SENECA Z-KEY-WIFI Gateway Module/Serial Device Server with WIFI Installation Guide

June 4, 2024
SENECA

SENECA Z-KEY-WIFI Gateway Module/Serial Device Server with WIFI

MODULE LAYOUT

SENECA Z-KEY-WIFI Gateway Module-Serial Device Server with WIFI-
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  • Dimensions: LxHxD 35 x 102.5 x 111;
  • Weight: 220 g;
  • Enclosure: PA6, Black

SIGNALS VIA LED ON FRONT PANEL

LED STATUS LED meaning
PWR Green ON The device is powered correctly
SD Red Flashing Accessing the microSD card
TX1 Red Flashing Data transmission on port #1 RS485
RX1 Red Flashing Data receipt on port #1 RS485
TX2 Red Flashing Data transmission on port #2 RS485/RS232
RX2 Red Flashing Data reception on port #2 RS485/RS232
ETH ACT Green Flashing Packet transmission on Ethernet port
ETH ACT Green ON No activity on Ethernet port
ETH LNK Yellow ON Ethernet connection present
ETH LNK Yellow Off No Ethernet connection
4 LED On Signal strength (0 = min. / 4 = max.)
AP On Access Point mode active
AP Flashing Access Point mode first configuration
ST On Station mode active

PRELIMINARY WARNINGS

  • The word WARNING preceded by the symbol indicates conditions or actions that put the user’s safety at risk.

  • The word ATTENTION preceded by the symbol indicates conditions or actions that might damage the instrument or the connected equipment. The warranty shall become null and void in the event of improper use or tampering with the module or devices supplied by the manufacturer as necessary for its correct operation, and if
    the instructions contained in this manual are not followed.

  • WARNING: The full content of this manual must be read before any operation. The module must only be used by qualified electricians. Specific documentation is available via QR-CODE shown on page 1.

  • The module must be repaired and damaged parts replaced by the Manufacturer. The product is sensitive to electrostatic discharges. Take appropriate measures during any operation.

  • Electrical and electronic waste disposal (applicable in the European Union and other countries with recycling). The symbol on the product or its packaging shows the product must be surrendered to a collection centre authorized to recycle electrical and electronic waste.

TECHNICAL SPECIFICATIONS

STANDARDS

| Safety: EN60950, EN62311

Radio equipment device: EN301489-1 V2.1.1, EN301489-17 V3.1.1, EN300328 V2.1.1

Additional notes: a 1 A delayed fuse must be installed near the module, in series with the power supply connection.

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INSULATION

|

ENVIRONMENTAL CONDITIONS

| T emperature :                       -25 – + 65 °C

Humidity :                              30%– 90% non condensing.

Altitude: __ Up to 2000 m above sea level

Storage temperature: -30 – + 85 °C

Protection rating: IP20 (Not evaluated by UL)

ASSEMBLY| IEC EN60715, 35mm DIN rail in vertical position.

CONNECTIONS

| 3-way removable screw terminals, pitch 5 mm Rear connector IDC10 for DIN bar 46277 RJ45 front connector

SMA antenna connector

front micro USB

microSD card slot

POWER SUPPLY| Voltage: 11 – 40 Vdc; 19 – 28 Vac 50 – 60 Hz Absorption: Max. 3,8W
WIFI| IEEE 801.11 b/g/n

Security WEP / WPA / WPA 2

COMMUNICATION PORTS

| RS242 or RS485 switchable on terminal 10 – 11 – 12 : Maximum baud rate 115 k, maximum RS232 cable length <3m, ModBus RTU master / modBus RTU slave protocol.
RS485 IDC10 rear connector : Maximum baud rate 115 k, ModBus RTU master / ModBus RTU slave protocol.
RJ45 front Ethernet connector : 100 Mbit/s, maximum distance 100 m
Micro SD : plug-in: lateral micro USB

ATTENTION
The device may only be powered by a power supply unit with a limited energy electric circuit max. 40Vdc / 28Vac Max output in accordance with CAN/CSA-C22.2 No. 61010-1-12 / UL Std. No. 61010-1 (3rd Edition) chapter 6.3.1/6.3.2 and 9.4 or class 2 according to CSA 223/UL 1310.

FACTORY IP ADDRESS

The default module IP address is static: 192.168.90.101

WEB SERVER

To access the maintenance Web Server with 192.168.90.101 factory IP address: Default user: admin, Default password: admin, http://192.168.90.101

SETTING THE DIP-SWITCHES

SETTINGS OF FACTORY PARAMETERS
This procedure returns the IP to the factory one (192.168.90.101) and the Web Server/FTP server access credentials to user: admin and password: admin.

  1. Turn the Z- KEY WIFI module off and set all eight SW1 DIP-switches ON.
  2. Turn on the Z-KEY WIFI module and wait 10 seconds.
      1. Turn the Z- KEY WIFI module off and set all eight SW1 DIP-switches OFF.
        KEY

        1| ON| |  |
        0| OFF|

RS232/RS485 SETTING: RS232 or RS485 configuration on terminals 10-11-12 (serial port 2)

SW2

1| ON| | RS232 ACTIVATION
0| OFF| |  |  | RS485 ACTIVATION

INSTALLATION REGULATIONS

The module has been designed for vertical installation on a DIN 46277 rail. For optimal operation and long life, adequate ventilation must be provided. Avoid positioning ducting or other objects that obstruct the ventilation slots. Avoid mounting modules over heat-generating equipment. Installation in the bottom part of the electrical panel is recommended.

Insertion in the DIN rail
As shown in figure:

  1. Insert the IDC10 rear connector of the module on a free slot of the DIN rail (the insertion is univocal since the connectors are polarized).
  2. To secure the module to the DIN rail, tighten the two hooks on the sides of the IDC10 rear connector.

ATTENTION
These are open-type devices and intended for installation in an end enclosure / panel offering mechanical protection and protection against spread of fire.

USB PORT

  • The module is designed to exchange data according to the modes defined by the MODBUS protocol. It has a micro USB connector on the front panel and can be configured using applications and/or software programs.
  • The USB serial port uses the following communication parameters: 115200,8,N,1
  • The USB communication port responds exactly like the serial ports, with the exception of the communication parameters.
  • For more information, visit www.seneca.it/products/z-key-wifi

SENECA Z-KEY-WIFI Gateway Module-Serial Device Server with WIFI-
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  • Check that the device in question is included in the list of products supported by the Easy Setup APP in the store.

ELECTRICAL CONNECTIONS

Power supply and Modbus interface are available using the Seneca DIN rail bus, via the IDC10 rear connector, or the Z-PC-DINAL-17.5 accessory.

ATTENTION
Use only copper or copper-clad aluminium or AL-CU or CU-AL conductors

SENECA Z-KEY-WIFI Gateway Module-Serial Device Server with WIFI-
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Back connector (IDC 10)
The illustration shows the meanings of the various IDC10 connector pins if signals are to be sent via them directly.

Z-PC-DINAL2-17.5 accessory use
If the Z-PC-DINAL2-17.5 accessory is used, signals can be sent via terminal boards. The illustration shows the meaning of the various terminals and DIP- switch position (found in all supports for the DIN rail listed in Accessories) for the termination of the CAN network (not used for the Modbus network). GNDSHLD:
Connection cable signal protection shield (recommended).

SENECA Z-KEY-WIFI Gateway Module-Serial Device Server with WIFI-
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Power supply

  • Terminals 2 and 3 can be used to provide the module with power supply as an alternative to the connection using the Z-PC-DINx bus.
  • The power supply voltage must remain in the range of either 19 and 40V Vdc (any polarity), or 19 and 28V Vac.
  • The upper limits must not be exceeded as this can seriously damage the module.
  • If the power supply source is not protected against overload, a safety fuse with a 1 A max permissible value must be installed in the power supply line.

Serial port 2: RS485 SW2 = OFF

  • Z- KEY WIFI has a serial port that can be set with the SW2 switch.
  • If switch SW2 is in the OFF position, the RS485 COM 2 port is available at terminals 10-11-12. The illustration shows how to complete connections.
  • N.B.: the indication of the RS485 connection polarity is not standardised and in some devices may be inverted.

Serial port 2: RS232 SW2 = ON

  • Z- KEY WIFI has a serial port that can be set with the SW2 switch.
  • If switch SW2 is in the ON position, the RS232 COM 2 port is available at terminals 10-11-12.
  • The illustration shows how to complete connections.
  • The RS232 interface is fully settable.

COMMUNICATION PORT IDENTIFICATION

  • RJ45 Ethernet port (on front)
    Z-KEY-wifi has an Ethernet 100 port with RJ45 connector on the module front.

  • Micro USB port
    Z-KEY-wifi has a USB connector that can be used as a configuration port via the Easy Setup software.

  • Micro SD card slot
    Z-KEY-WIFI has a micro SD card slot on the side of the case. To insert the SD card in the corresponding slot, make sure the metal contacts are facing right (as shown in the side figure). The SD card can be of any capacity.

SENECA Z-KEY-WIFI Gateway Module-Serial Device Server with WIFI-
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ACCESS POINT: FIRST CONFIGURATION

To activate the first configuration Access Point function, follow the following steps:

  1. Press the side button of the Z-KEY-WIFI;
  2. Keeping the button pressed, power the instrument;
  3. Release the button after 5 seconds.
    Through this procedure, the device switches to first configuration AP mode without password to enter the parameters of the WIFI. The AP led will flash.

OPERATION IN ACCESS POINT MODE

In this mode, a device can function as an Access Point and accept the connection of up to 6 station devices without the aid of an external Access Point.
This configuration can be activated from the web server.

OPERATION IN STATION MODE

In this mode, the device can connect to an existing Access Point. This function can be activated from the web server.

INSTRUMENT CONFIGURATION

  • Z-KEY-WIFI can be fully set up via integrated web server.
  • The product programming tools can be downloaded free of charge from www.seneca.it, in the Z- KEY-WIFI section.
  • To access the configuration, connect with a browser to the maintenance page at the IP address of the Z-KEY-WIFI, for example: http://192.168.90.101 and, when requested, enter the following credentials: Username: admin Password: admin. in the Z-KEY-WIFI section.
  • FOR FURTHER INFORMATION, REFER TO THE USER MANUAL available for download at www.seneca.it in the Z-KEY-WIFI section.

CONTACT INFORMATION

This document is the property of SENECA srl. Copies and reproduction are prohibited unless authorised. The content of this document corresponds to the described products and technologies. Stated data may be modified or supplemented for technical and/or sales purposes.

References

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