makita BBX7600 Petrol Back Pack Leaf Blower Instruction Manual
- June 16, 2024
- Makita
Table of Contents
- makita BBX7600 Petrol Back Pack Leaf Blower
- Specifications
- SYMBOLS
- SAFETY INSTRUCTIONS
- Maintenance instructions
- TECHNICAL DATA
- DESIGNATION OF PARTS
- ASSEMBLY INSTRUCTIONS
- OPERATION
- Inspection of bolts, nuts, and screws
- TROUBLESHOOTING
- Makita LIMITED ONE YEAR WARRANTY
- FAQ
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
makita BBX7600 Petrol Back Pack Leaf Blower
Specifications
- BBBX7600 / BBX7600CA
- Type: Gasoline Blower
- Weight: Lightweight
- Design: Ergonomic, compact, and handy
- Applications: Suitable for a variety of professional uses
SYMBOLS
- Thank you very much for selecting the Makita blower. We are pleased to be able to offer you the Makita blower, which is the result of a long development program and many years of knowledge and experience.
- The blower models BBX7600 / BBX7600CA combine the advantages of state-of-the-art technology with ergonomic design. They are lightweight, handy, and compact and represent professional equipment for a great variety of applications.
- Please read, understand, and follow this booklet, which refers in detail to the various points that will demonstrate its outstanding performance.
- This will assist you in safely obtain the best possible results from your
Makita Blower.
It is very important to understand the following symbols when reading this instructions manual.
SAFETY INSTRUCTIONS
General Instructions
- To ensure correct and safe operation, the user must read, understand, and follow this instruction manual to ensure familiarity with the handling of the blower (1). Users insufficiently informed will risk danger to themselves as well as others due to improper handling.
- It is recommended only to loan the blower to people who have proven to be experienced with blowers.
- Always hand over the instruction manual.
- First-time users should ask the dealer for basic instructions to familiarize themselves with the handling of a blower.
- Children and young persons aged under 18 years must not be allowed to operate the blower. Persons over the age of 16 years may however use the tool to be trained only while under the direct supervision of a qualified trainer.
- Use blowers with the utmost care and attention.
- Operate the blower only if you are in good physical condition.
- Perform all work conscientiously and carefully. The user has to accept responsibility for others.
- Never use the blower while under the influence of alcohol or drugs (2).
- Do not use the unit when you are tired.
- Save these instructions for future referrals.
Personal Protective Equipment
-
The clothing worn should be functional and appropriate, i.e., it should
be tight fitting but not cause a hindrance. Do not wear jewelry, clothing, or long hair which could be drawn into the air intake. -
To avoid head-, eye-, hand or foot injuries as well as to protect your hearing the following protective equipment and protective clothing must be used during the operation of the blower. Pay particular attention to the following regulations
-
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Avoid loose-fitting jackets, flared or cuffed pants, scarves, unconfined long hair or anything that could be drawn into the air intake. (4) Wear overalls or long pants to protect your legs.
Do not wear shorts. (4) -
Generally, engine products are noisy and their noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly. (3)
-
Use of gloves when working with the blower is recommended. Wear sturdy shoes with non-slip soles. (4)
-
Proper eye protection is a must. Even though the discharge is directed away from the operator, ricochets and bounce-backs can occur during blower operation. (3)
-
Never operate a blower unless wearing goggles or properly fitted safety glasses with adequate top and side protection which comply with ANSI Z 87.1 and regulations in your country.
-
To reduce the risk of injury associated with the inhalation of dust, use a face filter mask in dusty conditions.
Starting up the blower
-
Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders, and pets outside a 15 m (50 ft) radius; outside the 15 m (50 ft) zone, there is still a risk of injury from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the engine.
-
Before operating, always check that the blower is safe for operation: Check the security of the throttle lever. The throttle lever should be checked for smooth and easy action. Check for proper functioning of the throttle lever lock. Check for clean and dry handles and test the function of the l-O switch. Keep handles free of oil and fuel.
-
Start the Blower only by the instructions. Do not use any other methods for starting the engine (6).
-
Use the blower and the tools supplied only for the applications specified.
-
Start the blower engine only after the entire tool has been assembled. Operation of the tool is permitted only after all the appropriate accessories are attached.
-
The engine is to be switched off immediately if there are any engine problems.
-
When working with the blower, always wrap your fingers tightly around the handle, keeping the control handle cradled between your thumb and forefinger. Keep your hand in this position to have your machine under control at all times. Make sure your control handle is in good condition and free of moisture, pitch, oil or grease. Always ensure a safe, well-balanced footing.
-
Carry the blower properly on both shoulders during the operation. Do not carry the blower with only one shoulder strap. Otherwise, personal injury may result.
-
Operate the blower in such a manner as to avoid inhalation of the exhaust gases. Never run the engine in enclosed rooms (risk of suffocation and gas poisoning). Carbon monoxide is an odorless gas. Always ensure there is adequate ventilation.
-
Switch off the engine when resting or leaving the blower unattended. Place it in a safe location to prevent danger to others, setting fire to combustible materials, or damage to the machine.
-
Never lay the hot blower onto dry grass or any combustible materials.
-
All protective parts and guards supplied with the machine must be used during operation.
-
Never operate the engine with a faulty exhaust muffler.
-
Shut off the engine during transport (7).
-
Position the blower safely during car or truck transportation to avoid fuel leakage.
-
When transporting the blower, ensure that the fuel tank is empty.
