VEVOR BD4803 Professional 4 x 36 Inch Belt Sander Instruction Manual

VEVOR BD4803 Professional 4 x 36 Inch Belt Sander

Technical Support and E-Warranty Certificate www.vevor.com/support

Instruction Manual BELT & DISC SANDER
We continue to be committed to providing you with tools at a competitive price. “Save Half”, “Half Price” or any other similar expressions used by us only represent an estimate of savings you might benefit from buying certain tools with us compared to the major top brands and does not necessarily mean to cover all categories of tools offered by us. You are kindly reminded to verify carefully when you are placing an order with us if you are actually saving half in comparison with the top major brands.

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Have product questions? Need technical support? Please feel free to contact us:

• CustomerService@vevor.com

This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of our user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won’t inform you again if there are any technology or software updates on our product

PRODUCT SPECIFICATIONS

WARNING
To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools. This sander is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 5 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace the power cord immediately if it is worn, cut, or damaged in any way.

PROPOSITION 65 WARNING

WARNING
Drilling, sawing, sanding, or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to: www.P65Warnings.ca.gov/wood

Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety Handling the power cord on this product may expose you to chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. For more information go to: www.P65Warnings.ca.gov

SAFETY GUIDELINES – DEFINITIONS

WARNING ICONS
Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.

• SAFETY ALERT: Precautions that involve your safety.
• PROHIBITION
• WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.
• WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.
• READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, the user and all bystanders must read and understand the instruction manual before using this product.
• KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

• DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage.

SANDING LEAD-BASED PAINT:
contaminated dust. The greatest danger of lead poisoning is to children and pregnant women. Since it the following precautions when sanding any paint:

PERSONAL SAFETY

• No children or pregnant women should enter the work area where the paint sanding is being done until all cleanup is completed.

PERSONAL SAFETY
No children or pregnant women should enter the work area where the paint sanding is being done until all cleanup is completed.

• A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
• NOTE: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper (NIOSH-approved) mask.
• NO EATING, DRINKING, or SMOKING should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking,g or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them.

ENVIRONMENTAL SAFETY

• Paint should be removed in such a manner as to minimize the amount of dust generated.
• Areas, where paint removal is occurring, should be sealed with plastic sheeting of 4 miles thickness.
• Sanding should be done in a manner to reduce tracking of paint dust outside the work area.

CLEANING AND DISPOSAL

• All surfaces in the work area should be vacuumed and thoroughly cleaned daily for the duration of the sanding project. Vacuum filter bags should be changed frequently.
• Plastic drop cloths should be gathered up and disposed of along with any dust chips or other removal debris. They should be placed in sealed refuse receptacles and disposed of through regular trash pick-up procedures. During clean-up, children and pregnant women should be kept away from the immediate work area.
• All toys, washable furniture, and utensils used by children should be washed thoroughly before being used again.

POWER TOOL SAFETY

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert, and knowing how to use your power tool.

WARNING

• To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following.
• Read all instructions before operating the product. Failure to follow all instructions and/or serious injury.

1. READ and become familiar with the entire Instruction Manual. LEARN the tool’s application, limitations, and possible hazards.

2. KEEP GUARDS IN PLACE and working order.

3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

4. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep the work area well-lit.

6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept at a safe distance from the work area.

7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or, by removing starter keys.

8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page 6 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear pa rotective hair covering to contain long hair.

12. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1.
    Everyday eyeglasses have only impact–resistant lenses. They ARE NOT safety glasses.
    NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break.

13. WEAR A FACE MASK OR DUST MASK. The sanding operation produces dust.

14. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool.

15. DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits, and cutters.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF position before plugging the tool in.

17. USE RECOMMENDED ACCESSORIES. Consult this Instruction Manual for recommended accessories. The use of improper accessories may cause a risk of injury to yourself or others.

18. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source.

21. DO NOT OVERREACH. Keep proper footing and balance at all times.

22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

23. DO NOT use power tools in the presence of flammable liquids or gases.

24. DO NOT operate the tool if you are under the influence of any drugs, alcohol, or medication that could affect your ability to use the tool properly.

