Weller MG100S Smoke Purifier Instruction Manual

: June 17, 2024
: Weller

Table of Contents

Weller MG100S Smoke Purifier
Product Information
FAQ
Included in delivery
Extraction capacity filter display
Change the prefilter
Safety information
Operation
Care and maintenance
Technical Data
Accessory
References
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Download This Manual (PDF format)

Weller MG100S Smoke Purifier

Product Information

Specifications:

Model: MG100S, MG130
ESD Range: 100-1000
Product Code: 33620
MG130 Code: T005876272

FAQ

Q: What is the ESD range for the MG100S and MG130?

A: The ESD range for both models is 100-1000.

Q: How do I reset the alarm on the MG100S?

A: To reset the alarm on the MG100S, press the Alarm Reset Button or Setting button as indicated in the user manual.

Q: What is the product code for the MG130?

A: The product code for MG130 is 33620 with a specific code of T005876272.

Translation of the original instructions

Included in delivery

Accessory

Audible signal
Filter display
Alarm reset button//Setting button
On/Off switch
Connection to power supply
Interface

Starting up the device

Operation

Operating time filter display

Extraction capacity filter display

Change the prefilter

Change the main filter

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device. Keep these instructions in a place that is accessible to all users.

Safety information

This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play withthe appliance. Cleaning and user maintenance shall not be done by children without supervision.

WARNING Electrical shock

If the device is faulty, active electrical conductors may be bare or the PE conductor may not be functional.

Repairs must always be referred to a Weller-trained specialist.
If the electrical tool‘s power supply cord is damaged, this must be replaced with a specially prefabricated power supply cord available through the customer service organisation.

WARNING Danger of asphyxiation, Danger of poisoning

Improper installation can result in above-normal workplace concentrations

Measure the workplace concentration upon completion of installation work Inappropriate maintenance cycles for gas media may result in above-normal workplace concentrations
Specify maintenance cycle Above-normal contamination levels in the ambient air during cleaning work on the pipe system/extraction area
If suction capacity is impaired by build-up within the pipe system, replace the contaminated parts A saturated activated carbon filter will not be able to capture harmful substances. The harmful substances will be released back into the environment unfiltered.
Observe the recommended filter replacement intervals.
High concentrations of harmful gases can lead to overheating of the activated carbon and possibly trigger spontaneous combustion of the filter.
Run the unit on clean air for several minutes before switching off.

Specified Conditions Of Use

This filtration system is suitable for the extraction and filtration of particles and gases, depending on the filter medium used. This device may only be used at room temperature and indoors. The unit is designed for use as a surface extraction unit and is not suitable for extracting fumes directly from the soldering gun.

WARNING Danger of asphyxiation, Danger of poisoning

Improper use may result in respiratory problems, asphyxiation, poisoning or cancer

Particles and gases which are unsuitable for the filter medium in use may not be extracted.
Liquids and flammable gases may not be extracted
Never use the device without a filter or with a full filter.
Never use the device without the fan cover

WARNING Fire and explosion hazard The unit is not permitted to be used for the extraction of inflammable gases. The unit must not be exposed to temperatures above 50°C, naked flame or condensed solvents. The organisation operating the unit is responsible for the observance of the legal limits for noxious substances at the place of work. The filtration system may only be put into operation if it is in perfect working order.

Intended use of the soldering station/ desoldering the station also includes the requirement that you

adhere to these instructions,
observe all other accompanying documents,
comply with national accident prevention guidelines applicable at the place of use.

The manufacturer will not be liable for unauthorised modifications to the device

User groups

Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained experts.

Work step	User groups
Installation of complex pipe systems with multiple extractor arms connected

Specialist personnel with technical training

Technical trainees under the guidance and supervision of a trained expert

Replacing electrical replacement parts| Electricians

Technical trainees under the guidance and supervision of a trained expert

Specification of maintenance intervals| Safety expert
Operation

Filter change

| Non-specialists

Operation

Notice

The unit may emit dust from the main filter after transportation. Make sure that the unit is put into service in a suitable room.