-
Carry the blower by its carry handle. Do not drag the blower by the nozzle, pipe, or other parts.
-
When transporting the blower, bend your knee and make sure you do not damage your shoulder and lower back.
Refuelling
- Shut off the engine during refueling (7), keep well away from the open flame (8), and do not smoke.
- Avoid skin contact with petroleum products. Do not inhale fuel vapor. Always wear protective gloves during refueling. Change and clean protective clothing at regular intervals.
- Take care not to spill either fuel or oil to prevent soil contamination (environmental protection). Clean the blower immediately after the fuel has been spilled. Allow wet cloths to dry before disposing in a properly, covered container to prevent spontaneous combustion.
- Avoid any fuel contact with your clothing. Change your clothing immediately if fuel has been spilled on it (fire hazard).
- Inspect the fuel cap at regular intervals making sure that it stays securely fastened.
- Carefully tighten the locking screw of the fuel tank. Change locations to start the engine (at least 3 meters (10 ft) away from the place of refueling) (9).
- Never refuel in closed rooms. Fuel vapors accumulate at ground level (risk of explosions).
- Only transport and store fuel in approved containers. Make sure stored fuel is not accessible to children.
- Do not attempt to refuel a hot or a running engine.
Method of operation
-
Use the blower only in good light and visibility. Beware of slippery or
wet areas, ice and snow (risk of slipping), and narrow spaces. Always ensure a safe footing. -
Never work on unstable surfaces or steep terrain.
-
Do not work from ladders or high places. Otherwise, it may result in personal injury.
-
To reduce the risk of personal injury, do not direct the air blast toward bystanders, since the high pressure of the air flow could injure eyes and could blow small objects at great speed.
-
Never insert any foreign object into the air intake of the machine or the nozzle of the blower. It will damage the fan wheel and may cause serious injury to the operator or bystanders as a result of the object or broken parts being thrown out at high speed.
-
Pay attention to the direction of the wind, i.e., do not work against the wind.
-
To reduce the risk of stumbling and loss of control, do not walk backward while operating the machine.
-
Always shut off the engine before cleaning or servicing the unit or replacing parts.
-
Take a rest to prevent loss of control caused by fatigue. We recommend taking a 10 to 20-minute rest every hour.
-
Keep all parts of your body away from hot surfaces.
-
Avoid blowing debris toward people, pets, open windows, or cars when using the unit.
-
To reduce damage from vibration and/or damage to the ears, operate the machine at low speed if possible and limit the time of operation.
-
Operate the machine only at reasonable hours. Do not operate the blower in the morning or late at night when people might be disturbed. Comply with times listed in local ordinances.
-
It is recommended to use rakes and brooms to loosen debris before blowing.
-
Before blowing, slightly dampen surfaces in dusty conditions or use a water mist sprayer if necessary.
-
Conserve water by using blowers instead of hoses for many lawn and garden applications, including areas such as gutters, screens, patios, grills, porches, and gardens.
-
Adjust the length of the blower nozzle so that the stream can work close to the ground.
-
To reduce sound levels, limit the number of pieces of equipment used at any one time.
After using blowers and other equipment, CLEAN UP! Dispose of debris in trash receptacles.
Maintenance instructions
- Be kind to the environment. Operate the blower with as little noise and pollution as possible. In particular, check the correct adjustment of the carburetor.
- Clean the blower at regular intervals and check that all screws and nuts are securely tightened.
- Never service or store the blower in the vicinity of open flames, sparks, etc. (11).
- Always store the blower in a well-ventilated locked room and with an emptied fuel tank.
- Observe and follow all relevant accident prevention instructions issued by the trade associations and by insurance companies. Do not perform any modifications to the blower as this will risk your safety.
- The performance of maintenance or repair work by the user is limited to those activities as described in this instruction manual. All other work is to be done by Authorized Service Agents.
- Use only genuine spare parts and accessories supplied by Makita.
- The use of non-approved accessories and tools means an increased risk of accidents and injuries. Makita will not accept any liability for accidents or damage caused by the use of any non-approved attachment or accessories.
- Never make modifications to the equipment. It may cause dangerous accidents or personal injury.
First Aid
In case of an accident make sure that a well-stocked first-aid kit is
available in the vicinity of the operations. Immediately replace any item
taken from the first aid kit.
When asking for help, please give the following information:
- Place of accident
- What happened
- Number of injured persons
- Extent of injuries
- Your name
TECHNICAL DATA
Model | BBX7600 BBX7600CA |
---|---|
Mass (without blower pipe) | (kg) |
Dimension (without blower pipe L x W x H) | (mm) |
× 19.5 in)
Max. engine speed| (min-1)| 7,200
Idling speed| (min-1)| 2,800
Engine displacement| (mL)| 75.6 (4.61 cu,in)
Fuel| Automobile gasoline
Fuel tank capacity| (L)| 1.9 (64.2 fl.oz)
Engine oil| SAE 10W-30 oil of API Classification, Class SF or higher (4-stroke
engine for automobile)
Engine oil volume| (L)| 0.22 (7.4 fl.oz)
Carburetor (Diaphragm-carburetor)| WALBRO WYK
Ignition system| Solid state ignition
Spark plug| NGK CMR6A
Electrode gap| (mm)| 0.7 – 0.8 (0.028 – 0.031 in)
Noise Level (50Feet per ANSI B175-2-2000)| (dB(A))| 74
Notes:
- Use the oil and spark plug specified by Makita.