25. Dust generated from certain materials can be hazardous to your health. Always operate the sander in a well-ventilated area and provide for proper dust removal.

26. WARNING People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of an electrical pacemaker could cause interference or failure of the pacemaker.

27. WEAR HEARING PROTECTION to reduce the risk of induced hearing loss.

BELT / DISC SANDER SAFETY

1. USE sander on horizontal surfaces only. Operating the sander when mounted on non-horizontal surfaces might result in notor damage.
2. TO STOP it from tipping over or moving when in use, the sander must be securely fastened to a bench top or supporting surface.
3. PLACE the sander so neither the user nor bystanders are forced to stand in line with the abrasive belt or disc.
4. MAKE SURE the sanding belt is installed in the correct direction. See the directional arrow on the back of the belt.
5. ALWAYS have the tracking adjusted properly so the belt does not run off the pulleys.
6. DO NOT USE sanding belts or discs that are damaged, torn, or loose. Use only the correct size sanding belt and disc. Narrower belts uncover parts that could trap fingers.
7. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be sanded.
8. ALWAYS HOLD the workpiece firmly when sanding. Keep hands away from sanding belts or discs. Sand only one workpiece at a time.
9. ALWAYS HOLD the workpiece firmly on the table when using the disc sander and when using the belt sander.
10. ALWAYS SAND ON THE DOWNWARD SIDE of the sanding disc when using the disc sander. Sanding on the upward side of the disc could cause the workpiece to fly out of position, resulting in injury. 11. ALWAYS maintain a minimum clearance of 1/16 inch (1.6 mm) or less between the table or backstop and the sanding belt or disc.
11. DO NOT sand pieces of material that are too small to be safely supported.
12. KEEP fingers away from where the belt goes into the dust trap.
13. WHEN sanding a large workpiece, provide additional support at table height.
14. DO NOT sand with the workpiece unsupported. Support the workpiece with the backstop or table. Plan your work support.
15. NEVER USE ANOTHER PERSON as additional support for a workpiece longer or wider than the table.
16. ALWAYS remove scrap pieces and other objects from the table, backstop, or belt before turning the sander ON.
17. NEVER perform layout, assembly, or set-up work on the table while the sander is operating.
18. NEVER use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the material. Use only a soft damp cloth to clean plastic parts.
19. SHOULD any part of your sander be missing, damaged, or failing in any way, or any electrical components fail to perform properly, shut off the switch and remove the plug from the power source outlet. Replace missing, damaged, or failed parts before resuming operation.
20. NEVER PULL THE POWER CORD out of the receptacle by pulling on the cord. Keep cords away from heat, oil, and sharp edges.
21. HAVE AN ELECTRICIAN REPLACE OR REPAIR damaged or worn cords immediately.
22. This tool is not approved for use for any material other than wood and wood products.

ELECTRICAL REQUIREMENTS AND SAFETY

POWER SUPPLY AND MOTOR SPECIFICATIONS

WARNING

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a seperate electrical circuit for your tool. Your sander is wired at the factory for 120 V operation. Connect to a 120 V, 5 Amp circuit and use a 5 Amp time delay fuse or circuit breaker. To avoid shock or fire, if the power cord is worn, cut, or damaged in any way, have it replaced immediately.

GROUNDING INSTRUCTIONS

WARNING

This tool must be grounded while in use to protect the operator from electrical shock. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded per all local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in a risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded. USE only 3-wire extension cords that have three-pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately. Use a separate electrical circuit for your tool. This circuit must not be less than #18 wire and should be protected with a 5 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. GUIDELINES FOR EXTENSION CORDS USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating, and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by an extension cord from sharp objects, excessive heat, and damp areas.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 volts only)
Ampere Rating| Total Length of Cord
More Than| Not More Than| 25

(7.62

| 50

15.24

| 100  150 ft.

