MADSTAD ENGINEERING BMW R1200GS RoboBracket Adjustable Windshield Mount Installation Guide
- May 15, 2024
- MADSTAD Engineering
Table of Contents
Adjustable Windshield Mount
BMW R1200GS (2004 – 2012)
Please read this entire manual before proceeding with installation.
What is in the box:
(1) MadStad Brackets set
(2) MadStad side plates
(4) M6 x 16 screws
(4) M6 flat washers
(4) M6 lock nuts
(4) M8 x 35mm screws
(4) M8 flat washers
(4) M8 lock nuts
(4) M5 T-Screws
(4) 3/8L rubber washers
(4) soft rubber washers
These MadStad adjustable windshield brackets are designed to bolt to the metal
factory brackets that are on the left and right side of the factory
windshield. The factory windshield must first be removed as well as any
tubular steel support.
You will not be using any of these pieces, only the hardware provide in this
kit.
INSTALLATION OVERVIEW
The MadStad brackets attach to the stock windshield mounting holes. Remove the
stock windshield and leave both factory mounting arms in the same position.
BRACKETS – Attach the MadStad brackets to the factory windshield mounting
points. Use the M6 x 12 screws, lock washers and flat washers that came with
the kit. First slide a lock washer then a flat washer onto each M6 screw, and
run that through our bracket mounting holes and into the outermost factory
threaded holes. The adjustment knobs (see image below).
Windshield Installation
- Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
- Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
- Hand tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.
Adjusting the RoboKnob Brackets
The knob screws release the brackets allowing the windshield to slide and
tilt. These knob screws must always be tightened securely before riding. DO
NOT attempt to adjust the brackets while riding! You must come to a complete
stop before making adjustments. Also make sure that you do not set the
windshield in such a way that causes your handlebars or hand guards (if
installed) to hit the windshield when turning, or before reaching full lock.
To make adjustments, loosen the knobs 1-2 turns and set the windshield so the
top edge is at about your chin level as you look straight ahead while seated
on the bike. Set the angle at approximately 60 degrees. (Use the angle guide
on the
back page of this manual as a guide.) Tighten the knobs and go for a ride to
see if you now have smooth airflow over and around your helmet. Do this on a
calm day if at all possible; windy days make it hard to judge the airflow.
Don’t ever try to adjust the mount while in motion!
To try a different windshield position, bring the motorcycle to a complete
stop and out of traffic. Loosen the two knob screws and tilt the windshield
forward or back 2-3 degrees or so, and/or adjust it up or down if necessary.
Re-tighten the knobs and go for another ride.
Continue experimenting with different positions at different speeds until you
find a combination of height and rake angle that eliminates buffeting and
gives a smoother ride. You may have more than one favorite position, for
example shield tilted forward on cooler days, and shield tilted back for hot
days to let more air to your body.
Notes on Windshield Angle
Most windshields work best when set at a 55-60 degree angle. We have provided
an angle guide on the back page of this manual so that you can check and see
if your shield is set somewhere in this range.
This model V-Strom has three of its own angle positions controlled by the
movable mounting arms. It doesn’t really matter which of the three factory
positions you use, just keep in mind that once you find your perfect setting
with the MadStad brackets, moving the factory mounting arms will most likely
change your airflow results. We recommend you pick the middle of the three
factory settings and leave it there, then use the MadStad brackets for your
angle adjustments.
To check your shield angle, your bike should be in an upright position either
on a center stand or held up by a helper. Set the spine (folded edge) of the
manual against the front of the shield. If the large arrow marked 60° is
pointing straight up, then your shield is at a 60 degree angle. (See diagram
on Page 5.) A little farther back and your angle would somewhere between 55
and 60 degrees. Anywhere in this range is fine for your initial test ride. On
some bikes a more vertical angle works better, so don’t be afraid to
experiment later if tilting the shield back doesn’t seem to be ideal.
PIVOT SCREWS
The MadStad mount has a pivot screw on each set of brackets, located near the
center of the bottom bracket. A nylon lock nut keeps the screw snugly in
place, yet allows the brackets to slide back and forth. It is adjusted at the
factory to have a minimum of play yet still allow the brackets to move.
If for some reason you wish to adjust the tightness of this pivot screw or
move it to an alternate pivot position, use a 4mm Allen wrench along with a
10mm socket or crescent wrench to make the adjustment. If you tighten the lock
nut completely you will not be able to slide the brackets.
Disclaimer
Neither MadStad Engineering nor its owners shall be liable for any damages,
consequential or inconsequential, resulting from the use of our products.
Installation of any of our products constitutes acceptance of these terms.
It is the responsibility of the user to make sure all fasteners are tightened
securely, the windshield is mounted properly and the adjustment knobs are
tightened snugly before putting the motorcycle in motion. MadStad systems ARE
NOT intended to be adjusted while the vehicle is in motion; you must pull over
out of the way of traffic and come to a complete stop before making any
changes. The user must never place the windshield in such a position as to
interfere with the safe and complete movement of the handlebars and controls.
Returns and Warranty
MadStad adjustable brackets carry a lifetime warranty against manufacturing
defects. This does not include cosmetic issues nor any parts that inherently
wear out or degrade over time such as rubber and plastic parts.
Windshields, deflectors, and other similar plastic parts are warrantied for 1
year against manufacturing defects, not against cosmetic issues or issues
related to normal wear and tear. Please visit our website for further details.
MadStad Engineering, Inc.
20721 US Highway 301
Dade City, FL 33523 U.S.A.
Phone: 352-608-4069
Fax: 352-608-4195
Web Site: http://www.madstad.com
Email: support@madstad.com
Thank you for your support, and ride safely!
References
- Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
- Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad