PN2 Truck iQ Smart Battery Dashboard
Owner’s Manual

Battery Monitoring
Truck iQ™ Smart Battery Dashboard
OWNER’S MANUAL

DESCRIPTION

The Truck iQ™ smart battery dashboard consists of a display powered by the battery via the truck cables. It reads, in real time and wirelessly, data from the Wi-iQ ® 3 and Wi-iQ ® 4 battery monitoring device, NexSys® iON, NexSys ®
TPPL and NexSys ®
TPPL with the Accelerated Throughput Package (ATP) batteries, displaying alerts, alarms, SoC (State of Charge), and other useful parameters to optimize the operation of the battery.
Features

• Available for Flooded, NexSys ® TPPL, NexSys ® TPPL with ATP batteries

• Truck iQ™ smart battery dashboard PN2with CAN

• Available for NexSys® iON and NexSys ® TPPL with ATP* batteries

• Truck iQ™ smart battery dashboard PN3

• Touch screen display

• Multiple communication channels

• CAN-BUS to Wi-iQ ® 4 & Battery BMS

• Bluetooth to Wi-iQ® 3 and later versions

• Adjustable SoC Warning and providing an audible buzzing alarm for NexSys ® ION , NexSys ® TPP and NexSys ® TPPL with ATP* batteries

• Applies to North American version only; please contact your EnerSys ® representative for more details.

Technical Specifications

versions)
Protection| Over Voltage Reverse Polarity Protection
Packaging| UL 94V-0
Pollution level 3 protection (dusty environment) IP-54 Enclosure

TECHNICAL SPECIFICATIONS

Item|

Description

---|---
Information PN2 Model: TruckiQ-10|
Information PN3 Model: TruckiQ-20|
Compliance| Certified by UL® to UL 583
Radio Spectrum (Directive 2014/53/EU – RED)
FCC ID: T7V4561HM (Panasonic industrial 802.14.4 modem – 2,405-2,475GHz)
FCC ID: WAP2001 (Cypress BLE PRoC – 2,402-2.48GHz)
CE/UKCA
EU Declaration of Conformity
•  EMC Regulations 2016(S.I 2016/1091)
•  Directive 2014/30/EU
Electromagnetic Compatibility BS EN 12895 : 2015/A1 : 2019\
• Directive 2011/65/EU RoHS
• Radio Equipment Regulations 2017 (S.I. 2017/1206)
• Directive (2014/53/EU)
ETSI EN 301 489-1 V2.1.1 (2017)
ETSI EN 301 489-17 V3.1.1 (2017)
ETSI EN 300 328 V2.2.2 (2019)

DISPLAY DESCRIPTION & SETTINGS

Main Screen
The Truck iQ™ smart battery dashboard has a Touch Screen TFT 4.3 inch.
Figure 1: Main Screen

Color-Coded Modes

Battery Errors for PN3 NexSys ® iON and NexSys ® TPPL with ATP* batteries

• Applies to North American version only; please contact your EnerSys® representative for more details.
  Screen 2

  • Type: Nominal battery voltage & kWh

  • Total discharge kWh since the start

  • Total discharge time since the start

  • Battery status: Offline (traction off)/Online (traction on)/Error

  • EU: Equivalent Battery Unit = One cycle of 80% of the rated battery capacity

  • Real time battery voltage

  • Real time current

  • Average consumption (trip)

  • Discharged kWh (trip)

  • Real time cells voltage min and max

  • Real time cells temperature min and max

  • Truck hour meter: counting the time the truck is driving with discharger current > 2A

  • Overload discharge: max discharge current allowed, change over the SoC and battery temperature

  • Overload charge: max charge/reinjection current allowed, change over the SoC and battery temperature

  • Warning/alert with date and ID; refer to user manual if needed

Password protection and SoC/Relay manual settings
SoC/Relay threshold can be adjusted and set directly on the password protection display.

General settings are not password protected (i.e. language, time, etc.).

Warnings and Settings
Battery Warnings

Icon

| Description| Stop Condition
---|---|---

| Warning activated| Check on screen 1

| High temperature| Stop and cool down the battery

| Low water level| Top up the battery

| Cells unbalanced| Stop, charge, and equalize the battery

| Energy throughput too high| Stop and cool down the battery

Buzzer and Relay Settings

Buzzer and Relay Settings are using threshold pre-configured in the NexSys ® ION, NexSys ® TPPL and NexSys ® TPPL with ATP* batteries or Wi-iQ ® 3 & Wi-iQ ® 4 battery monitoring device (Wi-iQ ® Report suite or E Connect™).
Syncing of warning/alert settings is not done via Bluetooth connection.