30.48 45.72 m)

 |  | AWG- American Wire Gauge
0| 6| 18| 16| 16     14
6| 10| 18| 16| 14     12
10| 12| 16| 16| 14     12
12| 16| 14| 12| Not Recommended

WARNING

This tool is for indoor use only. Do not be exposed to rain or use in damp locations. This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.

CAUTION
In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

TOOLS NEEDED FOR ASSEMBLY

CARTON CONTENTS

UNPACKING AND CHECKING CONTENTS
Carefully unpack the belt/disc sander and all its parts, and compare against the list below and the illustration on the next page. Place the belt/disc sander on a secure surface and examine it carefully.

WARNING

• To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are adjusting/assembling the sander.
• The sander is heavy and should be lifted with care. To avoid injury, get assistance to help lift the sander.
• If any part is missing or damaged, do not attempt to assemble the sander, or plug in the power cord until the missing or damaged part is correctly replaced.

TABLE OF LOOSE PARTS

UNPACKING YOUR BELT / DISC SANDER

KNOW YOUR BELT / DISC SANDER

ASSEMBLY AND ADJUSTMENTS

INSTALLATION DISC

1. Loose all six screws fix the sanding disc cover and removing the cover. loose the M6 x 16 left-hand Phillips screw on the motor shaft head and remove the sanding disc pad,  lose the tie which binds the key.
2. Align the keyway on the sanding disc with the key on the shaft and gently push it into the bottom of the sanding disc shaft. Do not install brutally to avoid deformation of the sanding disc.
3. The sanding disc is locked in place with a M6x16 left-handed Philips screw and a big washer, note that the locking direction of the left-handed screw is counter-clockwise rotation.
4. Wipe the sanding disc clean, align the sanding disc paper with the perimeter of the disc, and stick it firmly to the disc without warping the edges.
5. Screw the sanding disc cover in place and then install the other parts.

Estimated Assembly Time: 10 – 20 minutes.

WARNING
To avoid injury, always keep the plug disconnected from the power source and the switch turned OFF until the sander is completely assembled and adjusted properly.

MOUNTING WORKTABLE ON DISC (FIG. A, B )
The larger worktable is used with the sandingdisc. It should be used to support workpieces in all sanding operations except inside curve applications.

1. Bag “E” – Locate worktable handles (1) and washers (2) in the parts bag.
2. Place the worktable (3) onto the sander frame, aligning the semi-circle slot (4) with the threaded hole (5).
3. Place a washer (2) on the threaded shaft of each worktable handle (1), insert through semi-circular slot (4), and tighten into a threaded hole (5). Repeat on the other side of the table.
4. Adjust the worktable to level or any angle between 0° and 45° for sanding.

NOTE: Always check to make sure the handles are tight before beginning any sanding operation.

CAUTION
To avoid trapping the workpiece or fingers between the worktable (1) and sanding disc (2), the worktable edge should be positioned a maximum of 1/16 in. (1.6 mm) from the sanding disc plate as shown in Fig. B.

MOUNTING WORKTABLE ON BELT (FIG. C, D )
The small worktable is used with the sanding belt. It should be used to support workpieces in all sanding operations except inside curve applications.

1. Loosen the inner hex screw (1) using the 5 mm hex key, and raise the belt bed (2) in the vertical position. Tighten the inner hex screw (1).
2. Bag “E” – Locate the worktable knob (3) and washer (4) in the parts bag.
3. Place the worktable (5) onto the sander frame, aligning the semi-circle slot (6) with the threaded hole (7).
4. Place washer (4)the on threaded shaftthe of the worktable knob (3), insert through a semi-circular slot (6), and tighten into the threaded hole (7).
5. Adjust the worktable to level or any angle between 0° and 45° for sanding.

CAUTION
To avoid trapping the workpiece or fingers between the worktable and sanding belt, the worktable edge should be positioned a maximum of 1/16 in. (1.6 mm) from the sanding belt.

MITER GAUGE (FIG. G)
A miter gauge (1) is supplied with your sander and can be used with both sanding tables. The miter gauge body can be adjusted from 0° to 60° right or left for angle or miter sanding.

