WHITE KNIGHT PSH030 Pulse Dampeners Owner’s Manual
- June 16, 2024
- WHITE KNIGHT
Table of Contents
- WHITE KNIGHT PSH030 Pulse Dampeners
- Product Information
- Product Usage Instructions
- Product Information
- Installation
- Control & Monitoring
- Assembly dimensions
- Ordering Instructions
- Pump Service
- Warranty
- Pump Solutions and Accessories
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
WHITE KNIGHT PSH030 Pulse Dampeners
Product Information
Specifications & Performance
Model | PSH030 | PSHSD030 |
---|---|---|
Max Flow Rate* | 22.8 lpm (6.02 gpm) | 26.4 lpm (6.97 gpm) |
Displacement Per Cycle* | 0.074 liters (0.019 gal) | 0.074 liters (0.019 gal) |
Cycles per min | 292 max | 300 max |
Air Connection | 1/4 in | 1/4 in |
Weight | 4.6 kg (10.05 lb) | 4.6 kg (10.05 lb) |
Suction Lift* | 1 m (3 ft) | Flooded suction |
Sound Pressure** | 74 dB(a) at 80 psi 50 CPM | 79.9 dB(a) at 80 psi max CPM |
Power** | 63.01 dB(a) at 80 psi 50 CPM | 69.9 dB(a) at 80 psi max CPM |
- May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM. ** Sound measured in accordance with ISO9614-2:1997. *** Dry-run capable PSHSD030 pumps require flooded suction and may have reduced warranty. Contact support for details.
Product Usage Instructions
Installation
- Before installing the White Knight PSH030 pump, ensure that the installation area is clean and free from any debris or obstructions.
- Determine the appropriate location for the pump, considering factors such as accessibility, ventilation, and proximity to the fluid source and discharge point.
- Ensure that the pump is securely mounted or positioned in a stable manner to prevent any movement during operation.
- Connect the air supply line to the designated air connection on the pump using a suitable connector or fitting.
- Connect the fluid inlet and outlet lines to their respective ports on the pump, ensuring proper alignment and tight connections.
- If applicable, ensure that the pump is properly grounded according to local electrical codes and regulations.
Control & Monitoring
- The White Knight PSH030 pump can be controlled and monitored using various methods, including manual operation, remote control, or through an automated system.
- To manually operate the pump, ensure that the air supply is connected and the pump is powered on.
- Adjust the air pressure to the desired level using the appropriate air regulator or control valve.
- The pump will start operating once the air pressure reaches the required level.
- To monitor the pump’s performance, check the flow rate, cycles per minute, and any applicable alarms or indicators on the pump or connected monitoring system.
Ordering Instructions
- When ordering a White Knight PSH030 pump, ensure that you provide the correct model number and any specific configuration requirements.
- Specify any additional accessories or options that you may require for your application.
- Provide the necessary shipping and billing information, including the desired delivery address and contact details.
- Confirm the order details, including quantities, pricing, and any applicable discounts or promotions.
- Proceed with the payment process according to the specified payment methods.
Pump Service
Rebuild Kits & Parts
- White Knight offers rebuild kits and parts for the PSH030 pump to ensure optimal performance and longevity.
- When servicing the pump, refer to the provided documentation or contact White Knight support for detailed instructions on replacing components.
- Use genuine White Knight parts and follow recommended procedures to maintain warranty coverage.
Return Pump for Service
- If your PSH030 pump requires service or repairs beyond regular maintenance, contact White Knight support to arrange for a return shipment.
- Follow the provided instructions for packaging and shipping the pump back to White Knight’s service center.
- Include all necessary information, such as a description of the issue, contact details, and any applicable warranty information.
Warranty & Accessories
- White Knight provides excellent warranties for their products to ensure customer satisfaction and peace of mind.
- Refer to the warranty documentation included with your PSH030 pump for specific details regarding coverage and duration.
- Contact White Knight support for any warranty-related inquiries or claims.
- Additionally, White Knight offers a range of accessories and optional components to enhance the functionality and performance of the PSH030 pump.
- Consult the product catalog or contact White Knight for more information on available accessories and their compatibility with your pump.
FAQ (Frequently Asked Questions)
-
Q: Can the PSHSD030 pump be used without flooded suction?
