Telwin BTCPC Electric Car Charging Station Home Instruction Manual

Telwin BTCPC Electric Car Charging Station Home

Product Information

Technical Specifications

• Name: Charging Station
• Mains Connection: Voltage, Frequency, Current Intensity
• Protection Rating of the Casing
• Working Temperature
• Reference Standard
• Manufacturer’s Name and Address
• Serial Number for Identification
• CE Symbol

Safety Instructions

1. The product must be electrically insulated before use.
2. Avoid straining the cable during the charging procedure.
3. Avoid bending or twisting the charging cable.
4. Do not drive over the charging cable or connector with the vehicle.
5. Wind and reposition the charging cable in a compact manner.

Product Description
The charging station features control and connection devices including an emergency button, card sliding area, LED bar with different colours indicating vehicle status, power cable input, charging cable, and a Type 2 charging connector (IEC 62196-2).

Protection Devices

• Over and under voltage protection.
• Overcurrent protection.
• Short circuit protection.
• Emergency button intervention.
• Plug connection anomalies monitoring.
• Power relay fault detection.
• Residual DC towards earth detection.

Product Usage Instructions

1. In an emergency, press the emergency button to interrupt vehicle charging. Reset by turning clockwise until the actuator lifts.
2. Use the card sliding area to start or stop vehicle charging.
3. Monitor LED colours: Green for disconnected, Blue for connected, and Red for Alarm.
4. Ensure proper positioning of power cable input and charging cable.
5. Refer to the instruction manual for disposal guidelines.

Frequently Asked Questions (FAQ)

• Q: Can I drive over the charging cable?
  A: No, do not drive over the charging cable or connector with the vehicle to avoid damage.

• Q: What do the LED colours indicate?
  A: Green indicates the vehicle is disconnected, Blue means it is connected, and Red signifies an alarm condition.

EXPLANATION OF DANGER, MANDATORY AND PROHIBITION SIGNS

| DANGER OF ELECTRIC SHOCK.
---|---
| GENERAL HAZARD.
| CLASSIFICATION OF ELECTRICAL COMPATIBILITY OF THE DEVICE.
| ATTENTION! READ THE INSTRUCTION MANUAL CAREFULLY BEFORE USING THE CHARGING STATION!
| A symbol indicating the separation of electrical and electronic appliances for refuse collection. The user is not allowed to dispose of these appliances as solid, mixed urban refuse, and must do it through authorised refuse collection centres.

SAFETY INSTRUCTIONS

• Hazardous voltages are present on the device and the power lines which could cause death.

• The connections compartment should only be opened by qualified staff.

• The charging station must be installed by a specialist technician who is responsible for compliance with standards and provisions in force.

• Use the device exclusively for applications compliant with its intended use.

• Check the insulation of the cables is not worn.
  Do not use adaptors or extensions of the charging cable

• Maintenance interventions must only be carried out in authorised centres.

• The device must be supervised when used with children present.

• Damage caused to the product can make it unsafe. The product must be electrically insulated and must NOT be used until the necessary corrective measures are implemented.

ADDITIONAL PRECAUTIONS

TECHNICAL SPECIFICATIONS

The main data on use and performance of the charging station is summarised on the rating plate and has the following meaning:

Fig. A

1. Name of model.
2. Mains connection: voltage, frequency, current intensity.
3. Protection rating of the casing.
4. Working temperature.
5. Reference standard.
6. Manufacturer’s name and address.
7. Serial number to identify the charging station (essential for technical assistance, spare part requests, and tracing of product origin).
8. CE symbol.
9. Indication: read the instructions.
10. Disposal instruction.

NB:
The rating plate shown is an example to explain the meanings of the symbols and figures; the exact technical specifications for the charging station should be taken directly from the rating plate on the device. Further technical details are found in the APPENDIX.

DESCRIPTION

This charging station is an ideal solution to create a safe charging point for your electric car.

Main features:

• Provided completely assembled and tested for simple and fast wall installation.
• Integrated vehicle side cable (5 metres), with the Type 2 connector.
• Continuous control of the charging process to guarantee user and vehicle safety.
• The Connect model also has a BLE connection for mobile applications (see www.telwin.com).

Control and connection devices Fig. B

1. Emergency button: in an emergency, press the switch to interrupt vehicle charging. To reset the switch, turn it clockwise until the actuator lifts.
2. Card sliding area: on passing the card, the process starts (or stops) vehicle charging.
3. Led bar with 3 different colours:
   • a. Green: vehicle disconnected.
   • b. Blue: vehicle connected.
   • c. Red: Alarm.
4. Power cable input.
5. Charging cable.
6. Type 2 charging connector (IEC 62196-2).

Protection devices

1. Over and under voltage.
2. Overcurrent.
3. Short circuit.
4. Emergency button intervention.
5. Plug connection anomalies.
6. Power relay fault
7. Residual DC towards earth detected.

OPTIONAL ACCESSORIES
Dynamic balancing kit of the load

INSTALLATION

The installation operations can only be carried out by adequately qualified people who have read and understood the instruction manual.

• Electrical installation to standard, in compliance with legislation in force in the country of installation.
• Electrical installation according to safety standards and legislation in force.
• The charging station must only be connected to a power supply system with a neutral conductor connected to the earth.
• The charging station must be protected by a type A residual current device.
• The power line must be protected by an adequate circuit breaker with a C curve.
• The connections compartment should only be opened by qualified staff.
• Use the device exclusively for applications compliant with its intended use.
• Do not use private generators as a charging power source.

The charging station should be installed in a location that meets the following requirements:

• Protected from direct sunlight.
• Sufficiently ventilated.
• Far from sources of heat.
• Ambient temperature between -25°C and +50°C.
• Altitude above sea level up to 2000m.
• Protected from rainwater, running water and other liquids.
• Easily accessible.
• Maintain a distance of at least 500 mm from other devices or objects.

Do not install the charging station in:

• Locations with constant dust production (both conductive and non-conductive).
• Locations with the presence of corrosive vapours, acids or salts.
• Locations with flammable substances.
• Locations at risk of explosion.

Wall mounting

• Carefully unpack the charging station, checking all parts are intact. Keep the original packaging if it may be sent for any repairs. The content of the package is outlined in Fig. C.
• The device must be assembled in the vertical position at a height of approximately 150cm (from the lower edge to the floor). The assembly wall must be flat and stable.
• Remove the two screws (M3) on the front of the equipment (Fig. D-1), open it and remove the internal screw (M6). Remove the bracket from the rear of the equipment (Fig. D-2). Fasten the bracket to the wall using the 2 screws supplied (Fig. D-3).
• Fasten the cable winder to the wall using the 3 screws supplied (Fig. D-3).
• Position the device over the bracket and slide it from top to bottom parallel to the wall until all the fittings are hooked to the respective slots. Check correct positioning, checking it is parallel to the wall. Try to distance it from the wall to check its correct hooking to the shelves. Fasten the equipment with the specific screw (M6), which was previously removed (Fig. D-4).

Electrical connection
The electrical connection should be installed:

• In compliance with national legislation.
• Only by qualified operators.
• After fastening the device to the wall.

The charging station must have a dedicated power line, protected by an adequate circuit breaker switch with a C curve and a type A residual current device.

For electrical connection installation:

• Disconnect the power line via the circuit breaker switch and residual current device.
• Insert the cable using the cable gland on the lower side. There is also a corrugated tube that can be used to protect the cable.
• Remove the sheath from the cable, strip the cores of the conductors and crimp adequate eyelets with the hole for the M6 screw (Fig. E-1).
• Fasten the cable to the specific single-phase (Fig. E-2) or three-phase (Fig. E-3) terminal board.
• Close the front of the equipment (Fig. D-4) with the two M3 screws.