1. Install the miter bar (2) into the table slot (3) as shown.
2. Loosen the ock knob (4) and then rotate the miter gauge body to the desired angle.
3. Tighten the lock knob.

MITER GAUGE (FIG. G)
A miter gauge (1) is supplied with your sander and can be used with both sanding tables. The miter gauge body can be adjusted from 0° to 60° right or left for angle or miter sanding.

1. Install the miter bar (2) into the table slot (3) as shown.
2. Loosen the lock knob (4) and then rotate the miter gauge body to the desired angle.
3. Tighten the lock knob.

MOUNTING BELT / DISC SANDER TO WORKBENCH (FIG. H)

CAUTION
If during operation there is any tendency for the sander to tip over, slide, or walk on the supporting surface, it is recommended that you mount the sander on a flat and level workbench or stand to avoid any movement during operation. Four mounting holes are located on the base of the sander for this purpose.

1. Place the sander on a surface that is level but also provides enough room on all sides for the workpiece and for the operator (or bystanders) to not be standing in line with the wood while using the tool. Allow room for the belt to be positioned horizontally or vertically.
2. The hardware to mount this sander is NOT supplied with the sander.

WARNING

To avoid injury, always keep the plug disconnected from the power source and the switch turned OFF until the sander is completely assembled and adjusted properly

ADJUSTING DISC TABLE SQUARE WITH SANDING DISC (FIG I)

1. Using a combination square (1), place one side of the square on the disc table assembly (2) with the other side against the sanding disc (3), and check to see if the disc table is 90° to the disc.
2. If the disc table surface is not 90° to the disc, loosen the table lock handle (4), adjust the table square with the disc, and tighten the table lock handle (4).
3. Loosen the screw (5) and secure the scale pointer (6) at 0°.

CAUTION

To avoid trapping the workpiece or fingers between the worktable and the sanding disc, the worktable edge should be positioned a maximum of 1/16 in. (1.6 mm) from the sanding disc plate.

ADJUSTING DISC TABLE ANGLE (FIG. I)

1. The disc table (2) can be tilted from 0° to 45° by loosening the table lock handles (4) at both sides of the disc table.
2. Tilt the disc table to the desired angle.
3. Tighten table lock handles.

ADJUSTING BELT TABLE SQUARE WITH SANDING BELT (FIG J)

1. Using a combination square (1), place one side of the square on the belt table assembly (2) with the other side against the sanding belt (3), and check to see if the belt table is 90° to the belt.
2. If the belt table surface is not 90° to the belt, loosen the table lock knob (4), adjust the table square with a belt and tighten the table lock knob (4).
3. Loosen the screw (5) and secure the scale pointer (6) at 0°.

CAUTION

To avoid trapping the workpiece or fingers between the worktable and sanding belt, the worktable edge should be positioned a maximum of 1/16 in. (1.6 mm) from the sanding belt.

ADJUSTING BELT TABLE ANGLE (FIG. J)

1. The belt table (2) can be tilted from 0° to 45° by loosening the table lock knob (4) at the left side of the belt table.
2. Tilt the belt table to the desired angle.
3. Tighten the table lock knob.

TO PROPERLY TRACK THE SANDING BELT (FIG. K)

1. Plug in the sander.
2. Turn the power switch ON, then immediately OFF, noting whether the belt (1) tends to slide off its track, and to which side (front or back) of the sander.
3. If the sanding belt does not slide to either side, it is tracking properly.
4. Viewed from the switch end, if the sanding belt runs toward the disc (2), slightly turn the tracking knob (3) clockwise (down).
5. Viewed from the switch end, if the sanding belt runs away from the disc, slightly turn the tracking knob counterclockwise (up).
6. Turn the power switch ON, then immediately OFF again, again taking note of any belt movement.
7. Readjust the tracking knob another 1/4 turn, as necessary.

OPERATION

CAUTION
The belt/disc sander is designed to perform sanding operations on surface, and edge grain. The sander will also perform freehand forming and contouring operations. The following suggestions are recommended for best results and safest use.

