TELWIN 955613 Multifunction Battery Charger Instruction Manual

Cod.955613
BATTERY CHARGER
MULTIFUNCTION
BATTERY CHARGER

955613 Multifunction Battery Charger

GENERAL SAFETY
GENERAL SAFETY RULES FOR THE USE
LCD version

EXPLANATION OF DANGER, MANDATORY AND PROHIBITION SIGNS.

| DANGER OF EXPLOSION
---|---
| GENERAL HAZARD
| DANGER OF CORROSIVE SUBSTANCES
| DANGER OF ELECTRIC SHOCK
| Symbol indicating separation of electrical and electronic appliances for refuse collection. The user is not allowed to dispose of these appliances as solid, mixed urban refuse, and must do it through authorised refuse collection centres.

WARNING: BEFORE USING THE BATTERY CHARGER READ THE INSTRUCTION MANUAL CAREFULLY.

GENERAL SAFETY RULES WHEN USING THIS BATTERY CHARGER

• During the charge the battery produces explosive gases, avoid the formation of flames and sparkes. DO NOT SMOKE.
• Position the batteries to be charged in a wellventilated place.
• Inexperience and untrained people should be properly instructed before using the appliance.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliance.
• Cleaning and user maintenance shall not be made by children without supervision.
• Disconnect the mains cable before connecting to or disconnecting the charging cables from the battery.
• Do not connect or disconnect the clamps to or from the battery with the battery charger operating.
• Never use the battery charger inside the car or in the bonnet.
• Substitute the mains cable only with an original one.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
• Do not use the battery charger to charge batteries which are not rechargeable.
• Make sure the available power supply voltage corresponds to that shown on the battery charger rating plate.
• To avoid damaging the vehicle’s electronics, read, keep and take very careful note of the information supplied by the vehicle manufacturer, when using the battery charger either for charging or starting; the same applies to the instructions supplied by the battery manufacturer.
• This battery charger has components such as switches and relays which can cause arcs or sparks. Therefore when using it in a garage or in a similar place set the battery charger in a suitable case.
• Repair or maintenance of the inside of the battery charger can be executed only by skilled technicians.
• ALWAYS DISCONNECT THE POWER SUPPLY CABLE FROM THE MAINS BEFORE ANY MAINTENANCE INTERVENTION ON THE BATTERY CHARGER.

INTRODUCTION AND GENERAL DESCRIPTION

• This battery charger is used to charge electrolyte free lead batteries, sealed batteries and lithium batteries used on motor vehicles (petrol and diesel), motorcycles, boats etc.

• Rechargeable accumulators according to the output voltage available: 6V, 12V and 24V (according to the plate data).

• This battery charger, according to the model, can have a power supply of 230V 50/60Hz or 110V 50/60Hz (according to the plate data) mono-phase.
  The charge voltage and current supplied by the device are electrically controlled and have an IU or U charge curve.

• Standard features:

• The device allows you to connect different types of output cables for the charging of batteries:

• cables fitted with eyelets;

• cables fitted with clamps.

INSTALLATION BATTERY CHARGER POSITION

• Place the battery charger in a stable position during use.
• Do not lift the battery charger using the power cable or charge cable.

CONNECTION TO THE MAINS

• The battery charger must only be connected to a mains power supply with neutral conductor connected to earth.
  Make sure that the mains voltage is equivalent to the operating voltage.

• The power line must have a protection system, such as fuses or circuit breakers, that can support the maximum apparatus absorption (according to the plate data).

• Use the relative power cable when connecting to the mains.

• Any power cable extensions must be of suitable size, never lower than that of the supplied power cable.

OPERATION BATTERY CHARGING PREPARATIONS

N.B.: Before charging, make sure the capacity (Ah) of the batteries to be charged is not lower than that indicated on the rating plate (C min).
Follow the instructions scrupulously in the order given below.

• Remove the battery covers (if present), so that the gas produced during charging can exit.
• Make sure the level of electrolyte covers the battery plates; if they are not covered, add distilled water until they are submerged by 5-10 mm.