CHARGING PROCEDURE

CHARGING PROCEDURE (FIG. F)

LED BAR

|

DESCRIPTION

---|---
Green flashing| Charging station ready. Vehicle disconnected.
Flashing blue| The charging connector is inserted in the vehicle socket.

Pass the card through the dedicated area to start the charging process.

Blue| Charging in progress.

To interrupt charging, pass the card again in the dedicated area.

Flashing Blue/Green| Charging complete.
Green flashing| The charging connector was disconnected from the vehicle socket. Place the cable back on the specific cable winder.

ALARMS

In the event of an alarm, the LED bar turns red. The possible causes and solutions follow.

CAUSE

|

SOLUTION

---|---
The emergency button was pressed.| Turn the switch clockwise.
The voltage is too high.| Check the power supply voltage.
The voltage is too low.| Check the power supply voltage.
Overcurrent.| Remove the charging connector from the socket of the vehicle and repeat the charging procedure.
Short circuit.| Remove the charging connector from the socket of the vehicle and repeat the charging procedure.
Short circuit on the control circuit.| Remove the charging connector from the socket of the vehicle and repeat the charging procedure.

Technical Data

MODEL

| MASTERCHARGE 740/2|

MASTERCHARGE 2200

---|---|---
INPUT
Power| kW| 7.4| 22
Rated voltage and frequency| V| 230

1~50/60Hz

| 400

3~50/60Hz

Power supply system| | 1P+N+PE| 3P+N+PE
Current| A| 32| 32
Residual DC towards Earth detected| mA| ≥6| ≥6
OUTPUT
Rated voltage and frequency| V| 230

1~50/60Hz

| 230/400

1/3~50/60Hz

Maximum current| A| 32| 32
Maximum power| kV| 7.4| 22
GENERAL DATA
Temperature range| °C| -25 ÷ 50| -25 ÷ 50
Protection rating| | IP 54| IP 54
Protection category| | I| I
Overvoltage category| | III| III
Charging mode| | 3| 3
Energy consumption when not in use| W| 3| 4
Reference standard| | EN IEC 61851-1:2019| EN IEC 61851-1:2019
Output cable| | L=5m 3G6.0mm2| L=5m 5G6.0mm2

Plug

| | 250V/32A TYPE 2

IEC 62196-2

| 480V/32A TYPE 2

IEC 62196-2

Dimensions (HxWxD)| mm| 362x270x132| 362x270x132
Weight| kg| 4.8| 5.8
SYSTEM COMPONENT DIMENSIONING

Input circuit breaker protection

| | 230V

32A

Type C

| 230V

32A

Type C

Residual current device

| | IN=40A IΔn =30mA

Type A

| IN=40A IΔn =30mA

Type A

Input cable (minimum section)| mm2| 6.0| 6.0

GUARANTEE

The manufacturer guarantees proper operation of the machines and undertakes to replace free of charge any parts should they be damaged due to poor quality of materials or manufacturing defects within 12 months of the date of commissioning of the machine, when proven by certification. Returned machines, also under guarantee, should be dispatched CARRIAGE PAID and will be returned CARRIAGE FORWARD. This is except for, as decreed, machines considered consumer goods according to European directive 1999/44/EC, only when sold in member states of the EU. The guarantee certificate is only valid when accompanied by an official receipt or delivery note. Problems arising from improper use, tampering or negligence are excluded from the guarantee. Furthermore, the manufacturer declines any liability for all direct or indirect damages.

CERTIFICATE OF GUARANTEE

Date of buying

Sales company (Name and Signature)

The product complies with:

DIRECTIVES

• LVD 2014/35/EU + Amdt.
• EMC 2014/30/EU + Amdt.
• RoHS 2011/65/EU + Amdt.

References

• Homepage | Telwin
• Homepage | Telwin

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