1. Always apply light pressure allowing the abrasive to remove the material slowly.
2. The workpiece should be moved, continuously, to avoid burning.
3. Avoid sanding small pieces of wood which belt or disc.

ON/OFF SWITCH (FIG L)

WARNING
To avoid injury, always keep the plug disconnected from the power source and the switch turned OFF（0） until the sander is completely assembled and adjusted properly. The power switch is located on the front of the sander and incorporates a removable safety switch (1).

1. To turn the machine “1”, move the switch up to the “1” position.
2. To turn the machine “0”, move the switch down to the “0” position.

In situations where the sander may be left unattended, the operator has the option of removing the “black” safety portion of the switch to render the sander inoperable. When the operator is ready to use the machine again, the “black” safety portion of the switch may be reinstalled simply by inserting it into the opening in the switch and pushing it in until it “seats.”

BELT HORIZONTAL SANDING (FIG. M)

CAUTION
To avoid trapping the workpiece or fingers between the worktable and sanding belt, the worktable edge should be positioned a maximum of 1/16 in. (1.6 mm) from the sanding belt. When using the sanding belt in the horizontal position, to perform surface or edge sanding, the belt worktable (1) must always be used. Always hold the workpiece (2) firmly keeping your fingers away from the sanding belt. Always keep the end of the workpiece against the belt worktable (1) and move the work evenly across the sanding belt. Apply only enough pressure to allow the sanding belt to remove material. Use extra caution when sanding very thin pieces.

SANDING INSIDE CURVES (FIG. N)

CAUTION
To avoid injury, do not apply the end of the workpiece to the idler drum (1). This could cause the workpiece to fly up or cause kickback. With care, freehand sanding of inside curves can be accomplished on the idler drum (1). Never attempt to sand the ends of a workpiece on the idler drum (1).

BELT VERTICAL SANDING (FIG O, P)
Your belt/disc sander – belt station can sand vertically as well as horizontally. Depending on the operator’s needs and the workpiece, the worktable can be used with either the horizontal or vertical position.

To change from one position to the other:

1. Locate the 5 mm hex key.
2. Loosen the inner hex screw (1) by turning it counterclockwise.
3. Manually move the work support station into the vertical or horizontal position,
4. Retighten the inner hex screw (1) by turning it clockwise.

SANDING OUTSIDE CURVES (FIG. Q)

CAUTION

• Always sand on the right (downward) side of the sanding disc (1) as shown. Sanding on the left (upward) side of the sanding disc could cause the workpiece
• The edge of the table must be positioned a maximum of 1/16 in. (1.6 mm) from the sanding disc to avoid trapping the table and sanding disc. Freehand sanding of outside curves should be a minimum of 1 in. (25.4 mm) from the sanding disc.

OPERATING DUST EXHAUST AND DUST BAG (FIG R )

CAUTION

Sanding operations are inherently dusty. To help minimize the amount of dust that escapes with a dust exhaust and dust bag. It is strongly recommended that users attach the dust exhaust and the dust bag when using this belt/disc sander. The use of a mask or respirator is still recommended even when a dust- collection system is in use.

NOTE: The dust port will also accept a standard 2-1/5 in. (55.8 mm) dry/wet vacuum hose turning on the dry-wet vacuum.

WARNING
FIRE HAZARD. Collected sanding dust from sanding surface coatings (polyurethane, linseed oil, etc.) can self-ignite in dust To reduce risk, empty bags frequently and strictly follow the sander manual and coating manufacturer’s instructions.

WARNING
This tool is not approved for use for any material other than wood and wood products.

MAINTENANCE

WARNING

• For your safety, turn the switch OFF and remove the power cord from the electrical outlet before adjusting or performing maintenance on your sander.
• To avoid electric shock or fire, all repairs to the electrical components should be done by a qualified service technician. Before each use check for damaged, missing, or worn parts; check for alignment of moving parts, binding, improper mounting, or any other conditions that may affect the operation. Should any of these conditions exist, do not use the sander until properly repaired or parts are replaced. Frequently blow or vacuum dust from all sander parts and motor housing.

