AUTEL WQ8-ALT100L Battery Leakage Tester User Manual
- June 1, 2024
- AUTEL
Table of Contents
AUTEL WQ8-ALT100L Battery Leakage Tester
Product Information
Specifications
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Model: MaxiEV ALT100L
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Usage: Battery Leakage Tester
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Display: 7-inch LCD touch screen
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Features: Barcode Scanner, Visualized Process, Pressure Dual
Display, Parameters Management, Intelligent Alarm -
Components: Main Unit, Air Inlet Pipe, Air Outlet Pipe, AC Power Cord, USB Disk, User Manual, Carrying Case
Product Usage Instructions
1. Overview
The MaxiEV ALT100L Battery Leakage Tester is designed for accurate and stable testing of battery packs. It features a large 7-inch LCD touch screen for visual display of test progress and data. The device supports barcode scanner access, displays battery pack IDs, and shows the progress time of each test stage. The Pressure Dual Display feature shows pressure dial and test curve in real-time. Parameters Management allows for easy modification of test parameters, and Intelligent Alarm provides safety prompts incase of abnormalities.
2. Safety Precautions
2.1 Operator Requirements
- Operators must receive training before use.
- Read the user manual and related regulations.
- Do not disassemble without manufacturer’s permission.
2.2 Operating Environment
Operate in a clean environment free from dust.
2.3 Connection Precaution
- Ensure the AC power switch is off before connecting.
- Follow instructions for proper cable connection.
FAQ
Q: What are the main components of the MaxiEV ALT100L?
A: The main components include the Main Unit, Air Inlet Pipe, Air Outlet Pipe, AC Power Cord, USB Disk, User Manual, and Carrying Case.
Q: What is the screen size of the MaxiEV ALT100L?
A: The device features a 7-inch LCD touchscreen for display.
Overview
MaxiEV ALT100L Battery Leakage Tester is a newly developed high-accuracy nondestructive testing equipment. It mainly uses compressed air as the medium to apply specific pressure to the inner cavity or surface of the battery to be tested and then uses sensitive sensors to detect the variations of pressure to determine the leakage of the battery pack. It can improve customer testing efficiency and product quality with pollution-free, quick, and accurate testing characteristics inthe new energy industry.
Features
- High Sensitivity: High-sensitivity pressure sensing significantly improves test accuracy and stability.
- Large Screen Display: A 7-inch big-size LCD touch screen visually displays the test progress and data.
- Barcode Scanner: it supports barcode scanner access, directly scans code, and displays the battery pack’s ID to be tested.
- Visualized Process: display the progress time of each stage during the test.
- Pressure Dual Display: the pressure dial and the test curve will display on the same screen in real time.
- Parameters Management: the system auto-remembers the last test parameters, which is convenient for the next test modification and improves efficiency.
- Intelligent Alarm: the tester will prompt audible and visual alarms to ensure safety when the test is abnormal or failed.
- Remote Management: the device supports online system upgrades, and the optional cloud platform can realize remote data transmission and management.
Applications
This equipment is mainly used for the leakage test of battery packs.
Device Component
It is configured with the main unit, air inlet pipe, air outlet pipe, AC power
cord, USB disk, user manual, and carrying case. The main unit is organized by
color LCD touch screen, data processing unit, and data acquisition unit
.
Safety Precautions
Operator Requirements
Alarm
- Operators are required to receive training related to the use of the equipment before operating.
- Before operating, operators should read the user manual and the related regulations.
- Please do not disassemble without the manufacturer’s permission.
Operating Environment
Alarm
- Operating temperature: -5~50°C.
- Relative humidity: 10~90% @25°C, rainy day outdoor use is prohibited.
- Non-corrosive, explosive, and destructive insulation gases and conductive dust of the test environment are required.
Connection Precaution
Alarm
- Ensure the unit’s AC power switch is off before completing all connecting.
- Please strictly follow the instructions to connect the cables properly.
Danger
Warning signs need to be placed in the test work area to avoid the risk of tripping over the cable
Alarm
When the equipment is running, it is necessary to ensure that the air inlet and outlet are free of obstructions.
Operating Precautions
The operation of the device is by touching the screen input. Please follow the screen prompts.
Alarm
The working power of this device is AC90~265V. Please make sure the operating power is reliably grounded.
Alarm
Do not let the tester run unattended.
Common Misoperation
- Operating tools are not insulated.
- Operating the device without following the user manual.
Emergency Treatments on Abnormal Conditions
Disconnect the power supply.
Other Safety Warnings
Strictly observe safe operating practices and correct operation methods.
Main Technical Parameters
Installation
This device is mobile portable equipment and does not involve installation.
Device Connection
Panel Description
Device Connection
Please connect as per the instruction, and check all connections are fastened after joining.
Air Supply Connection
Connect the air source and tester’s 1 Air Inlet Port with a φ6mm air pipe.
