TELWIN 954925 Charging Station Instruction Manual

June 1, 2024
TELWIN

TELWIN-954925-Charging-Station-logo

TELWIN 954925 Charging Station

Specifications:

  • Model: Cod.954925
  • Mains Connection: Voltage, Frequency, Current Intensity
  • Reference Standard
  • Manufacturer’s Name and Address
  • Serial Number
  • Protection Rating of the Casing

Product Usage Instructions

Safety Instructions:
Read the instruction manual carefully before installing and operating the charging station to avoid damaging the device and putting your safety at risk. Keep these instructions in a safe
place and accessible at all times.

Technical Specifications:
The main data on use and performance of the charging station is summarized on the rating plate. Refer to the rating plate on the device for specific technical specifications. Additional technical details can be found in the APPENDIX.

Additional Precautions:

  • During the charging procedure, ensure the cable is not strained.
  • Avoid bending or twisting the charging cable.
  • Do not drive over the cable or connector with the vehicle.
  • Wind and reposition the charging cable in a compact manner.

Control and Connection Devices:

  • Emergency Button: Press to interrupt vehicle charging in an emergency.
  • Led Bar: Green – Vehicle disconnected, Blue – Vehicle connected, Red – Alarm.
  • Card Sliding Area: Start or stop vehicle charging by passing the card.
  • Power Cable Input
  • Charging Cable
  • Type 2 Charging Connector (IEC 62196-2)

Protection Devices:

  • Over and Under Voltage Protection
  • Overcurrent Protection
  • Short Circuit Protection
  • Emergency Button Intervention
  • Plug Connection Anomalies Detection

Installation:
The installation operations should only be performed by adequately qualified individuals who have read and understood the instruction manual.

FAQ:

  1. Q: Can I use the charging station with any electric vehicle?
    A: The charging station is compatible with vehicles that support Type 2 charging connectors (IEC 62196-2).

  2. Q: What should I do if the alarm LED turns red?
    A: If the alarm LED turns red, stop the charging process immediately and refer to the instruction manual for troubleshooting steps.

EXPLANATION OF DANGER, MANDATORY AND PROHIBITION SIGNS

DANGER OF ELECTRIC SHOCK.

GENERAL HAZARD.
CLASSIFICATION OF ELECTRICAL COMPATIBILITY OF THE DEVICE.
ATTENTION! READ THE INSTRUCTION MANUAL CAREFULLY BEFORE USING THE CHARGING STATION!
Symbol indicating separation of electrical and electronic appliances for refuse collection. The user is not allowed to dispose of these appliances as solid, mixed urban refuse, and must do it through authorised refuse collection centres.

ATTENTION:
READ THE INSTRUCTION MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING THE CHARGING STATION TO AVOID DAMAGING THE DEVICE AND PUTTING YOUR SAFETY AT RISK. Keep these instructions in a safe place. They must be accessible at all times.

SAFETY INSTRUCTIONS

  • Hazardous voltages are present on the device and the power lines which could cause death.
  • The connections compartment should only be opened by qualified staff.
  • The charging station must be installed by a specialist technician who is responsible for compliance with standards and provisions in force.
  • Use the device exclusively for applications compliant with its intended use.
  • Check insulation of the cables is not worn.
  • Do not use adaptors or extensions of the charging cable
  • Maintenance interventions must only be carried out in authorised centres.
  • The device must be supervised when used with children present.

ADDITIONAL PRECAUTIONS

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TECHNICAL SPECIFICATIONS

The main data on use and performance of the charging station is summarised on the rating plate and has the following meaning: Fig. A

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  1. Name of model.
  2. Mains connection: voltage, frequency, current intensity
  3. Reference standard
  4. Manufacturer’s name and address.
  5. Serial number to identify the charging station (essential for technical assistance, spare part requests, tracing of product origin).
  6. Protection rating of the casing.
  7. CE symbol
  8. Indication: read the instructions
  9. Disposal instruction

NB: The rating plate shown is an example to explain the meanings of the symbols and figures; the exact technical specifications for the charging station should be taken directly from the rating plate on the device. Further technical details are found in the APPENDIX.

DESCRIPTION

This charging station is an ideal solution to create a safe charging point for your electric car.

Main features:

  • Provided completely assembled and tested for simple and fast wall installation.
  • Integrated vehicle side cable (5 metres), with the Type 2 connector.
  • Continuous control of the charging process to guarantee user and vehicle safety.

Control and connection devices Fig. B

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  1. Emergency button: in an emergency situation, press the switch to interrupt vehicle charging. To reset the switch, turn it clockwise until the actuator lifts.
  2. Led bar with 3 different colours:
    • Green: vehicle disconnected.
    • Blue: vehicle connected.
    • Red: Alarm.
  3. Card sliding area: on passing the card, the process starts (or stops) of vehicle charging.
  4. Power cable input.
  5. Charging cable.
  6. Type 2 charging connector (IEC 62196-2).

Protection devices

  1. Over and under voltage.
  2. Overcurrent.
  3. Short circuit.
  4. Emergency button intervention.
  5. Plug connection anomalies.

INSTALLATION

The installation operations can only be carried out by adequately qualified people and who have read and understood the instruction manual.

  • Electrical installation to standard, in compliance with legislation in force in the country of installation.
  • Electrical installation according to safety standards and legislation in force.
  • The charge station must only be connected to a power supply system with neutral conductor connected to the earth.
  • The charge station must be protected by a type A residual current device.
  • The power line must be protected by an adequate circuit breaker with C curve.
  • The connections compartment should only be opened by qualified staff.
  • Use the device exclusively for applications compliant with its intended use.
  • Do not use private generators as a charging power source.