REPLACING SANDING DISC (FIG. S, T)

WARNING
To avoid injury, turn the switch OFF and disconnect the plug from the power source before removing and installing the sanding belt. A sanding disc is pre- mounted at the factory. Use only sanding discs that measure 8 in. (203 mm) in diameter.

1. Remove the disc worktable (See Fig. Aon page 10), and then remove the disc cover (1) by removing six screws (2).
2. Remove the existing disc, and clean any residue left onthe disc plate (3). Only use mineral spirits to remove this residue.
3. Peel the plastic (4) back from the new sanding disc (5) and carefully press the sanding disc firmly in position around the sanding plate. Make sure the disc is centered on the plate.
4. Reinstall the disc cover, tighten the screws, and place the sanding table back on the unit.

WARNING
To avoid injury, turn the switch OFF and disconnect the plug from the power source before removing and installing the sanding belt. Use only sanding belts that measure 4 in. (102 mm) in width / 36 in. (914 mm) in length.

1. Lose the belt lock knob（1）
2. Remove the sand belt（Fig.V）

LONG WOOD SANDING(FIG. W,X)
Keep the sanding belt horizontal, lose the belt lock knob (2) and big washer (3), remove the work table(1), lose the hex screw, spring washer, and flat washer assembly M6X12 (5), and remove sanding belt stopper plate(4), then use the machine to sanding long wood.

TROUBLESHOOTING GUIDE

WARNING
To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments.

PLEASE READ THE FOLLOWING: The manufacturer and/or distributor is providing the buyer with a parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer nor distributor makes any representation or warranty of any kind to the buyer regarding the accuracy of the list or diagram or that the buyer is qualified and able to make any repairs or replace any parts of the product. The manufacturer and/or distributor expressly recommend: that all repairs and/or part replacements only be undertaken by a certified and licensed technician, and not by the buyer. The buyer assumes all risk and liability, including injuries to persons and property damage, associated with and arising out of any attempt of the buyer at repairs or replacement of parts to the product. PROBLEM| PROBLEM CAUSE| SUGGESTED CORRECTIVE ACTION
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The motor will not run.| 1.  Defective or broken ON/OFF switch.

2.  Defective or damaged switch cord.

3.  Defective or damaged switch relay.

4. Burned-out motor.

5.  Blown house fuse

| 1-3 Replace all broken or defective parts before using a sander.

4.  Contact Porter-Cable Service Center or Authorized Service Station for repair. Any attempt to repair this motor may require a

technician.

5.  Replace house fuse. Turn OFF other appliances and power tools on the same circuit.

The machine slows down while sanding.| 1.  Operator applying too much pressure to the workpiece.

2.  Dirt on wheels.

3.  Worn or stretched belt.

| 1.  Use less pressure in applying the workpiece to the sanding surface.

2.  Clean wheels.

3.  Replace pulley belt.

The motor does not develop at full speed.| 1.  Power line overloaded with lights, other tools, etc.

2.  Long/wrong extension cord being used

3.  incorrect fuses or circuit breakers in power line

| 1.  Reduce the load on the power line.

2.  Replace with the correct extension cord (see page 6).

3.  Install the correct fuses or circuit breaker.

The Sanding belt runs off pulleys.| 1. Not tracking properly.| 1. Adjust tracking. See “TO PROPERLY TRACK THE SANDING BELT” page 13.
Wood burns while sanding.| 1.  Sanding disc or belt glazed with sap.

2.  Excessive pressure being applied to the workpiece.

| 1.  Replace the belt or disc.

2.  Reduce pressure applied to the workpiece.

Motor overheats.| 1. Motor overload.| 1. Reduce motor load. Allow to cool off before restarting.
Dust Collection not working.| 1. The collection bag is full.

2.  Dust exhaust is blocked.

| 1.  Empty collection bag.

2.  Turn the sander off and unplug. Remove the bag and use a vacuum to remove sawdust blockage.

EXPLODED VIEW

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