CAUTION A high noxious gas concentration will cause the activated charcoal to heat up. To avoid overheating, the unit should be run without noxious gases for several minutes before switching off. Put the tool into operation as described in the chapter „Placing into operation“. Please adhere to the operating instructions of the connected devices. Check to see if the mains voltage matches the ratings on the nameplate. Make sure the machine is switched off before plugging in.

Optimal gas filtration is achieved as follows:

Temperature of process air in gas filter < 38 °C
Relative humidity < 60 %
Gas molecules > 30 g/mol (better filtration results are achieved with larger molecules)
The boiling point of the gas molecules > 0 °C

Care and maintenance

WARNING

Before doing any work on the machine, pull the plug out of the socket. The unit must not be altered or modified in any way! Repairs must always be referred to a Weller-trained specialist. Use original replacement parts only

Filter change

The normal service life of a main filter in the electronics industry is 1500 hours. The main filter should be changed at least once a year in order to ensure proper gas separation. An alarm sounds and the red warning light flashes: The recommended service life of filter has expired. Indicates that the filter needs changing. Reset the alarm with the reset function on the control panel and schedule a filter change. An alarm sounds and the red warning light is lit continuously: Extraction capacity is too low. Switch off the filter unit. Check the nozzles and tubes, and clean them if necessary. If the alarm sounds again the next time the unit is turned on, the filter must be changed. If no action is taken, the filter unit will cut out after five minutes in order to avoid overheating. When changing the main filter the filtration time can be reset as follows: Keep the reset button pressed and, at the same time, turn on the switch until a signal sounds.

Cleaning

To ensure that the unit functions properly, the nozzle, extractor arm and connecting hose must be cleaned on a regular basis

Warranty

Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnification in accordance with §§ 478, 479 BGB (German Federal Law Gazette). We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term „Warranty“. The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorised persons. Subject to technical alterations and amendments. For more information please visit

www.weller-tools.com

Error messages and error clearance

Message/symptom	Possible cause	Remedial measures
Extraction power missing	Pipe system leaking	Reseal the pipe system
Filter is dirty	change the filter
Turbine speed too low	Increase the speed setting only MG100S
Loud extraction noises	Airspeed through the extraction arm is too high
speed	Reduce the airspeed (reduce air quantity) only MG100S
The unit is not running	Thermally switched off	Leave the unit to cool

down.

Switch on again after approx. 3 hours.

The device does not work| Fuse is blown| Please contact our Customer Service:

technical-service@weller-tools.com

Unit is not properly connected| Check the electrical connections

Technical Data

Solder fume extraction	MG100S	MG130
Dimensions L x W x H	mm inch	460 x 210 x 640

18,1 x 8,3 x 25,2

| 460x 210 x 500

18,11 x 8,26 x 19,68

Weight| kg| 15| 11
Max. extraction capacity| m3/h (CFM)| 100 (58,8)| 100 (58,8)
Compressor performance| m3/h (CFM)| 140 (82,3)| 140 (82,3)
Rated power consumption| W| 100| 100
Rated voltage| V/Hz| 240 / 50| 100-240 / 50-60
Glass tube fuse (5 x 20)| AT (V)| 2 x 6,3 (250)| 2 x 6,3 (250)
The operating sound level from 1 m distance| dB(A)| < 52| < 54
Combined filter| Particle filter H13 + Gas filter (50 % Activated carbon + 50 % Potassium Permanganate)
Interface| The full range of system functions can be operated and remotely monitored via the interface using an optional interface adaptor.

Symbols

Disposal

Waste light sources have to be removed from equipment. Check with your local authority or retailer for recycling advice and collection points. According to local regulations, retailers may have an obligation to take back waste electrical and electronic equipment free of charge. Your contribution to the re-use and recycling of waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste electrical and electronic equipment contain valuable, recyclable materials, which can adversely impact the environment and human health, if not disposed of in an environmentally compatible manner. Delete personal data from waste equipment, if any. Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.