Battery Pack Connection
Connect the battery pack and tester’s 5 LP Air Outlet Port with a φ6mm air pipe. Please ensure the airtightness of the connection.
AC Input Connection
Connect the power supply and the tester. The working power input is a single-
phase three-wire AC220V.
Operating Instruction
Starting Up
After the device connection, turn on the AC Power Switch to start the tester.
The screen will display the Boot Animation with the Welcome and AUTEL brand
logo, and then the system will automatically jump to the Main Menu Page,
including Low Pressure Mode, Data Management, and Settings functions
Settings
Press the Settings icon on the Main Menu Page to enter the Settings Page. It has eight sub-pages: Language, Units, Wi-Fi Connection, Log Management, Device Maintenance, About, Calibration, and Parameter Settings.
Language
The system supports three language switching, including English, Simplified
Chinese, and Traditional Chinese
Units
Set the leakage unit according to the actual testing requirements.
Wi-Fi Connection
A wireless network connection is for online system upgrades of the standard
unit and data transmission of optional cloud platform functions.
Log Management
The running log is used for analysis by manufacturers when analyzing exceptions. There is no need for the user to operate. Contact the manufacturer for guidance when the device is abnormal
Device Maintenance
It is for local updates, module update, and date & time calibration. If
necessary, please contact the manufacturer to get the updated file and operate
following the manufacturer’s guidance.
About
It will show the device info about the current software version, device ID, and device model, and users can operate the online upgrade on the page.
Calibration
It is used for calibration. Please operate according to actual test
requirements
There are two inflation modes, including Default (2s) and Straight. Please select the proper inflation mode according to the actual testing situation, and press Save to save the setting.
- Default (2s): The inflation valve closes every 2 seconds, and the system detects the inner pressure after every 2 seconds.
- Straight: The inflation is completed at one time, and the inflation valve will not be closed during the inflating process.
Low-Pressure Mode Leakage Test
Press Low-Pressure Mode on the Main Menu Page to enter the Low-Pressure Test Page. There are four parts on the page:
- Real-time Data: display the real-time pressure value of the tested battery pack.
- Leakage: display the real-time leakage value of the tested battery pack.
Test Info:
- show the battery pack ID and target pressure;
- show the test status and the test result;
- Set function icon for setting test parameters;
- Start and Stop function icons for test control
- Test Process: display the whole test progress as a curve.
Parameters Setting
Press the Set icon to set the test parameters. Users need to confirm the test
parameters before testing. Remember to press Save to take effect. For the
first test, users need to complete the setting of all parameters. The system
will automatically save the last test parameter, and you can enter the
Parameters Setting Page to confirm or modify it when you start the test next
time. 
Test Start
Confirm the test parameters and press Save to back to the Low Pressure Test
Page, then press Start to start the test. Users can check the real-time test
data on the page. The test process will be carried out in the order of
preparation (10s), Inflation, Holding, Test, and Deflation
No matter in which test stage, as long as the actual test data does not meet the preset parameters, the system will determine the test result as Unqualified. Please operate following the system Note.
Data Management
Press the Data Management icon on the Main Menu Page. The system supports automatic data saving during all testing processes and can view, delete, and export data on the Data Page after testing.
View
Slide the page to browse all test data. Click on the test data you want to check, and the system will show the test process screenshot to show you the details.
Delete
Check or select all test data and press Delete to confirm the deletion.
Export
Insert the USB disk into the device’s USB port, check or select all saved data, and press Export to download the corresponding data to the USB disk.
Repair & Maintenance
- The warranty period of the main tester is one year from the date of receipt, and the warranty does not cover artificial damage.
- The manufacturer provides free repair during the defects liability period and technical consulting services for a lifetime. If you have any technical problems or advice, please get in touch with the manufacturer.
- When the equipment is stored for a long time, there may be dust and other dirt on the mesh cover of the heat outlet, which needs to be cleaned regularly.
Transportation & Storage
- This tester is equipped with a particular carry case and transported in a carton, which is shock-resistant and reliable in transportation.
- Storage conditions: placed in a dry equipment storage room, temperature: -20~70°C, humidity: <90%.
Environmental Statement
- The tester uses a transport carton which is a recyclable material.
- The main machine and other components are non-polluting sources
FCC Statement
Appendix 1. FCC Warning
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
- This device may not cause harmful interference, and
- this device must accept any interference received, including interference that may cause undesired operation.
Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and the receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance 20cm between the radiator and your body
Appendix 2. ISED Statement :
This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:
- This device may not cause interference.
- This device must accept any interference, including interference that may cause undesired operation of the device. The digital apparatus complies with Canadian CAN ICES‐3 (B)/NMB‐3(B).
This equipment should be installed and operated with a minimum distance 20cm between the radiator & your body.