A: No, the PSHSD030 pump requires flooded suction for proper operation. Using it without flooded suction may result in reduced warranty coverage. Please contact support for further details. -
Q: How are the sound pressure levels measured?
A: The sound pressure levels of the PSH030 pump are measured in accordance with ISO9614-2:1997 standards. -
Q: What is the recommended installation level for the pump?
A: It is recommended to install the pump at a level less than 3 ft above the fluid source to ensure optimal suction lift performance. -
Q: Can the PSH030 pump be controlled remotely?
A: Yes, the PSH030 pump can be controlled remotely using suitable control systems or automation interfaces.
PSH030 Owner’s Manual
Dear valued customer,
- Thank you for purchasing a White Knight PSH030 pump.
- Our dedicated team designs products to meet your exacting specifications with a demonstrated commitment to quality that goes beyond mere words and fancy slogans.
- Our patented designs offer a variety of size and material options to meet stringent requirements of high-pressure chemical delivery systems, high-temperature re-circulation processes, chemical reclaim and bulk transport applications, slurry systems, and more. Our safe, reliable products offer superior performance, optimized efficiency, and simplified maintenance.
- White Knight is able to provide the highest quality fluid handling products through controlled, consistent in-house engineering and manufacturing. Through continued significant investments in engineering and manufacturing, we lead the industry with new technologies and products.
- White Knight has received numerous awards for innovation and manufacturing programs. We rigorously manage our quality assurance processes to ensure consistency and reliability. Our quality controls include strict cleanliness procedures and consistent manufacturing processes. For example, high-purity product assembly, testing, and packaging is performed in a Class 100 cleanroom.
- Please peruse this manual before installing your White Knight product. It details installation requirements and setup instructions, and provides additional information and accessories for enhanced functionality.
- Our team has gone to great lengths to ensure our products serve your needs and meet your requirements.
- Further, we provide the highest quality products at the best value, and we back them up with excellent warranties and world class support.
- Thank you for your confidence and trust in White Knight products.
- Sincerely,
- White Knight Fluid Handling
Product Information
Specifications & Performance
Model | PSH030 | PSHSD030 |
---|---|---|
**Max Flow Rate*** | 22.8 lpm (6.02 gpm) | 26.4 lpm (6.97 gpm) |
Displacement **Per Cycle*** | 0.074 liters (0.019 gal) | 0.074 liters |
(0.019 gal)
Cycles per min| 292 max| 300 max
Air Connection| 1/4 in| 1/4 in
Weight| 4.6 kg (10.05 lb)| 4.6 kg (10.05 lb)
**Suction Lift*| 1 m (3 ft)| Flooded suction
Sound| Pressure****| 74 dB(a) at 80 psi 50 CPM
79.9 dB(a) at 80 psi max CPM
Power**| 63.01 dB(a) at 80 psi 50 CPM
69.9 dB(a) at 80 psi max CPM
-
- May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM.
- ** Sound measured in accordance with ISO9614-2:1997.
- *** Dry-run capable PSHSD030 pumps require flooded suction and may have reduced warranty. Contact support for details.
Max Fluid Temperature | 145°C (293°F) |
---|---|
Environmental Temperature | min: 0°C (32°F) max: 50°C (122°F) |
Max Supply Air Pressure | 5.5 Bar (80 psi) |
Min Startup Air Pressure | 1.4 bar (20 psi) |
Fluid Path Materials | PTFE, PFA |
Non-Fluid Path Materials | PTFE, PFA, Ceramic |
Stroke Detection | Fiber optic with or without D10 sensor, or solid |
state pressure switch (NPN or PNP)
---|---
Leak Detection| Fiber optic with or without sensor, or conductivity
Electronic Control| CPC, CPT, or custom. Call for details.
PSH030 Performance
How to Read Charts
Draw a horizontal line at your discharge pressure and vertical line at desired
flow rate. At line intersect, estimate required air pressure, resultant cycle
rate and air consumption.
PSHSD030 Performance
Example
At 2 Bar (30 psi) discharge pressure and 70 psi air pressure, PSH030 pumps
provide 15 lpm (4 gpm) flow rate, cycle at ~220 CPM, and exhaust 10 SCFM of
air.
*Graph is for reference only. Performance was measured utilizing 1/2 in (3/8 in ID) air line and 1-1/4 in (1-1/8 in ID) liquid lines with 1 ft flooded suction. Performance may vary in your system.
Temperature Limits
Dimensions
Dimensions in [mm] in
Bill of Materials
Leak Detect
Part| Description
14600-XX-0009| LF0| 15 ft fiber optic cable with no amplifier
14600-XX-0010| LF1| 15 ft fiber optic cable with D10 amplifier
14600-XX-0011| LF2| 25 ft fiber optic cable with no amplifier
14600-XX-0012| LF3| 25 ft fiber optic cable with D10 amplifier
14600-XX-0031| LC0| 15 ft conductivity cable
14600-XX-0040| LC1| 25 ft conductivity cable
Stroke Detect with Fiber Optics
Part| Description
14700-XX-0017| SF0| 15 ft fiber optic cable with no amplifier
14700-XX-0018| SF1| 15 ft fiber optic cable with D10 amplifier
14700-XX-0019| SF2| 25 ft fiber optic cable
with no amplifier
14700-XX-0020| SF3| 25 ft fiber optic cable with D10 amplifier
Stroke Detect with Pressure Switch
14900-NP-0004| SP1| Single NPN Switch
14900-NP-0003| SP2| Dual NPN Switches
14900-NP-0001| SP4| Single PNP Switch
14900-NP-0002| SP5| Dual PNP Switches
PSH030 BILL OF MATERIALS
Item| Part| Description| Qnty
1| 1125-TE-0017| Pump Body| 1
2| 2127-TE-0017| Head, Right| 1
3| 2127-TE-0018| Head, Left| 1
4| 14300-MP-0013| Bellows, Assembly| 2
5| 5143-MP-0001| Seal, Shaft| 2
6| 5144-PF-0024| Shaft| 1
7| 6030-TE-0004| Elbow, Gripper, 1/4″ NPT x 1/4″| 2
8| 6030-TE-0001| Elbow, Gripper, 1/8″ NPT x 1/4″| 2
9| 6070-TE-0001| Female Gripper Nut, 1/4″| 4
10| 10071-PF-0009| Tubing, 1/4″| 2
11| 10071-PF-0008| Tubing, Thick Wall, 1/4″| 2
12| 4140-TE-0001| Top Check Plug| 2
13| 14200-NP-0006| Plate, Base, Assembly| 1
14| 4135-MP-0006| Seat, Check| 2
15| 4142-MP-0004| Cage, Check| 2
16| 4100-MP-0004| Ball, Check, 1/2″| 4
17| 10040-TE-0003| Plug, NPT, 1/4″| 4
18| 6080-KF-0001| Gripper, 1/4″| 8
19| 6080-TE-0001| Ferrule, 1/4″| 8
20| 3133-TE-0006| Seat, Head, Shift| 2
21| 10010-TE-0017| Screw, Mount, Shuttle| 2
22| 14400-TE-0009| Body, Shuttle, With Sleeve| 1
23| 6530-TE-0001| Shuttle End Cap| 2
24| 6560-CE-0001| Shuttle Spool| 1
25| 6150-TE-0010| Cap, Muffler| 2
26| 6070-TE-0004| Male Gripper Nut, 1/4″| 4
27| 10040-TE-0002| Plug, Npt, 1/8″| 3
28| 10020-TE-0004| Pin, Alignment, Shuttle| 2
29| 6140-FP-0003| Baffle| 6
30| 6140-PP-0003| Spacer, Baffle| 6
31| 10040-TE-0015| Plug, Vent, NPT, 1/8″| 2
32| 7400-TE-0001| Body, S-300®, 1/2″| 2
33| 7400-PF-0001| Insert, S-300®, 1/2″| 2
34| 7400-PF-0005| Nut, S-300®, 1/2″| 2
Installation
Precautions
-
Handling
Do NOT lift pump by shuttle valve assembly nor air tubing. -
Installation Orientation
PSH030 pumps must be installed in an upright position. The check valves are actuated by gravity and/or flow, and they will not seat if the pump is not upright. -
Timer Mode
PSH030 pumps require an end of stroke detection mechanism (pressure switch) to prevent over stroking in timer mode. Operating a PSH030 in timer mode without stroke detection will void the pump warranty. -
Required Air Flow (Shuttle Valve)
PSH030 pumps require 1/4 in minimum orifice with unrestricted air flow. -
Required Air Flow (Solenoid Valve)
PSH030 pumps require a 0.75 Cv solenoid. Using a reduced Cv will reduce flow rates. Using a valve with more than 20% greater Cv will change operating parameters, reduce pump life and void the warranty. -
Under Supply of Air
PSH030 pumps operate erratically or stall when air supply is insufficient. Ensure use of air supply pressures higher than averaged air consumption lines in performance charts. Air supply lines and fittings must meet minimal inner diameter requirements shown in the installation instructions. -
Air Supply Pressure
Operating PSH030 pumps ~35% below max air pressure may significantly extend pump life. PSH030 pumps require 20 psi minimum air pressure. Operation above 5.5 Bar (80 psi) may damage the pump and void the warranty. -
Suction Lift
PSH030 pumps have an initial suction lift capacity of 3 ft. For best results minimize suction lift. -
Liquid Inlet/Outlet Connections
PSH030 liquid ports are not NPT nor any other standard. Use of connectors other than those supplied by White Knight will damage the pump and void the warranty. -
Liquid Line Restriction
PSH030 pumps may be controlled by closing liquid outlet lines. However, restricting liquid supply lines increases wear and should be avoided. Do NOT pump against a closed liquid inlet. It will damage the pump and void the warranty. -
Running Dry
PSH030 pumps use the pumped liquid to lubricate their shafts. The pumps will cycle faster and wear more than normal when run dry, which may cause damage and loss of self-prime abilities. Standard models should not be run dry after start-up and are not warrantied under dry run conditions. Dry-run capable PSHSD030 models may run dry for short periods. Warranty of dry-run models is one-year. Extended warranties are available. -
Pulse Dampener with Shuttle Valve
Air supply pressure to PSH030 pumps should be at least ten psi higher than the liquid line pressure when using a pulsation dampener. Failure to do so may cause erratic operation. -
Cross Contamination
PSH030 pumps use porous material that may retain chemicals. Take precautions to avoid cross contamination.
Warnings
-
Pressurized Material
Pumps in use contain pressurized materials. Eliminate liquid and air pressure via shut off valves before pump is serviced or removed from the system. -
High Temperature
Heat may transfer to exterior surfaces when pumps operate with high temperature fluids. Avoid direct contact with the pump when high temperature fluids are present. -
Hazardous Chemical
Use appropriate personal protective equipment when handling pump. Reference Material Safety Data Sheet (MSDS) for information specific to your chemicals. -
Loud Noise
Pump exhaust air contributes to work area noise levels. Only operate pumps with approved muffler media, and use ear protection in noisy conditions.
Advantages
-
Head Pressure / Dead-Head
PSH030 pumps can be controlled by adjusting their liquid outlet pressures and can be installed with head pressures up to dead-head (e.g. equal liquid and air pressures) with no damage to the pump. -
Thermal Cycling
PSH030 pumps require no maintenance when operated within their performance range, even in thermal cycling applications.
Environment & System
-
Oversized Inlet Line
Pumps operate optimally with liquid inlet lines larger than the liquid outlet lines. This reduces strain on the bellows and may reduce pulsation in the pump outlet. -
Clean Supply Air (CDA)
PSH030 pumps require use of Class 2 air for particles and moisture per ISO 8573-1. Use 10 micron filter; maintain -40°C dew point. A point-of-use filter is recommended during first six months of operation in new fabs/systems due to high risks of debris that can damage pumps and void warranty. -
Flammable Solvents
PSH030 pumps are not constructed from conductive materials. System that pump flammable solvents should be properly grounded to avoid ignition by static charge. A River’s Edge test of isolative pumps with flammable liquids indicated that liquids must be grounded and other procedures should be followed. Copy of test available. -
Pumping Liquids Near Boiling Point
Minimizing suction lift reduces pulsation and the potential for boiling or outgassing of liquid in the inlet of the pump. Although reciprocating pumps can pull suction lift, pump performance and life increase when suction lift is minimized or eliminated. -
Abrasive Slurry
Pumping abrasive slurry may accelerate wear of components. PSH030 pumps are warrantied when used with slurry. However, normal wear is not covered by warranty. -
Environmental Temperature
PSH030 pumps are rated for 0°C (32°F) – 50°C (122°F) environmental temperatures. Do not freeze fluid in pump. Operation below 0°C may accelerate wear. Normal wear is not covered by warranty.
Installation Instructions
- Move lever to up position.
- Slide base plate forward or pump body backward.
- Lift pump off of base plate.
- Pull-back dismount is standard. See steps 4.1-4.3 for forward dismount. Screw base plate to surface with 3/8 in or 10 mm socket head cap screws into pre-drilled holes.
- Set pump on base knobs; slide it forward. Set lever to down position.
- Attach fittings to pump. Tighten to 20 inch-lbs.
- Attach tubes and fittings per manufacturer instructions. Use backer wrench to hold fitting in place at pump.
- Affix supply air via 1/4 in FNPT port on shuttle valve. Air line must be 3/16 in minimum orifice.
Push-Forward Dismount Configuration Setup
Replace step 5 with steps 4.1-4.3 to re-configure the base plate to push-
forward dismount configuration.
- Move knobs to opposite sides.
- Set pump on base knobs; slide it backward.
- Move lever down to locked position.
Install with Rigid Base Plate
*Requires push-forward dismount configuration (steps 4.1-4.3)
- Remove L bracket. Set lever in neutral (up) position.
- Slide pump forward; lift it off base plate.
- Fix base plate to work station. See step 4 above.
- Return pump to base plate.
- Move lock lever to down position. Reattach L bracket. Tighten to 12 in-lb.
Liquid Inlet/Outlet
Liquid ports are not NPT nor any other standard. Use of connectors other than
those supplied by White Knight will damage the pump.
Shuttle Service Instructions
Follow instructions below to inspect or service White Knight shuttle valves.
If a pump has stopped, ensure all recommendations in this manual are followed
and that there are no air supply issues (i.e. closed air valve, damaged
regulator, oil in air line, etc.).
Do not lubricate or oil any of the shuttle components. White Knight shuttle
valves do not require any lubrication.
-
Remove nuts on each air fitting on each pump head.
-
Unscrew both shuttle mounting bolts, and pull the shuttle from the pump.
-
Remove the airlines from both sides of the shuttle valve by unscrewing the air fittings.
-
Unscrew top shuttle end cap using the shuttle end cap tool. Part: 12100-PV-0083
-
Carefully remove ceramic spool from shuttle valve; it may break if dropped.
If the ceramic spool in your pump has a flat feature, it is critical that it is oriented towards the bottom of the pump when the shuttle valve is reassembled. -
Unscrew bottom end cap using the shuttle end cap tool.
-
Unscrew both 1/8 in NPT plugs that have an orifice in the center.
-
Remove muffler cap from left side using the muffler cap tool. Remove muffler media and note the order of the pieces.
Repeat this step for muffler cap and muffler media on the right side. -
Blow out shuttle valve with CDA or N2. Ensure no residue or debris is in any areas indicated above. Debris or residue in these areas may hinder pump performance.
-
Clean the ceramic spool with IPA, and dry it using CDA or N2.
-
Reassemble shuttle and reattach it to the pump by following the above steps in reverse.
If the spool in your pump has the flat feature, ensure it is oriented towards the bottom of the pump when the shuttle valve is reassembled.
Control & Monitoring
Programmable Control
White Knight CPT-1 controllers monitor and adjust run mode, flow rate, leak
detection and other pump operations. D10 Amplifier Electrical Hookups &
Dimensions
White Knight recommends Expert™ D10 amplifier for use with fiber optic stroke
and leak detection assemblies. Single Sensor Design
PSH030 pumps can use only a single fiber optic sensor at a time. The probe may
be installed in the “F” port on either side of the pump. White Knight offers
PFA, PFH, and PFU pumps for dual fiber optic use.
Fiber Optic Stroke Detection Installation
- Remove stroke detect probe from fiber optic assembly.
- Replace NPT plug in “F” port with stroke detect probe. Hand-tighten.
- Insert the fiber optic cable until it seats at the bottom of the probe.
- Lower ferrule and gripper until snug against probe and hand tighten female gripper nut.
- Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.
Fiber Optic Sensors
Fiber optic sensors melt if used at >130°C (266°F), resulting in leak or end
of stroke detection failure.
Calibrating D10 Amplifier for Stroke Detection
When calibrating the D10 Amplifier for stroke detection, the pump should be in
the same operating conditions it will be in during normal operation (i.e.
supply air pressure, back pressure, etc.). The Fiber Optic must be installed
as per the instructions in section 3.1. Upon completion of a successful
learning cycle, the D10 Amplifier will continuously learn and self-teach to
maintain the same cycle rate count readings.
Single Pressure Switch Stroke Detection Installation
- Remove plug from “F” port.
- Attach NPT gripper to “F” port.
- Attach elbow assembly to pressure switch. Loosen female gripper nuts, and insert air tube between them. Hand tighten gripper nuts.
After your device is connected, you must set the switch point. If operating above 60 psi air supply, the set point is 43 psi (0.296 MPa), otherwise it is 18 psi (0.124 MPa). Each system is unique so values may need to be adjusted to your specific application. As the exhaust system loads, it may be necessary to adjust the set point.
Dual Pressure Switch Stroke Detection Installation Perform all instructions to both sides of the pump.
- Attach T fittings to the “S” ports.
- Attach mufflers to the T fittings.
- Attach elbow assemblies to pressure switches.
- Loosen female gripper nuts on elbow assemblies and T fittings. Insert tubing and hand-tighten gripper nuts.
- Affix supply air via 1/4 in FNPT QEV ports on both sides. Air supply must be 1/4 in minimum orifice to source.
After your device is connected, you must set the switch point. If operating above 60 psi air supply, the set point is 43 psi (0.296 MPa), otherwise it is 18 psi (0.124 MPa). Each system is unique so values may need to be adjusted to your specific application. As the exhaust system loads, it may be necessary to adjust the set point.
Pressure Switch Stroke Detection Electrical Hookups
NPN PNP
Assembly dimensions
Mounting drawing with DP-10 Conductivity Leak Detection Installation
Leaks are identified if conductive fluid contacts a sensor. Sensor provides a
Sink (NPN) or Source (PNP) signal, depending on the wire setup. See the wiring
diagrams below.
Conductive leak detection does not qualify for use in explosion-proof
environments. Conductive fluid required. See below for elbow out
configuration.
- Remove leak adapter from assembly.
- Replace NPT plug in “L” port with probe. Hand Tighten. Attach cable to signal translator (e.g. PLC).
Fiber Optic Leak Detection Installation
D10 amplifier must be calibrated before attaching fiber optic probes to the
pump. Fiber optic sensors can melt if used at >130°C (266°F), causing leak
detect failure.
See below for elbow out configuration.
- Remove leak adapter and leak detect probe from fiber optic assembly.
- For straight out configuration replace NPT plug in “L” port with the probe. Hand-tighten.
- Insert the fiber optic cable until it contacts the bottom of the probe.
- Lower ferrule and gripper until snug against the probe. Hand tighten female gripper nut.
- Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.
Calibrating D10 Amplifier for Leak Detection
Step 3: Set Sensing Condition
Set condition to “leak detection” sensing while probe tip is submerged in
liquid. Then, remove the leak probe from liquid and reinserted into the “L”
port. Amplifier will now signal when moisture if detected on the probe tip.
Ordering Instructions
Contact support for revision level or copy exact code activation details. Configured part numbers are not Copy Exact Part Numbers. support@wkfluidhandling.com
Pump Service
Pumps fully rebuilt by White Knight, certified rebuilders, or technicians certified by White Knight receive full warranty renewal. Details below.
White Knight Rebuilds
- Request factory rebuilds by web form at: https://wkfluidhandling.com/support/rma/ . An RMA# will be provided after processing.
- *Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.
Certified Rebuilders
White Knight’s global network of certified rebuilders expedite rebuild turn-
around time and minimize shipping costs. Find certified rebuilders at:
https://wkfluidhandling.com/rebuilders/
Rebuild Pump as Certified Technician
White Knight offers trainings to certify technicians to rebuild pumps.
Technicians who pass the training are issued a two-year certification. During
the two years, parts in pumps rebuilt by the technician receive a full
warranty. See: https://wkfluidhandling.com/virtual-rebuilds/
Rebuild Kits & Parts
Rebuild kit for PSH030 is RBPSH030-1. Rebuild kit for PSHSD030 is RBPSHSD030-1
(labor not included). To request rebuilds by White Knight, use RBPSH030-5 or
RBPSHSD030-5, respectively (labor included).
