MADSTAD ENGINEERING Kawasaki Versys 2010 Robo Bracket Adjustable Windshield Mount Installation Guide
- June 17, 2024
- MADSTAD Engineering
Table of Contents
Adjustable Windshield Mount
Kawasaki Versys 2010-2014
Please read this entire manual before proceeding with installation.
What is in the box:
- (1) Set of preassembled MadStad brackets
- (1) Aluminum crossbar (152 mm)
- (2) M6 x 12 screws
- (2) 1/4″ split lock washers
- (8) M5 x 25 Phillips screws
- (8) M5 well nuts
- (8) M5 plastic flat washers
- (4) M5 T-Screws
- (4) soft rubber washers
- (4) 3/8L rubber washers
MadStad brackets are designed to bolt to the factory windshield mounting holes. You will need to remove your factory windshield; it is not adaptable for use with these brackets. The new windshield attaches to the front of the MadStad brackets with quickremoval T-screws. Loosening the two adjustment knobs allow you to change the windshield height and tilt without getting off the bike, and without any tools. The aluminum crossbar provides rigidity as well as a mounting point for handlebar style accessories such as a smartphone holder or GPS bracket.
Installation
STEP 1: Remove your factory windshield and in the holes on either side of the
fairing, insert the 8 rubber well nuts (provided in your kit) as shown in the
image below (four per side).
STEP 2: Attach the MadStad brackets to the well nuts using the Phillips screws
and flat washers provided. The black adjustment knobshould be up and facing
each other. Use the photo at right for reference.
STEP 3: The crossbar gets installed between the two brackets as seen in the
photo below. However there is a pin on one side of the bar that must be placed
outside of the brackets tokeep it from rotating. Please refer to the diagram
at the bottom right to see how to line up the crossbar pin. (It doesn’t matter
which side the pin is on.) Secure the crossbar to the brackets using the short
M6 screws and split lock washers.
Windshield InstaIlation
- Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
- Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
- Hand tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.
Adjusting the MadStad Brackets
The knob screws release the brackets allowing the windshield to slide and
tilt.
These knob screws must always be tightened securely before riding. DO NOT
attempt to adjust the brackets while riding! You must come to a complete stop
before making adjustments. Also make sure that you do not set the windshield
in such a way that causes your handlebars or hand guards (if installed) to hit
the windshield when turning, or before reaching full lock.
To make adjustments, loosen the knobs 1-2 turns and set the windshield so the
op edge is at about your chin level as you look straight ahead while seated on
the bike. Set the angle at approximately 60 degrees. (Use the angle guide on
the back page of this manual as a guide.) Tighten the knobs and go for a ride
to see if you now have smooth airflow over and around your helmet. Do this on
a calm day if at all possible; windy days make it hard to judge the airflow.
Don’t ever try to adjust the mount while in motion!
WARNING: If you tilt the shield fully backward, it may make contact with the
top edge of the brackets. This could scratch the back of your shield, so
please check to make sure there is no contact.
To try a different windshield position, bring the motorcycle to a complete
stop and out of traffic. Loosen the two knob screws and tilt the windshield
forward or back 2-3 degrees or so, and/or adjust it up or down if necessary.
Re-tighten the knobs and go for another ride.
Continue experimenting with different positions at different speeds until you
find a combination of height and rake angle that eliminates buffeting and
gives a smoother ride. You may have more than one favorite position, for
example shield tilted forward on cooler days, and shield tilted back for hot
days to let more air to your body.
PIVOT SCREWS
The MadStad mount has a pivot screw on each set of brackets, located near
the center of the bottom bracket. A nylon lock nut keeps the screw snugly in
place, yet allows the brackets to slide back and forth. It is adjusted at the
factory to have a minimum of play yet still allow the brackets to move.
The upper pivot hole gives maximum rearward tilt, and the lower pivot hole
moves the tilt range 5 degrees forward. The lower pivot hole also brings the
shield a bit closer to the bike. If for some reason you wish to adjust the
tightness of this pivot screw or move it to an alternate pivot position, use
the 4mm Allen wrench provided, along with a 10mm socket or wrench to make the
adjustment. If you tighten the lock nut completely you will not be able to
slide the brackets.
Notes on Windshield Angle
Most windshields work best when set at a 55-60 degree angle. We have
provided an angle guide on the back page of this manual so that you can check
and see if your shield is set somewhere in this range.
To check your shield angle, your bike should be in an upright position either
on a center stand or held up by a helper. Set the spine (folded edge) of the
manual against the front of the shield. If the large arrow marked 60° is
pointing straight up, then your shield is at a 60 degree angle. (See diagram
on Page 5.) A little farther back and your angle would somewhere between 55
and 60 degrees. Anywhere in this range is fine for your initial test ride. On
some bikes a more vertical angle works better, so don’t be afraid to
experiment later if tilting the shield back doesn’t seem to be ideal.
Disclaimer
Neither MadStad Engineering nor its owners shall be liable for any amages,
consequential or inconsequential, resulting from the use of our products.
Installation of any of our products constitutes acceptance of these terms.
It is the responsibility of the user to make sure all fasteners are tightened
securely, the windshield is mounted properly and the adjustment knobs are
tightened snugly before putting the motorcycle in motion. MadStad systems ARE
NOT intended to be adjusted while the vehicle is in motion; you must pull over
out of the way of traffic and come to a complete stop before making any
changes. The user must never place the windshield in such a position as to
interfere with the safe and complete movement of the handlebars and controls.
Returns and Warranty
MadStad adjustable brackets carry a lifetime warranty against manufacturing
defects. This does not include cosmetic issues nor any parts that inherently
wear out or degrade over time such as rubber and plastic parts. Windshields,
deflectors, and other similar plastic parts are warrantied for 1 year against
manufacturing defects, not against cosmetic issues or issues related to normal
wear and tear. Please visit our website for further details. 
MadStad Engineering, Inc.
1451 E. Jefferson St.
Brooksville, FL 34601 U.S.A.
Phone: 352-848-3646
Web Site: http://www.madstad.com
Email: support@madstad.com
Thank you for your support, and ride safely!
April 13, 2018
References
- Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
- Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
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