- This specification is subject to change without prior notice. (For Canada)
NOTE: This spark ignition system complies with the Canadian standard ICES-002.
DESIGNATION OF PARTS
DESIGNATION OF PARTS| DESIGNATION OF PARTS|
DESIGNATION OF PARTS| DESIGNATION OF PARTS
---|---|---|---
1. Stop switch| 8. Choke Lever| 15. Plug Cover| 22. Blower Pipe
2. Control Handle| 9. Starter Handle| 16. Spark Plug| 23. Blower Nozzle
L=200
3. Trigger Lever| 10. Fuel Tank| 17. Oil Cap| 24. Hose Band ø100
4. Cruise Control Lever| 11. Fuel Tank Cap| 18. Oil Drain Bolt| 25. Hose
Band ø76
5. Primer Pump| 12. Muffler| 19. Elbow| 26. Blower Nozzle L=450
6. Element Cover| 13. Shoulder Strap| 20. Flexible Pipe|
7. Knob Bolt| 14. Air Inlet Net| 21. Swivel Pipe|
ASSEMBLY INSTRUCTIONS
ASSEMBLY OF BLOWER PIPES
CAUTION : Before performing any work on the blower, always stop the
engine and pull the spark plug connectors off the spark plug. Always wear
protective gloves! S tart the blower only after having assembled it
completely.
- Assemble the straight pipe with swivel (3) into the flexible pipe (1) and tighten hose band ø76 (2).
- Install the control handle (4) onto the straight pipe with a swivel and tighten the clamp screw (5).
- Assemble flexible pipe to elbow (6) on the blower and tighten hose band ø100 (7).
- Assemble straight pipe (8) to straight pipe with swivel, turning straight pipe clockwise to lock it into place.
- Make sure all clamps are tight.
ATTACHING THE SHOULDER STRAP
Attachment Procedure
Attach the shoulder strap to the blower.
-
Loop the end of the strap through the lower part of the hanger as shown in the figure at right. The side of the strap that has the folded tip should be facing outwards. Then, bring the end of the strap back over the hanger and thread the remaining length of the strap through the buckle (1). Tighten the buckle (1) by pushing it towards the hanger in the direction of the arrow shown in the drawing while pulling on the strap in the opposite direction.
-
After attaching the strap, tighten the buckle to the hanger. Tug strongly at the strap to make sure that the strap is secure and will not come undone.
-
Attach the hook at the bottom of the shoulder strap to the ring on the frame.
-
Make sure that the strap is not twisted.
Caution : Please make sure that the strap is attached with the folded tip facing outwards. If the strap is used with the outside of the strap facing in, there is the risk that the strap may come loose causing the operator to drop the blower.
BEFORE STARTING THE ENGINE
Checking and Refilling Engine Oil
-
Follow the procedure below when the engine oil is cold i.e. the blower has not been running.
-
Inspection: Set the blower down on a level surface and remove the oil cap.
Make sure that the oil level is within the upper and lower limit marks on the oil level gauge. If the oil is not up to the 100mL level, fill up with new oil. -
Adding Oil : Set the blower down on a level surface and remove the oil cap.
Fill the oil up to the upper limit of the oil level gauge.
-
-
On average, engine oil normally needs to be added after every 20 hours of operation. This interval for every oil change corresponds to refueling the blower approximately 10-15 times.
-
Please change the oil whenever it becomes dirty or significantly changes color. (Refer to p.15 for the oil change procedure and frequency.)
- Recommended oil: Makita genuine oil or SAE10W-30 oil of API type SF grade or better (4-stroke motor oil for automobiles)
- Oil capacity: Approximately 0.22 L (220 ml)
CAUTION
- If the blower is not stored in an upright position, the oil may flow from the level gauge into the engine and give a false reading when checking the oil level. This may result in inadvertently overfilling whenever adding engine oil. Always store in an upright position.
- If the upper oil level limit is exceeded, the oil may become dirty, and white smoke may appear due to burning excessive oil.
Check Point # 1: The oil cap
- Wipe off dirt and grime around the opening before removing the oil cap.
- Remove the oil cap and place it on a clean surface so that it does not accumulate any sand, dirt, or other foreign materials. These may stick to the cap and adulterate the engine oil. Dirty oil containing sand, dirt, or foreign materials may cause excessive wear on the engine due to improper lubrication and cause a breakdown.
Check Point # 2: Oil spillage
Oil spillage on the outside of the blower may cause the engine oil to become
dirty or adulterated. Therefore, please wipe off any oil spillage before
starting the engine.
Fuel supply
WARNING
- When refueling the unit, be sure to observe the following instructions to prevent ignition or fire:
- Fuel supply must be made in a place free of fire. Never bring the fire (smoking, etc.) near the place of fuel supply.
- Stop the engine and allow the engine to cool down before refueling.
- Open the fuel tank cap slowly. The fuel may be spilled out under internal pressure.
- Take care not to spill the fuel. Any spilled fuel must be wiped clean.
- Carry out fuel supply in a well-ventilated place.
- Handle the fuel with care.
- Fuel sticking to the skin or entering an eye may cause allergies or irritation. When any physical abnormality is detected, consult the medical specialist immediately.
- DO NOT put oil in the fuel tank.
STORAGE PERIOD OF FUEL
Fuel should be used within 4 weeks, even if it is kept in a special container
in a well-ventilated and shaded area. Otherwise, fuel may deteriorate in one
day.
Storage of machine and refill tank
- Keep the machine and tank at a cool place free from direct sunshine.
- Never keep the fuel in a car.
FUEL
The engine is a four-stroke engine. Be sure to use automobile gasoline
(regular gasoline or premium gasoline).
Points for Fuel
- Never use a gasoline mixture that contains engine oil. Otherwise, it will cause excessive carbon accumulation or mechanical troubles.
- The use of deteriorated oil will cause irregular start-up.
When refueling, stop the engine and wait for the engine to cool down.
REFUELLING METHOD
- Loosen the tank cap a little to release the tank pressure.
- Detach the tank cap, and refuel, discharging air by tilting the fuel tank so that the refuel port will be oriented upward. DO NOT fill fuel up to the top of the tank.
- After refueling, securely tighten the tank cap.
- If there is any flaw or damage on the tank cap, replace it.
- The tank cap wears out over time. Replace it every two to three years.
- DO NOT put fuel in the oil fill port.
OPERATION
Starting
WARNING
- Never attempt engine start in a place where the fuel has been supplied.
- It may cause ignition or fire. When starting the engine, keep a distance of at least 3 m.
- Exhaust gas from the engine is toxic. Do not operate the engine in a poorly ventilated place, such as in a tunnel, building, etc.
- Operating the engine in the poorly ventilated place may cause poisoning by exhaust gas.
- In case of detection of any abnormality in sound, odor, or vibration after starting, stop the engine immediately and carry out an inspection.
- If the engine is operated without attending to such abnormality, an accident may occur.
- Make sure that the engine stops when the stop switch is set to the “O” position.
When the engine is cold or after refueling
- Set this machine on a flat space.
- Set the stop switch to the “ I ” position.
- Make sure that the cruise control lever is in the low-speed position.
- Continue to push the primer pump until fuel comes into the primer pump.
- In general, fuel comes into the carburetor by 7 to 10 pushes.
- If the primer pump is pushed excessively, an excess of gasoline returns to the fuel tank.
- Lift the choke lever to the closed position.
- Hold the element cover with your left hand to prevent the engine from moving.
- Pull out slowly the starter handle till a certain resistance is felt. Return the starter handle backward once from this position, then pull it out with force.
- Never pull the rope to the full extension.
- Once the start knob is pulled, never release your hand immediately. Hold the start knob until it returns to its original point.
- When the engine starts, open the choke lever.
- Open the choke lever fully when checking the engine operation.
- In cold or when the engine is cooled down, never open the choke lever suddenly. Otherwise, the engine may stop.
- Continue warm-up operation for 2 to 3 minutes.
- Warm-up is complete when there is quick engine acceleration from low rpm to full throttle.
NOTE
- The engine may be damaged if the choke lever is moved further beyond the “CLOSE” position.
- If the engine fires and stops, return this lever to the “OPEN” position and pull the starter handle several times to start the engine again.
- If the operator keeps pulling the starter handle several times with the choke lever left in the “CLOSE” position, the engine may be difficult to start because of flooding of the fuel.
- In case of flooding of the fuel, remove the spark plug and pull the handle several times rapidly to discharge any excess fuel. Dry the spark plug electrode.
- When the throttle valve does not return to a position in contact with the idling adjusting screw even if the throttle lever is set to the low speed, correct the control cable catching state to ensure proper return of the valve.
When the engine is warm
- Put the engine on flat ground.
- Press the primary pump several times.
- Make sure that the choke lever is open.
- Hold the element cover with your left hand to prevent the engine from moving.
- Pull out slowly the starter handle till a certain resistance is felt. Return the starter handle backward once from this position, then pull it out with force.
- When the engine is difficult to start, open the throttle valve by about 1/3.
Stopping
- When the cruise control lever is in a Low-speed position. Release the trigger lever to reduce the engine speed, and set the stop switch to the “O” position.
- When the cruise control lever is except a Low-speed position.
Set the cruise control lever to the Low-speed position, reduce the engine speed, and set the stop switch to the “O” position.
ADJUSTMENT OF IDLING
DANGER: The carburetor is factory adjusted. Please do not adjust other than idling adjusting. When adjustment becomes necessary, please consult your dealership or an authorized service agent.
Checkup of low-speed rotation
Set the low-speed rotation to 2800 rpm (/min).
- If it is necessary to change the rotation speed, regulate the adjusting screw, with Phillips screwdriver.
- Turn the adjusting screw to the right, and the engine speed will increase. Turn the adjusting screw to the left, and the engine speed will drop.
OPERATION METHOD
-
Adjusting Shoulder strap
- Adjust the shoulder strap to a length that is comfortable to work while carrying the blower.
- Adjust as shown in the figure.
-
Adjusting the control lever
- Move the control handle along the swivel pipe to the most comfortable position.
-
Blower Operation
While operating the blower, adjust the throttle bar so that the wind force is appropriate for the work location and conditions.- Low speed: Dried leaves and grass
- High speed: Gravel and dirt
The cruise control lever allows the operator to maintain a constant engine speed without operating the trigger lever.
- Lifting the cruise control lever increases engine speed.
- Lowering the cruise control lever decreases engine speed.
Adjusting engine speed when the cruise control lever is being used:
When increasing engine speed:
- Pull the trigger lever to increase engine speed. Engine speed returns to its original setting when the trigger lever is released.
- Increasing the engine speed in this manner also increases the cruise control setting. The cruise control lever lifts simultaneously as the trigger lever is pulled, and the new cruise control setting will be maintained at the higher engine speed.
When reducing engine speed:
- Lower the cruise control lever to the low-speed position.
TRANSPORTING AND STORING THE BLOWER
Please maintain the blower in an upright position whenever transporting or
storing. (Refer to Figure at right.)
Transporting or storing in a position that is not upright may cause oil to
spill inside the blower engine. This may result in oil leaks and white smoke
from burning oil, and the air cleaner may become dirty with oil.
DANGER: When transporting the blower, be sure to stop the engine.
- Before inspection and maintenance, stop the engine and allow it to cool down. Remove the spark plug and plug cap.
- Otherwise, the operator may suffer a burn or serious injury due to an accidental start-up.
- After inspection and maintenance, make sure that all parts are assembled. Then, proceed to operation.
Replacement of engine oil
Deteriorated engine oil will shorten the life of the sliding and rotating
parts to a great extent. Be sure to check the period and quantity of
replacement.
DANGER
- In general, the engine main unit and engine oil remain hot just after the engine is stopped. In replacement of oil, make sure that the engine main unit and engine oil are sufficiently cooled down. Otherwise, there may remain a risk of scald. Allow sufficient time after stopping the engine for the engine oil to return to the oil tank to ensure an accurate reading of the oil level indicator.
- If the oil is filled above the limit, it may become dirty or may catch fire with white smoke.
Interval of replacement: After the first 20 operating hours, followed by
every 50 operating hours
Recommended oil: SAE10W-30 oil of API Classification SF Class or higher
(4-stroke engine oil for the automobile)
Oil Change Proced ure
Please follow these steps when changing the oil:
-
Set the blower down on a level surface.
-
Put a waste oil container under the drainage hole (1) to catch the oil as it drains out. The container should have a capacity of at least 220 ml to be able to catch all of the oil.
-
Loosen the oil drain bolt (2) to let the oil drain out. Be careful not to allow oil to get on the fuel tank or other parts.
Caution: Be careful not to lose the gasket (aluminum washer) (3). Put the oil drain bolt (2) in a location where it will not accumulate dirt. -
Remove the oil cap (4). (Removing the oil cap (4) allows the oil to drain easily.)
Caution: Be sure to set the oil cap (4) down in a location where it will not accumulate dirt. -
As the level of the oil being drained decreases, tilt the blower over on to the side with the drain so that the oil will completely drain out.
-
After the oil has completely drained out, tighten the oil drain bolt (2) securely. If the bolt is not tightly fastened, this may result in an oil leak.
Caution: Do not forget to put the gasket (aluminum washer) (3) back on whenA reattaching the drain plug. -
Adding oil during the oil change procedure is performed in the same man-ner as the separately explained procedure for adding oil whenever the level is insufficient. Always add oil by filling from the opening under the oil cap.
Specified oil level: Approximately 220 ml) -
After filling with oil, tighten the oil cap (4) securely to prevent oil leaks.
Points in replacement of engine oil
- Never discard replaced engine oil in garbage, earth or sewage ditch. Disposal of oil is regulated by law. In disposal, always follow the relevant laws and regulations. For any points remaining unknown, contact the Authorized Service Agent.
- Oil will deteriorate even when it is kept unused. Perform inspection and replacement at regular intervals (replace with new oil every 6 months).
Cleaning of air cleaner
WARNING: INFLAMMABLES STRICTLY PROHIBITED
Interval of Cleaning and Inspection: Daily (every 10 operating hours)
- Loosen the knob bolts.
- Remove the air cleaner cover.
- Take out the element and remove any dirt from the element with the brush. Note: The element is a dry type and should not get wet. Never wash with water.
- Replace the element with a new one if it is damaged or very dirty.
- Wipe off any oil that has come in to contact with the breather with a rag or cloth.
- Install the element in the cleaner case.
- Attach the air cleaner cover and tighten the knob bolt.
DANGER
- Clean the element several times a day, if excessive dust adheres to it.
- If the operation continues with the element remaining not cleared of oil, oil in the air cleaner may fall outside, resulting in oil contamination.
Checking the spark plug
CAUTION
- When removing the spark plug, clean the spark plug and cylinder head first, so that no dirt, sand, etc will enter the cylinder.
- You must remove the spark plug after the engine has cooled down to avoid damaging the threaded hole in the cylinder.
- The spark plug must be installed properly into the threaded hole. If installed at an angle, the threaded hole in the cylinder will get damaged.
-
Opening/closing the plug cover
To open the plug cover, pull up on the seam of the plug cover projection and slide in the direction of the “OPEN” indication as shown in the figure at right.
When closing the cover, slide the cover in the “CLOSE” direction till the click under the plug cover projection rides over the engine cover. Finally, push in the projection. -
Removing the spark plug
Use an attached box wrench to remove or install the spark plug. -
Checking the spark plug
The clearance between the two electrodes of the spark plug (see the figure left) is 0.7 to 0.8 mm. Adjust to the correct clearance when it is too wide or too narrow.
Clean thoroughly or replace the spark plug if it has accumulated carbon or is contaminated. -
Replacing the spark plug
For replacement, use NGK-CMR6A. ****
Cleaning the fuel filter
- A clogged fuel filter may cause difficulty of start-up or failure of engine speed increase.
- Check the fuel filter regularly as follows:
- Remove the fuel tank cap, and drain the fuel to empty the tank. Check the tank inside for any foreign materials. If any, wipe clean such materials.
- Pull out the fuel filter using a wire through the fuel-filling port.
- If the fuel filter surface is contaminated, clean it with gasoline. The gas line used for the cleaning must be disposed of according to the method specified by each local authority. Excessively contaminated filters must be replaced.
- Reset the fuel filter in the fuel tank and tighten firmly the fuel tank cap. For replacement, contact your dealership or an authorized service agent.
Inspection of bolts, nuts, and screws
- Retighten loose bolts, nuts, etc.
- Check for fuel and oil leakage.
- Replace damaged parts with new ones for safety operation.
Cleaning of parts
- Keep the engine clean by wiping it down with a cloth rag.
- Keep the cylinder fins free of dust or dirt. Dust or dirt adhering to the fins will cause seizures.
- Blowing air is taken in from the air inlet net. When airflow has dropped down during operation, stop the engine and inspect the air inlet net for blocking by obstacles.
- Such a blockage may cause overheating and damage the engine.
WARNING:
Never use the blower without the net of the blower. Before each use, check
that the net is attached in place and is free from any damage.
Replacement of gaskets and packings
- Replace gaskets and packings if the engine is disassembled.
- Any maintenance of adjustment work that is not included and described in this manual is only to be performed by an Authorized Service Agent.
STORAGE
WARNING
- When draining the fuel, stop the engine and wait for the engine to cool down.
- Failure to do so may cause burns or fire.
DANGER: When you store the machine for a long time, drain all fuel from
the fuel tank and carburetor, and keep it at a dry and clean place.
Drain fuel from the fuel tank and carburetor according to the following
procedure:
-
Remove the fuel tank cap, and drain the fuel completely.
If there are any foreign materials remaining in the fuel tank, remove them completely. -
Pull out the fuel filter from the refill port using a wire.
-
Push the primer pump until the fuel is drained from there, and drain the fuel coming into the fuel tank.
-
Reset the filter to the fuel tank, and securely tighten the fuel tank cap.
-
Then, continue to operate the engine until it stops.
-
Remove the spark plug, and drip several drops of engine oil through the spark plug hole.
-
Gently pull the starter handle so that engine oil will spread over the engine, and attach the spark plug.
-
Keep the machine with its handle upside down.
-
Keep the drained fuel in a special container in a well-ventilated shade.
Fault location
- Perform initial replacement after 20h operation.
- For the 200 operating hour inspection, request an Authorized Service Agent or a machine shop.
- After emptying the fuel tank, continue to run the engine and drain fuel in the carburetor.
TROUBLESHOOTING
Before requesting repairs, check the trouble for yourself. If any abnormality is found, control your machine according to the description of this manual. Never tamper or dismount any part contrary to the description. For repairs, contact an Authorized Service Agent or local dealership.
State of abnormality | Probable cause (malfunction) | Remedy |
---|
Engine does not start
| Failure to operate primer pump| Push 7 to 10 times.
Low pulling speed of starter rope| Pull strongly.
Lack of fuel| Feed fuel.
Clogged fuel filter| Clean
Broken fuel tube| Straighten fuel tube
Deteriorated fuel| Deteriorated fuel makes starting more difficult. Replace
with new one. (Recommended replacement: 1 month)
Excessive suction of fuel| Set throttle lever from medium speed to high speed,
and pull starter handle until engine starts.
If engine will not start still, remove spark plug, make electrode dry, and reassemble them as they originally are. Then, start as specified.
Detached plug cap| Attach securely
Contaminated spark plug| Clean
Abnormal clearance of spark plug| Adjust clearance
Other abnormality of spark plug| Replace
Abnormal carburetor| Make request for inspection and maintenance.
Starter rope cannot be pulled| Make request for inspection and maintenance.
Abnormal drive system| Make request for inspection and maintenance.
Engine stops soon
Engine speed does not increase
| Insufficient warm-up| Perform warm-up operation
Choke lever is set to “CLOSE” although engine is warmed up| Set to “OPEN”
Clogged fuel filter| Clean
Contaminated or clogged air cleaner| Clean
Abnormal carburetor| Make requests for inspection and maintenance.
Abnormal drive system| Make requests for inspection and maintenance.
Detached throttle wire| Attach securely
|
The engine does not stop.| Detached connector| Attach securely
Abnormal electric system| Make requests for inspection and maintenance.
Run the engine at idle, and set the choke lever to
CLOSE.
| |
- When the engine does not start after the warm-up operation:
- If there is no abnormality found for the check items, open the throttle by about 1/3 and start the engine.
Makita LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the
factory. It is warranted to be free of defects from workmanship and materials
for ONE YEAR from the date of original purchase. Should any trouble develop
during this one year period, return the COMPLETE tool, freight prepaid, to one
of Makita’s Factory or Authorized Service Centers. If inspection shows the
trouble is caused by defective workmanship or material, Makita will repair (or
at our option, replace) without charge.
This Warranty does not apply where:
- repairs have been made or attempted by others:
- repairs are required because of normal wear and tear:
- the tool has been abused, misused, or improperly maintained: alterations have been made to the tool.
IN NO EVENT SHALL Makita BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
Makita DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER
THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other
rights that vary from state to state.
Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to
you. Some states do not allow limitations on how long an implied warranty
lasts, so the above limitation may not apply to you.
EMISSION COMPLIANCE PERIOD
For handheld engines: The Emissions Compliance Period referred to on the
Emissions Compliance label indicates the number of operating hours for which
the engine has been shown to meet Federal emission requirements.
Category C=50 hours, B=125 hours, and A=300 hours.
Air Index and durability period information
-
The Air Index Information hang tag for this engine is provided following the California emission regulations.
-
The graphical representation of the Air Index on the hang-tag shows the emissions performance of this engine and can be used to compare the emissions performance with other available engines.
-
The lower the Air Index, the less pollution.
Note : Remove the hang tag before operating the engine. -
The Emissions Durability Period referred to on the hang-tag indicates the number of operating hours for which the engine has been shown to meet the California emission requirements.
Descriptive term | Applicable to Emissions Durability Period |
---|---|
Moderate | 50 hours (0-80 cc, inclusive) |
Intermediate | 125 hours (0-80 cc, inclusive) |
Extended | 300 hours (0-80 cc, inclusive) |
FEDERAL EMISSION COMPONENT DEFECT WARRANTY
- EMISSION COMPONENT DEFECT WARRANTY COVERAGE – This emission warranty is applicable in all States, except the State of California
- Makita U.S.A., Inc., (herein “Makita”) warrant to the initial retail purchaser and each subsequent owner, that this utility equipment engine (herein “engine”) was designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fall to conform with EPA regulations during its warranty period.
- For the components listed under PARTS COVERED, the dealer or service center authorized by Makita will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
- EMISSION COMPONENT DEFECT WARRANTY PERIOD
- The warranty period for this engine begins on the date of sale to the initial purchaser and continues for 2 years.
PARTS COVERED
Listed below are the parts covered by the Emission Component Defect Warranty.
Some of the parts listed below may require scheduled maintenance and are
warranted up to the first scheduled replacement point for that part.
- Fuel Metering System
- Carburetor and internal parts
- Fuel filter, if applicable
- Throttle stopper, if applicable
- Choke System, if applicable
- ir Induction System
- Air cleaner plate
- Air cleaner case
- Air cleaner element
- Ignition System
- Spark plug
- Flywheel Magneto
- Ignition Coil
- Miscellaneous Items Used in Above Systems
- Fuel hoses, clamps, and sealing gaskets
- Emission-related components for evaporative emission
- Fuel Tank
- Fuel Cap
- Fuel line
- Fuel line fitting
- Clamps
OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest Makita Factory
Service Center authorized by Makita. Bring your sales receipts indicating date
of purchase for this engine. The dealer or service center authorized by Makita
will perform the necessary repairs or adjustments within a reasonable amount
of time and furnish you with a copy of the repair order. All parts and
accessories replaced under this warranty become the property of Makita.
WHAT IS NOT COVERED
- Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the dealer or service center authorized by Makita during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.
- The replacement parts are used for required maintenance services.
- Consequential damages such as loss of time, inconvenience, loss of use of the engine of equipment, etc.
- Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
- Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.
OWNER’S WARRANTY RESPONSIBILITIES
- As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual, Makita recommends that you retain all receipts covering maintenance on your engine, but Makita can not deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- As the engine owner, you should however be aware that the Makita may deny your warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
- You are responsible for presenting your engine to the nearest dealer or service center authorized by Makita when a problem exists.
If you have any questions regarding your warranty rights and responsibilities, you should contact the Followings:
- For the nearest Makita service center, please visit www.makitatools.com
- For technical support or questions regarding the operation of our tools and accessories call: 1-800-4-Makita
- Makita USA Inc. Corporate Office: 14930 Northam St. La Mirada, CA 90638-5753
(For Canada)
- For the authorized service center nearest you please refer to the local Yellow Pages directory under “tools”, or contact our customer service department at 1-800-263-3734(Canada only), or visit our website www.makita.ca
- Makita Canada Inc. Head Office & Plant: 1950 Forbes Street, Whitby, ON L1N7B7.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY
MAINTENANCE AND REPAIRS
You are responsible for the proper use and maintenance of the engine. You
should keep all receipts and maintenance records covering the performance of
regular maintenance in the event questions arise. These receipts and
maintenance records should be transferred to each subsequent owner of the
engine. Makita reserves the right to deny warranty coverage if the engine has
not been properly maintained. Warranty claims will not be denied, however,
solely because of the lack of required maintenance or failure to keep
maintenance records.
- MAINTENANCE, REPLACEMENT, OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY Makita. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by Makita are used for maintenance replacements or the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Makita in their performance and durability.
HOW TO MAKE A CLAIM
All repairs qualifying under this limited warranty must be performed by a
service dealer authorized by Makita. If any emission-related part is found to
be defective during the warranty period, you shall notify Makita at the
following contacts and you will be advised of the appropriate warranty service
dealer or service providers where the warranty repair can be performed.
- For the nearest Makita service center, please visit www.makitatools.com
- For technical support or questions regarding the operation of our tools and accessories call: 1-800-4-Makita
- Makita USA Inc. Corporate Office: 14930 Northam St. La Mirada, CA 90638-5753
(For Canada)
- For the authorized service center nearest you please refer to the local Yellow Pages directory under “tools”, or contact our customer service department Tel 1-800-263-3734(Canada only), or visit our website www.makita.ca
- Makita Canada Inc. Head Office & Plant: 1950 Forbes Street, Whitby, ON L1N7B7.