WARNING! BE VERY CAREFUL WHILE CARRYING OUT THIS OPERATION BECAUSE THE ELECTROLYTE IS AN EXTREMELY CORROSIVE ACID.

• Make sure the battery charger is disconnected from the mains.

• Check the polarity of the battery terminals: the (+) symbol is positive, the (-) symbol is negative.
  N.B.: If the symbols are not clear, remember that the positive terminal is not connected to the vehicle chassis.

• Connect the red charging clamp to the positive battery terminal (+ symbol).

• Connect the black clamp to the machine chassis, at a distance from the vehicle battery and the fuel pipe.
  N.B.: if the battery is not installed inside the vehicle, directly connect to the negative battery terminal (- symbol).

USEFUL ADVICE

• Clean the positive and negative terminals of possible oxidation so as to ensure good contact with the clamps.
• If the battery charger is used with a battery which is always connected to a vehicle, check the instruction and/or maintenance manual of the vehicle under the paragraph: “ELECTRIC SYSTEM” or “MAINTENANCE”. Before charging it is advisable to disconnect the positive cable which is part of the electrical system of the vehicle.

LCD version (page 2)

1. Battery charge level.

2. Choice of battery type:
   • GEL: Lead-Calcium (PbCa), solid electrolyte, gel, completely sealed battery.
   They are maintenance-free batteries.
   • AGM (ABSORBENT GLASS MAT): lead batteries with electrolyte absorbed in fibreglass. Completely sealed. They are maintenance-free batteries.
   • AGM+: they ensure a higher number of start-ups at higher current and more in-depth discharge than standard AGM.
   Used on vehicles with Start-Stop system.
   Compact dimensions, greater resistance to vibrations and fast recharge times.
   • Lithium (Li): batteries with reduced weight, high energy density and very low auto-discharge. They are mainly used in the world of motorsport.
   • EFB (Enhanced Flooded Battery): liquid electrolyte batteries with a higher recharge capacity and which support a higher quantity of cycles (start-ups) than traditional ones. Ideal for vehicles with Start-Stop system.

3. Low temperature charge (also indicated for WET batteries).

4. Battery voltage set.

5. RECOVERY mode.
   Additional function, to recover sulphated batteries.

6. Generic alarm for polarity reversal, short circuit, worn or faulty battery.

7. SUPPLY mode.
   Voltage generator SUPPLY mode.
   Mode not protected against polarity reversal, short circuit and wrong choice of voltage.

8. PULSE-TRONIC charge phases.

9. BOOST mode.
   Additional function for rapid charge.

10. TEST mode.

11. Alternator test and Starting Load Efficiencytest (CCA).

12. Outcome of TEST, RECOVERY and charge end.

13. Setting button:
    – PULSE-TRONIC CHARGE (GEL, AGM, AGM +, Li, EFB and low temperatures ).
    – TEST (battery status, battery starting load efficiency, vehicle alternator).
    – Advanced Programs: BOOST, RECOVERY, SUPPLY.

LED version (page 2)

1. Setting button:
   Charge voltage and advanced programs selection.

2. Battery voltage set.

3. Battery charge level:
   Led 25% : charging.
   Led 50% : charging.
   Led 75% : charging.
   Led 100% : fully charged.

4. Advanced Programs: AGM , RECOVERY, SUPPLY:
   • AGM
   The function is useful for charging “AGM” or “WET” type batteries: sealed lead batteries, with electrolyte on absorbent material, or for charging standard batteries in low temperature conditions below 0°C .
   • RECOVERY
   Additional function, to recover sulphated batteries.
   • SUPPLY
   Voltage generator SUPPLY mode Mode not protected against polarity reversal, short circuit and wrong choice of voltage.

5. Generic alarm for polarity reversal, short circuit, worn or faulty battery.

FUNCTIONS
A. PULSE-TRONIC CHARGE
B. TEST (where available)
– CHARGE STATUS TEST
– BATTERY CRANKING EFFICIENCY TEST (CCA)
– ALTERNATOR TEST
C. BATTERY MAINTENANCE
– RECOVERY
D. POWER SUPPLY
– SUPPLY (where available)

INFO ALARMS
CHARGER CABLES CONNECTION SWITCH ON SWITCH OFF

LCD version

A LOAD/MAINTENANCE
PULSE-TRONIC TECHNOLOGY

1. VOLTAGE SELECTION

2. PROCESS SELECTION Pulse-Tronic

3. OPTIONAL: ADVANCED MENU SELECTION

4. CLAMPS CONNECTION

5. PULSE-TRONIC CHARGE PHASES GRAPHIC 1 Battery test
   2 Pulse recovery of sulphated/very flat batteries
   3 Integrity control
   4 Charged up to 80%
   5 Charged up to 100%
   6 Charge monitor
   7 Charge maintenance ()
   8 Pulse charge restoration ()
   (*) Maintenance phases after charging has ended.
   They are interrupted only on disconnecting the battery charger.

6. CHARGE END – EXAMPLE Pulse-Tronic charge end – Positive result Pulse-Tronic charge end – Negative result

B TEST
CHARGE STATUS

1. VOLTAGE SELECTION
2. TEST SELECTION
3. CLAMPS CONNECTION
4. TEST END – EXAMPLE

B TEST
BATTERY STARTING LOAD EFFICIENCY

1. VOLTAGE SELECTION
2. TEST SELECTION
3. CLAMPS CONNECTION
4. VEHICLE START
5. TEST END – EXAMPLE

B TEST
ALTERNATOR

1. VOLTAGE SELECTION
2. TEST SELECTION
3. CLAMPS CONNECTION
4. VEHICLE START
5. TEST END – EXAMPLE

C MAINTENANCE
RECOVERY

1. VOLTAGE SELECTION
2. ADVANCED MENU SELECTION
3. CLAMPS CONNECTION
4. PROCESS END – EXAMPLE
5. EXIT FUNCTION

D POWER SUPPLY
SUPPLY
CHANGE BATTER

1. VOLTAGE SELECTION
2. ADVANCED MENU SELECTION
3. CLAMPS CONNECTION TO VEHICLE BATTERY CABLES
4. VEHICLE POWERED
5. EXIT FUNCTION

LED version
A CHARGE/ MAINTENANCE
PULSE-TRONIC TECHNOLOGY

1. VOLTAGE SELECTION
2. OPTIONAL: ADVANCED MENU SELECTION
3. CLAMPS CONNECTION
4. CHARGE END – EXAMPLE Pulse-Tronic charge end – Positive result
   Pulse-Tronic charge end – Negative result

C MAINTENANCE
RECOVERY

1. VOLTAGE SELECTION
2. ADVANCED MENU SELECTION
3. CLAMPS CONNECTION
4. PROCESS END – EXAMPLE
5. EXIT FUNCTION

D POWER SUPPLY
SUPPLY
CHANGE BATTER

1. VOLTAGE SELECTION

2. ADVANCED MENU SELECTION

3. CLAMPS CONNECTION TO VEHICLE BATTERY CABLES

4. VEHICLE POWERED

5. EXIT FUNCTION

GUARANTEE

The manufacturer guarantees proper operation of the machines and undertakes to replace free of charge any parts should they be damaged due to poor quality of materials or manufacturing defects within 12 months of the date of commissioning of the machine, when proven by certification. Returned machines, also under guarantee, should be dispatched CARRIAGE PAID and will be returned CARRIAGE FORWARD. This with the exception of, as decreed, machines considered as consumer goods according to European directive 1999/44/EC, only when sold in member states of the EU. The guarantee certificate is only valid when accompanied by an official receipt or delivery note. Problems arising from improper use, tampering or negligence are excluded from the guarantee. Furthermore, the manufacturer declines any liability for all direct or indirect damages.
CERTIFICATE OF GUARANTEE
Date of buying –
Sales company (Name and Signature) The product is in compliance with:

DIRECTIVES

LVD 2014/35/EU
EMC 2014/30/EU
RoHS 2011/65/EU
+ 2015/863/EU

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