Default Value of the Buzzer vs Battery Type

Battery Type| Warning SoC| Alert SoC
Flooded| 30% SoC| 20% SoC
NexsSys® TPPL| 30% SoC| 20% SoC
NexSys® TPPL with ATP| 10% USoC| 5% USoC
NexSys® ION| 4% USoC| 2% USoC
Applies to North American version only; please contact your EnerSys® representative for more details
**Are not adjustable

Menu Settings

warning
1 beep every 30 sec
CDI settings are used, when installed
| Alert Level| 2%| PN3 – USoC threshold to activate buzzer alert
1 beep every sec
CDI settings are used, when installed
| Relay Enabled| Enable| Enable/Disable: Allow the truck to know when the battery is at low SoC and when the  battery will shut down (Early warning signal 10 seconds before to open the battery
traction contactor)
Relay| Alert State| Closed| Choose between closed or opened state for below SoC Threshold
| SoC Threshold| 10%| PN3 – Choose the USoC threshold to activate relay (5/10/20/30%)
CDI alerts are used, when installed
| Current Threshold| 2A| Current threshold for hour meter (worked time, consumption)
| Language| English| Language (English, German, French, Spanish, Italian, or Portuguese)
Display| | Date/Time| Change date and time
Date/Time| Region|  Choose region (automatically change temperature and date, time displaying for US)
| Password| | Define custom/user password
| Firmware Update| | Restart the Truck iQTM smart battery dashboard in bootloader mode
| Auto Pairing| | Enable/Disable: Auto pairing with the Wi-iCM/Wi-iO1′)4/Later versions
Pairing| Manual
Pairing| | Manual selection of a Wi-iQ® battery monitoring device.
Automatically stored for next power-up
Events| | | See the latest error codes (ID) records by the BMS – PN3

DIMENSIONS AND INSTALLATION

Dimensions

Mechanical Installation
Install the Truck iQ™ smart battery dashboard fixing bracket on the most suitable part of the truck. The device should be mounted in a position that will protect it from collision with external obstructions.
The bracket can be assembled in various ways to allow a multitude of mounting configurations.

Configurations for mounting the bracket

INSTALLATION

Electrical Installation
Truck iQ™ smart battery dashboard cable specifications
The cable provides a relay (NC) option, according to the following pin-out.

M12A-04PMMP-SF8001| Pin| Description| PN2 Power Supply cable 6LA20737
---|---|---|---
| 1| Reserved|
2| Reserved
3| Relay (common)
4| Relay (NC)
5| Not used
| Relay: 62.5VA/60W – 2A – 250VAC/220VDC

Communication via CAN according to the following pin-out.

M12A-06BFFM-SR8D02| Pin| Description| PN2 CAN cable 6LA01159
---|---|---|---
| 1| |
2|
3| CANL
4| CANH
6| GND
7| GND

The cable provides power (12V, 2W), and communication via CAN according to the following pin-out.

M12A-06PMMP-SF8001| Pin| Description| PN3 CAN cable 6LA20750
---|---|---|---
| 1| 12V (2W)|
2| Push button (shorted to GND)
3| CANL
4| CANH
6| GND
7| GND

PN2 Truck iQ™ Smart Battery Dashboard Flooded and NexSys ® TPPL Batteries
Truck iQ™ smart battery dashboard part number 6LA20723-PN2 for Flooded and NexSys ® TPPL batteries required:

• Power cable 2m/4m = 6LA20737-L2 or 6LA20737-L4
• Metal fixation PN 6LA20738

Connect the supply cable pins on the +VBAT and –VBAT on the battery or on the truck side. If the battery on the truck is not fixed, (see supply cable and power pin on the supply cable images on the next page). Nominal battery voltage:  24V–96V.

Plug the male connector into the right female socket situated on the rear side of the Truck iQ™.

INSTALLATION & COMMUNICATION

Turn the “fastening screw” on the connector to lock the supply cable to the Truck iQ™ smart battery dashboard.
Power the Truck iQ™ smart battery dashboard by connecting the traction battery to the truck.

To use the CAN capability, the following is required:

• CAN cable 2m/4m = 6LA01159-L2 or 6LA01159-L4
• Connect the CAN cable from the Truck iQ™ smart battery dashboard to the CAN on the Wi-iQ ® battery monitoring device and later versions.
• Only compatible with fixed batteries (No battery change) Wi-iQ ® battery monitoring device & Truck iQ™ smart battery dashboard settings
• The Wi-iQ ® battery monitoring device must be set with a CAN ID of 255
• Deactivate the BLE option on the Truck iQ™ smart battery dashboard
• Truck iQ™ smart battery dashboard must be at least at firmware 1.25B

*PN3 Truck iQ™ for NexSys ® ION and NexSys ® TPPL with ATP batteries**

Truck iQ™ part number 6LA20723-PN3 for NexSys® ION and NexSys ® TPPL with ATP* batteries requires:

• Cable 6LA20750-L2 or 6LA20750-L4
•  Metal fixation PN 6LA20738

Connect the device directly on the right 6-pin connector for power and CAN communication. The left connector is not used.

COMMUNICATION

Communication
There are two modes of communication (Wireless and CAN) available on the TRUCK IQ™ smart battery dashboard: Wireless-Bluetooth

• Connect to the Wi-iQ ® 3/Wi-iQ ® 4/Later versions CAN (Controller Area Network)
• For PN3 – CAN open Cia 418
• Interface with battery via BMS (NexSys ® ION & NexSys ® TPPL with ATP* batteries
• For PN2 – Wi-iQ ® 4 firmware version J1939 V7.9-15 or higher
• Not compatible with CAN open firmware

Handshake with Wi-iQ ® battery monitoring device (3, 4 and later versions) & flooded, NexSys ® TPPL batteries

Auto Pairing

• Navigate to: 1) Settings 2) I/O 3) Pairing 4) Enable Auto pairing.
• The device will pair automatically with the Wi-iQ ® device connected to the traction battery, which is powering the Truck iQ™.
• Auto pairing requires movement/operation of truck with current >5A.
• This synchronizes current & shock sensor. It can take 1 to 5 minutes.
• Refer to Wi-iQ ® 4 owner’s manual to configure via Wi-iQ ® Report or E Connect™.

*Handshake with Wi-iQ ® 4 CAN battery monitoring device & NexSys ® ION NexSys ® TPPL with ATP batteries**

No Pairing Required
• Refer to Wi-iQ ® 4 or CDI owner’s manual to configure via Wi-iQ ® Report or E Connect™. The SoC and relay limits will override any pre-configuration in the Truck iQ™ smart battery dashboard.

• Applies to North American version only; please contact your EnerSys ® representative for more details

Manual Procedure

• Navigate to: 1) Settings 2) I/O 3) Pairing 4) Disable Auto pairing
• Click BLE icon and select the correct Wi-iQ ® battery monitoring device that appeared with the associated battery serial name
• Applies to North American version only; please contact your EnerSys ® representative for more details

PART NUMBERS

Part Numbers

SERVICE AND TROUBLESHOOTING

Common Errors

Firmware version should be at least 1.25B
Screen turns black| Reboot device
Firmware version should be at least 1.25B
BLE connection issues| Navigate to 1) Settings 2) I/O 3) Pairing
• Disable Auto pairing and enable it again
• Scan the device Or
• Leave the Auto pairing disabled and select the appropriate Wi-iQ(R) device by clicking on the BLE icon

Technical support: Refer to our website www.enersys.com to find your local contact.

NOTES

EnerSys World Headquarters
2366 Bernville Road Reading, PA 19605, USA Tel: +1-610-208-1991 +1-800-538-3627| EnerSys EMEA EH Europe GmbH Betriebsstrasse 18 6300 Zug, Switzerland| EnerSys Asia
152 Beach Road

11-08 Gateway East Building Singapore 189721

Tel: +65 6416 4800
---|---|---

www.enersys.com
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UL, CE, UKCA, Android, iOS, and Bluetooth, which are not the property of
EnerSys. Subject to revisions without prior notice. E.&O.E.
GLOB-EN-OM-TiQ-0324 UL Listing applies in the
United States and to certain
models only.

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