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS
- The California Air Resources Board and Makita USA, Inc. are pleased to explain the emissions control system’s warranty on your 2007 and later small off-road engine. In California, new equipment that uses small off-engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Makita USA, Inc. must warrant the emissions control system on your small off-road engine for the period listed below provided there has been no abuse, neglect, or improper maintenance of your equipment.
- Your emissions control system may include parts such as carburetors or fuel injection systems, ignition systems, catalytic converters, fuel tanks, valves, filters, clamps, connectors, and other associated components. Also, included may be hoses, belts, connectors, sensors, and other emission-related assemblies.
- Where a warrantable condition exists, Makita USA, Inc. will repair your small off-road engine at no cost to you including diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This emissions control system is warranted for two years. If any emissions-
related part on your equipment is defective, the part will be repaired or
replaced by Makita USA, Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
- As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Makita USA, Inc. recommends that you retain all receipts covering maintenance on your small off-road engine, but Makita USA, Inc. cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
- As the small off-road engine owner, you should however be aware that Makita USA, Inc. may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
- You are responsible for presenting your small off-road engine to a Makita Factory Service Center as soon as the problem arises. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact:
- For the nearest Makita service center, please visit www.makitatools.com
- For technical support or questions regarding the operation of our tools and accessories call: 1-800-4-Makita
- Makita USA Inc. Corporate Office: 14930 Northam St. La Mirada, CA 90638-5753
DEFECTS WARRANTY REQUIREMENTS:
- (a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser.
- (b) General Emissions Warranty Coverage. Makita USA, Inc. must warrant to the ultimate purchaser and each subsequent owner that the engine or equipment is:
- Designed, built, and equipped to conform with all applicable regulations adopted by the Air Resources Board; and
- Free from defects in materials and workmanship that cause the failure of a warranted part for two years.
- (c ) The warranty on emissions-related parts will be interpreted as follows:
- Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by the manufacturer according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period.
- Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
- Any warranted part that is scheduled for replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by the engine manufacturer according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
- Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station.
- Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provided at all manufacturer distribution centers that are franchised to service the subject engines.
- The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.
- The manufacturer is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part.
- Throughout the emissions warranty period defined in Subsection (b)(2), the manufacturer must maintain a supply of warranted parts sufficient to meet the expected demand for such parts.
- Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer.
- Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
- The manufacturer issuing the warranty shall provide any documents that describe that manufacturer’s warranty procedures or policies within five working days of request by the Air Resources Board.
- (d) Emission Warranty Parts List.
1. Fuel Metering System
* Carburetor and internal parts
* Fuel Filter
* Fuel Tank.
2. Air Induction System
* Air cleaner plate (including choke system)
* Air cleaner cover
* Air cleaner element
3. **Ignition System**
* Spark Plugs.
* Magneto or electronic ignition system.
* Spark advance/retard system.
4. Miscellaneous Items Used in Above Systems
* Hoses, Sealing gaskets, belts, connectors, and assemblies.
Makita USA, Inc. will furnish with each new engine written instructions for the maintenance and use of the engine by the owner.
- (e) MAINTENANCE STATEMENTS
It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2007 and later Owner’s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. Makita USA, Inc. will not deny a warranty claim solely because you have no record of maintenance; however, Makita USA, Inc. may deny a warranty claim if your failure to perform required maintenance failed in the warranted part. The proof, which you maintain, should be given to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2007 and later Owner’s Manual. The scheduled maintenance below is based on the normal engine-operating schedule.
PROCEDURE/INTERVAL
- Clean the engine and check bolts and nuts. Retighten if necessary: Every 8 hours(daily)
- Check and refill engine oil (4stroke engine only): Every 8 hours(refill daily up to upper limit)
- Change engine oil (4stroke engine only): Initial 20 hours and every 50 hours afterward
- Check clogging of cooling air passage and cylinder fins. Remove and clean if necessary: Every 8 hours (daily)
- Clean air cleaner: Every 8 hours (daily)
- Check the spark plug. Clean and adjust if necessary: Every 8 hours (daily)
- Check the muffler exhaust outlet(or port). Clean if necessary: Every 50 hours (monthly)
- Check the fuel filter. If clogged, replace it with a new one: Every 50 hours (monthly)
- Adjust valve clearance, if applicable (4-stroke engine only): Every 200 hours (yearly)
- Replace fuel lines: Every 200 hours (yearly)
- Clean and inspect the complete engine. Replace any damaged or worn-out parts: Every 200 hours
- Replace packing and gaskets with new ones: Every reassembling
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
FAQ
(Frequently Asked Questions)
- Q: Can individuals under 16 years old operate this blower?
- A: No, individuals under 16 years old should not operate this blower, except when used for training purposes under the direct supervision of a qualified trainer.
- Q: What personal protective equipment should I wear while operating the blower?
- A: It is important to wear protective gloves, eye protection, and ear protection.
- Q: How should I refuel the blower?
- A: Before refueling, ensure that the blower is turned off and cooled down. Refuel in a well-ventilated area away from open flames or sources of ignition. Avoid spilling fuel and do not smoke or use open flames near the refuelling area.
- Q: Can I direct the airflow towards people or animals?
- A: No, you should never direct the airflow towards people or animals while operating the blower.
Makita Corporation
3-11-8, Sumiyoshi-cho, Anjo, Aichi 446-8502 Japan
www.makita.com
References
- Makita Canada | The Leader In Power tool Technology
- MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion
- Makita U.S.A | Cordless and Corded Power Tools, Power Equipment, Pneumatics, Accessories
- Manual-Hub.com – Free PDF manuals!
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