The charging station should be installed in a location that meets the following requirements:

  • Protected from direct sunlight.
  • Sufficiently ventilated.
  • Far from sources of heat.
  • Ambient temperature between -20°C and +50°C.
  • Altitude above sea level up to 2000m.
  • Protected from rainwater, running water and other liquids.
  • Easily accessible.
  • Maintain a distance of at least 500 mm from other devices or objects.

Do not install the charging station in:

  • Locations with constant dust production (both conductive and non-conductive).
  • Locations with presence of corrosive vapours, acids or salts.
  • Locations with flammable substances.
  • Locations at risk of explosion.

Wall mounting
Carefully unpack the charging station, checking all parts are intact. Keep the original packaging if it may be sent for any repairs. The content of the package is outlined in Fig. C.

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The device must be assembled in the vertical position at a height of approximately 150cm (from the lower edge to the floor). The assembly wall must be flat and stable.
Fasten shelf A (Fig. D-1) to the charging station with the 4 M6x12 screws supplied.

TELWIN-954925-Charging-Station-\(12\) TELWIN-954925
-Charging-Station-\(13\)

Fasten shelf B (Fig. D-1) to the wall with the 4 screws and 4 plugs supplied. Position the device over the shelf and slide it top to bottom parallel to the wall until all the fittings are hooked to the respective slots (Fig. D-2). Check correct positioning, checking it is parallel to the wall. Try to distance it from the wall to check its correct hooking to the shelves. Fasten the device with the specific M5x12 screws on the upper and lower side (Fig. D-3). Lastly, fasten the cable winder to the wall using the 2 screws and 2 plugs supplied (Fig. D-4).

Electrical connection
The electrical connection should be installed:

  • In compliance with national legislation.
  • Only by qualified operators.
  • After fastening the device to the wall.

The charging station must have a dedicated power line, protected by an adequate circuit breaker switch with C curve and a type A residual current device (See 7.1).

For electrical connection installation:

  • Disconnect the power line via the circuit breaker switch and residual current device.
  • Open the connections compartment on the back of the device (Fig. E-1).
  • Remove the sheath from the cable and strip the cores of the conductors (Fig. E-2).
  • Insert the cable using the cable gland on the lower side (Fig. E-3).
  • Fasten the 3 conductors to the terminal board, respecting L, N, PE (Fig. E-4).
  • Close the connections compartment.
  • Reposition the charging station on the wall, as previously described.

CHARGING PROCEDURE

LED BAR DESCRIPTION
Fixed green Charging station ready. Vehicle disconnected.
Green flashing Charging connector inserted in the vehicle socket. Pass the

card through the dedicated area to start the charging process.
Flashing blue| Charging in progress. To interrupt charging, pass the card again in the dedicated area.
Fixed blue| Charging complete.
Fixed green| Charging connector disconnected from the vehicle socket. Place the cable back on the specific cable winder.

ALARMS

TELWIN-954925-Charging-Station-\(7\) TELWIN-954925
-Charging-Station-\(8\)

APPENDIX

Technical data

MODEL MASTERCHARGE 370 MASTERCHARGE 740

INPUT
Power| kW| 3.7| 7.4
Rated voltage and frequency| V| 230
1~50Hz| 230
1~50Hz
Current| A| 16| 32
OUTPUT
Rated voltage and frequency| V| 230
1~50Hz| 230
1~50Hz
Maximum current| A| 16| 32
Maximum power| kV| 3.7| 7.4
GENERAL DATA
Temperature range| °C| -20 ÷ 50| -20 ÷ 50
Protection rating| | IP 54| IP 54
Protection category| | I| I
Overvoltage category| | III| III
Charging mode| | 3| 3
Energy consumption when not in use| W| 3| 3
Reference standard| | IEC 61851-1:2010
IEC 61851-22:2001| IEC 61851-1:2010
IEC 61851-22:2001
Output cable| | L=5m 3G2.5mm2| L=5m 3G6.0mm2
** Plug| | 250V/32A TYPE 2
IEC 62196-2| 250V/32A TYPE 2
IEC 62196-2
Dimensions (HxLxD)| mm| 325x215x77| 325x215x77
Weight| kg| 3.8| 4.5
SYSTEM COMPONENT DIMENSIONING
**
Input circuit breaker protection| | 230V
16A
Type C| 230V
32A
Type C
**** Residual current device| | IN=20A IΔn =30mA
Type A| IN=40A IΔn =30mA
Type A
Input cable (minimum section)| mm2| 2.5| 6.0

GUARANTEE
The manufacturer guarantees proper operation of the machines and undertakes to replace free of charge any parts should they be damaged due to poor quality of materials or manufacturing defects within 12 months of the date of commissioning of the machine, when proven by certification. Returned machines, also under guarantee, should be dispatched CARRIAGE PAID and will be returned CARRIAGE FORWARD. This with the exception of, as decreed, machines considered as consumer goods according to European directive 1999/44/EC, only when sold in member states of the EU. The guarantee certificate is only valid when accompanied by an official receipt or delivery note. Problems arising from improper use, tampering or negligence are excluded from the guarantee. Furthermore, the manufacturer declines any liability for all direct or indirect damages.

CERTIFICATE OF GUARANTEE

  • MOD. :
  • Date of buying –
  • NR. :
  • Sales company (Name and Signature)

The product is in compliance with:
DIRECTIVES –

  • LVD 2014/35/EU + Amdt.
  • EMC 2014/30/EU + Amdt.
  • RoHS 2011/65/EU + Amdt.

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