wrench

Installing the camera

| Any action performed on the unit which is not described in this manual may damage the camera.
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Open only the covers pointed out in this installation manual. Other covers should be open only by the manufacturer.
| Check the supply voltage marked on the label. Incorrect power supply voltage may damage the unit. Do not overload the terminal connection, as it may cause fire or electrical shock hazard.

| Make sure that the camera is disconnected from the power. An accessible mains switch must be installed to switch-off the power. Wait at least 5 min before opening the camera
An all-pole mains switch with an opening distance between the contacts at least 3 mm (1/8’’) in each pole must be incorporated in the electrical installation. The switch must be equipped with protection against the fault current towards the ground (differential) and the overcurrent (magnetothermal, maximum 15 A). It must be very quickly recognizable and readily accessible
| Do not connect the unit to a supply circuit unless the installation is completed. Check before assembling the position of the O-ring seals in their groove.

Installation of composite cable (INT3 -SA20/25)
The armored composite cables from TKH Security are pre-fitted with cable glands on each side for ease of installation. The following tails are available:

• INT3-RJ5 SA25, 5 meter composite cable for Fast ethernet, M25
• INT3-RJ10 SA25, 10 meter composite cable for Fast ethernet, M25
• INT3-SM5 SA25, 5 meter composite cable with SM fiber, M25
• INT3-SM10 SA25, 10 meter composite cable with SM fiber, M25

If the composite cable tail isn’t provided by TKH Security, please check the correct cable gland thread dimension. (M25 x1.5) To maintain the IP rating of the unit, use only cables, cable glands, blind-stops, adapters that are suitably rated.

Plastic caps are used to close cable entries during shipment, remove them and close off any unused cable entry with an appropriate blind-stop.

• Remove plastic cover (1. Remove screws (2) and lower flange (3)
• Loosening the back-nut (4) and the middle-nut (5)
• Insert plastic washer (6) and tighten the nut (7).
• Tighten the middle-nut (5) to 50Nm
• Tighten the back-nut (4).

Electrical wiring
If necessary, remove locking screw (1) and slide out the PCB to have a better access to the other terminal blocks. M1 and M7 terminal blocks can be removed from PCB to perform electrical connections.

settings

| Do not change settings.

Used for setting the unit address and baud rate of camera station. PIN 1-6: PTZ Address ID (Default on address 1)

PIN 7-8:           DIS1-7             DIS1-8             Baud rate

OFF                 OFF                 2400 (Default)

OFF                 ON                   9600

ON                   OFF                 19200

ON                   ON                   57600

S1| Reset button| Push 15 seconds to reset to default settings.

CAUTION: this operation will reset all the existing presets and the PAN/TILT axis limits.

Each plug-in connector is different in shape and/or colour to avoid any wrong connection. The connections should be performed according to the table below.

supply voltage information.

M4| Data input (RS485)| Not applicable
M7| Washer control| AC 24 V output. Designed to activate washer

systems. The activation lasts 5 seconds..

CN2| RJ45 Fast Ethernet| Signal out from the camera. Use shielded or

unshielded cable according to the needs.

For fiber optic versions only (INT3-SM, INT3-MM)
The direct to fiber versions of the SA3-PTZ cameras are fitted with a media converter in the base of the unit. Connect both optical fiber pigtails from the composite cable to the media converter. The converter is fitted with two SC connectors.

Closing the camera base
Check if the O-Ring gasket (4) is in its grove before proceeding. Assemble the rear flange (5) in the PTZ and tight the screws (6) to 11Nm

Opening and closing camera house
To access the IP camera or IR illuminator follow these instructions to open the camera house.
A. Opening: Remove screws (1) from the window flange of the camera housing (2).
Rotate the flange 45° clockwise while sliding it out. In case of an IR- illuminator, the camera flange has to be rotated 45° counterclockwise
B. Closing: Slide the camera assembly (2) in the camera housing while rotating it 45° clockwise. Tight the screws (1) to 11Nm. In case of an IR- illuminator rotate 45 counter clockwise
Check if the O-Ring gasket (3) is inside its grove before proceeding

IR LED illuminator (PTZ D-IR only)

activation (Example: external camera output)

S1| Test| Used for manual IR LEDs activation test.
LED| Color| Indication
DL1| Green| is ON when the board is correctly powered
DL2| Yellow| is ON when the IR LEDs are interrupted (open-led)
DL3| Red| is ON when the IR LEDs are not activated or when

they are in short-circuit.

DL4| Yellow| is ON when the IR LEDs are in the activation phase

during its hysteresis delay

Grounding
Connect earth cable to the PTZ base, under the nuts and screws (1), with M5 ring wire terminal.

Installing the washer nozzle

• Fix the nozzle bracket on the PTZ with the provided nuts and washers (1).
• Connect earth cable to the PTZ base, between nozzle bracket and screws (1), with M5 ring wire terminal.
• Adjust horizontal position of the nozzle, use the screwdriver slot (3) on the nozzle to adjust the tilt position

Maintain the unit

Inspections

This equipment has been designed to fit in harsh environments requiring little or no maintenance. Suggested inspection interval is six months, but extremely harsh environments may require more frequent inspection and maintenance checks. On each inspection, check the O-ring seals and the window wiper blade integrity. Replace them when necessary.

Routine activities
Regularly perform the following routine activities:

• Clean the glass
  Use water or a liquid detergent that will not generate a hazardous situation.

• Clean the germanium window
  Use water or a damp cloth. Be careful not to scratch the carbon coating. Do not use ethyl alcohol, solvents, hydrogenated hydrocarbons, strong acids or alkalis. This will irreparably damage the germanium window.

• Clean the unit
  Use a dry or damp cloth. Do not use compressed air to clean the unit.

• Check electrical connections
  Check cables and electrical connections for integrity and tightness. Replace worn cable(s) or tighten loose connections.

• Check mounting accessories
  Check mounting bolts and screws for integrity and tightness. Replace or tighten any damaged/loose mounting hardware.

Suitable precautions: regular checks as part of routine inspections or establishing from the material’s datasheet that it is resistant to specific chemicals.

Fuse replacement
If necessary, replace the fuses F1 or F2 on the interface board (see section “Electrical wiring”) The following fuse values are used:

All the fuses must be ceramic T type (time lag) with a breaking capacity of 1500 A. Different supply voltage can be supplied and may require different fuse values. In such cases, please contact TKH Security.

Sync IR with D/N mode

1. Open the web interface; click on the “System” tab and open [Events] > [Application]. Check the boxes as shown below:
2. Click the [Manual Trigger] page and again take over the settings as shown in screenshot below:
3. Click to the [Scheduling] page and take over the following settings:

With these settings the Alarm contact output is synchronized with the Day/Night mode of the camera. The Alarm output of the optical camera must be connected to M6 of the IR control board to switch on/off the IR illuminator

EU Certificates

EU Declaration of conformity

Appendix: Technical drawings

SA3-PTZ and SA3-PTZ T

SA3-PTZD and SA3-PTZD-IR

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References

• TKH Security - Home – TKH Security
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