ORION MOTOR TECH PS01 Fuel Hose Nozzle Kit Instruction Manual

PS01 Fuel Hose Nozzle Kit
Instruction Manual Read Carefully Before Use
Keep for Future Reference

Safety Information

Warning!

• Use this product ONLY in accordance with these instructions and for its intended purpose of 5dispensing fuel from a compatible hose, connected to a pump or dispenser and its reservoir. Use 5this product only in full compliance with all applicable local and national laws and regulations, which may (e.g.) require additional protective equipment or certification to install this product5 and careful recording of its inspection and maintenance schedule.
• DO NOT allow children or those unfamiliar with this product to install, repair, or remove it. Do 5not adjust or use it while under the influence of alcohol, drugs, or any medication that negatively affects your judgment or reflexes. Keep children and bystanders away during installation, repair, or removal using the proper equipment required in your jurisdiction, typically including signs, traffic cones, and highly visible flags.
• Keep your work site clean and well lit. Cluttered and dark work areas invite accidents.
• For best results, keep the kit clean and dry. Remove any fluid, oil, or grease before and after work, particularly from the handle and fittings.
• ONLY use this product for gasoline, diesel, biodiesel, or kerosene.
• ALWAYS use personal protective equipment (PPE) suitable to your task. Always wear ANSI- approved eye and hand protection while installing, repairing, or removing this product. Nonslip footwear is also highly recommended. Other equipment such as ear, head, and body protection may also be necessary depending on your work and other equipment.
• FULLY eliminate any potential source of flames or sparks from the work area. Do not smoke or carry electronic devices during installation, inspection, repair, or removal of this product.
• DO NOT point the nozzle at anyone or at any part of the body.
• ALWAYS relieve pressure from the fue lsys tem, turn off and tag out the corresponding dispenser, and close the emergency impact valves located inside the base of dispenser prior to performing any maintenance activities.
• Maintain this product. Check for misalignment, binding, wear, or other damage before use. If any damage is detected, repair or replace the problematic components before further use. In a large shop, mark such tools DO NOT USE until they have been repaired. Only replace components with identical parts.

Specifications

Parts List

Installation

Locking Latch Removal (Optional)
If you want to remove the locking latch, ALWAYS remove it before installing the nozzle.

1. Use locking pliers hold the nozzle steady.
2. To prevent the rivet from rotating, move the latch to a locked position by pulling the trigger and latch against the locking plate.
3. Use a power drill with a ¼″ drill bit (not included) to drill off the riveted end of the latch. Push the latch rivet out of the latch. The latch clip, rivet, and leaf spring may be discarded. Do not remove the latch plate.

Nozzle Installation

1. Turn off the dispenser, close its emergency impact Valves, and relieve line pressure and standing fuel through your old nozzle’s spout into a gasoline approved container.

2. Remove your old nozzle.

3. Use specifically gasoline-approved pipe thread sealant on the male threads of the hose. Do not use generic teflon tape.
   If needed, install the provided fuel hose connector and tighten it approximately 1 or 2 turns past and tight but do not overtighten. If you want to keep the hose connector in a specific angle, use the hex wrench to fasten its bolt.

4. Screw the hose into the new nozzle and tighten by using a wrench on the hose nut only. Do not overtighten.

5.  Pressurize the system while you inspect for any leaks or loose connections. Tighten or repair accordingly.

Operation

1. Place the nozzle spout fully in the receiving tank or pipe, turn the pump on and pull the nozzle trigger to allow the fuel to flow. If the locking latch has not been removed, the trigger will automatically stay in place. The nozzle will automatically shut off the supply when the fuel level covers the small vent hole on the underside of the nozzle spout.
2. Release the trigger and remove the nozzle spout from your receiving tank.
3. Place the nozzle into its housing and turn off the pump if necessary.

Maintenance

• Always fully relieve pressure from the fuel system, turn off and tag out the corresponding4 dispenser, and close its emergency impact valves before performing any maintenance.
• Check the condition of this product before and after each use. Tighten, repair, or replace any loose, worn, or damaged components before further use.
• The exterior of this product can be cleaned with a soft, damp cloth. Do not use abrasive cleaners or caustic chemicals.
• If this product will not be used for an extended period, fully clear any fuel from its components, fully dry them, and then store in a cool, dry place away from direct sunlight and inaccessible to children.

Contact Us
Thank you for choosing our products! If you have any questions or comments, contact us at help@cs-supportpro.com and we’ll resolve your issue ASAP!
For a .pdf copy of the latest version of these instructions, use the appropriate app on your smartphone to scan the QR code to the right.

https://sp9c.com/q8k9V
OTP-PS01-00
OTP-PS02-00
OTP-PS03-00
Rev. 2 Dec. 2022

References

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