SW-MOTECH HPR.00.220.20000 Handguard Mount Kits Instruction Manual
- June 4, 2024
- SW-MOTECH
Table of Contents
SW-MOTECH HPR.00.220.20000 Handguard Mount Kits
The application list for this product can be found on our website.
IN THE BOX
Mounting Instructions
- ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
- ATTENTION: After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight.
- Subject to change. Not responsible for typos.
ABOUT COMPANY
- SW-MOTECH GmbH & Co. KG Ernteweg 8/1 D 35282 Rauschenberg Germany
- Tel. +49 [D] 64 25/8 16 8-00
- Fax +49 [D] 64 25/8 16 8-10
- info@sw-motech.com
- www.sw-motech.com
Mounting
NOTE: Installation is shown for the left side. Repeat for right side with
applicable parts. Attach the hand guard shells (1] & [2] to the backbones
before mounting the backbones to the vehicle]. as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand (max. 2 Nm]. Do not over
tighten the screws!
INTRODUCTION
- Thank you for choosing this premium product from SW-MOTECH. Please visit our web shop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our web shop.
- Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
- Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Non conformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
- This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.
GENERAL INFORMATION
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Observe the country-specific regulations concerning vehicle registration/ operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
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PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
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MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop! -
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
After the installation check all operations of all handlebar controls,
specifically the throttle, front brake, kill switch and clutch, to ensure they
are operating correctly and are in accordance with the OEM specifications. Do
not ride the vehicle if any controls are not operating correctly. It may be
necessary to move the brake and clutch controls toward the handlebar end by a
few millimeters to achieve a correct fit.
Make sure the handlebar can fully turn in either direction. If parts of the
product makes contact with the tank at full steering lock, it may be necessary
to rotate the handlebar up (forward) slightly to allow adequate clearance.
PARTS LIST
Step| .
N o.
| Item No. / Description *| | Part| Quantity ..| N-m “‘
---|---|---|---|---|---|---
2
3
. 12
| 1| BESF4| | Handlebar End Adapter| 2 /2| 20
| | | | |
(2)| BAR-BV-054| | Bar; left / right| 212|
(3)| MB x 45; DIN 7991| | Countersunk Screw| 212| 20
(4)| BEW- 35| | Handlebar End Weight| 212|
(5)| 0 8,4; DIN 125| | Washer| 212|
(6)| SP07- 20- 8| | Spacer| 212|
| | | | |
7| CS-00| | Handlebar Clamp Pair| 212|
8| CP6-V4| | Connector| 2 /2|
(9)| M6 x 25; DIN 912| | Hexagon Socket Screw| 2 /2| 10
(10)| M6 x 30; DIN 912| | Hexagon Socket Screw| 2 /2| 10
(11)| M6; DIN 98 5| | Lock Nut| 4 /4|
| | | | |
12| MB x 25; ISO 7380| | Len shead Screw| 2 /2| 20
| | | | |
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- All used as measurements long as it in is within millimeters. the vehicle
- The manufacturer second vehicle manufacturer! l The quantity standard of the torque part in in the this table delivery.
- No torque specifications: Use the torque defined by vehicle manufacturer The standard torque in this table can
be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
-
NOTE: The Installation is shown for the left side. The installation on the right side of the vehicle is analogous to the left side of the vehicle.
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Remove the original handlebar end weights and handguards, if mounted.
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Attach the handlebar end adapters [1) to the handlebar ends.
-
ATTENTION: Use liquid thread locker!
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Tighten the handlebar end adapters as specified.
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Attach the bars [2) to both ends of the handlebar end adapters [1).
-
ATTENTION: Use liquid thread locker!
-
Do not fully tighten the screws yet.
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Attach the handlebar clamps [7) with the connectors [8) on both sides of the vehicle loosely to the handlebar.
-
Do not fully tighten the screws yet.
-
Attach the inner ends of the bars (2) to the connectors (8).
ATTENTION: Use liquid thread locker! -
Do not fully tighten the screws yet.
-
Position the bars in preferred position and tighten all screws in the following order: (31, (12), (9) & [10).
Read User Manual Online (PDF format)
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