Pump rebuilds require tool kit: 12200-XX-0022 (Legacy# PSH030-170)
Dry-run (SD) pumps use different shaft and shaft seals. Contact White Knight
for details. RBPSH030-1
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | 3133-TE-0006 | REPLACEABLE SEAT, SHIFT, UNIVERSAL | 2 |
2 | 4100-MP-0004 | CHECK BALL 1/2″ | 4 |
3 | 4135-MP-0006 | CHECK SEAT BOTTOM HI-FLOW 25L & 30L | 2 |
4 | 4142-MP-0004 | CHECK CAGE TOP HI-FLOW 25L & 30L | 2 |
5 | 5143-MP-0001 | SEAL, SHAFT, 30L | 2 |
6 | 5144-PF-0024 | SHAFT, SOLID, PFA, 30L | 1 |
7 | 6140-FP-0003 | BAFFLE POROUS POLY 25L & 30L | 6 |
8 | 14300-MP-0013 | 30L S- Series H & A Bellows Assembly | 2 |
9 | 6530-TE-0001 | SHUTTLE END CAP- 5GPM | 2 |
Return Pump for Service
Follow decontamination instructions when returning a pump for service.
DO NOT REMOVE PAGE FROM MANUAL.
Copy page from manual or download at
https://wkfluidhandling.com/support/rma/ .
Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA
SHIPMENT.
White Knight products are designed for use with caustic and otherwise
dangerous liquids. Handle every product as if it contains dangerous chemicals
whether or not it actually does.
- Only those with adequate safety training should attempt to handle used pumps.
- Wear adequate safety gear appropriate for chemicals that have been in the pump.
- Review relevant Material Safety Data Sheets (MSDS) before handling the pump.
- Review emergency numbers for use in event of an accident.
- Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and other safety devices used to detect, neutralize or minimize effects of chemicals described in appropriate MSDS documents.
Rinse with DI Water
Circulate DI water through pump for twenty minutes before disassembly and/or
double bagging for shipment. If pump is nonfunctional, force DI water from
inlet through outlet for 40 minutes before shipment preparations.
Remove Pump from Station:
- Disconnect liquid tubing connectors from front of pump (opposite shuttle valve).
- Plug NPT fittings with PTFE plug, Flare fittings with flare nose cover and cap, or other plug or cap as recommended by connector supplier.
- Disconnect air supply tubing from face of shuttle valve.
- Loosen mount screw from base plate. (Note: do not remove screw from base plate).
- Remove base plate using proper tool for the fastening devices (e.g. Allen wrench or screw driver). Note: Base plate may stay if needed for replacement pump to be used.
- Return all removed parts to the pump.
Return Pump to White Knight:
- Rinse pump with DI water as described above after removing it from its station.
- Drain remaining DI water from the pump inlet and outlet liquid tubing connectors.
- Plug liquid outlets as described in the Remove Pump from Station section above.
- Dry the pump, double bag it, and seal it in thick polyethylene bags.
- Return the pump to its original packaging.
- Include MSDS for the chemical that the pump was handling in the box with the pump.
- Obtain RMA number from White Knight and write it on the outside of the box.
- Ship to White Knight following all rules, regulations and laws regarding shipment of dangerous materials. Ship freight pre-paid. No collect shipments will be accepted. Unauthorized use of White Knight shipping accounts will result in the adding of freight to the bill in addition to a service charge.
Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be
complete with all components, including but not limited to base plate, mount
screws, tubing connectors, tubing connector caps, flare noses, shuttle valves,
mufflers, and tubing. Missing parts will be added to the pump and charged to
the customer.
DO NOT REMOVE PAGE FROM MANUAL.
Copy page from manual or download at
https://wkfluidhandling.com/support/rma/ .
Decontamination Certification
-
COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.
I, the undersigned employee of , certify that all decontamination and safety procedures described in Decontamination Instructions section have been followed for return of product below. -
RMA#:
(We cannot process returns without an RMA number.) -
Serial #:
(We cannot process returns without a product serial number.) -
Metal Exposure:
(Check all that apply. Write in other metals if necessary.) -
Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)
Shipping Information:
- Please indicate metal processes to which the product has been exposed by clearly and conspicuously labeling the outside of the return package with the metal.
- Products exposed to Metal Processes must be sent to the following address:
- White Knight Fluid Handling 187 East 670 South, Suite B Kamas, UT 84036
- Print Name:____
- Signature:___
- Date:__
- Products NOT exposed to Metal Processes must be sent to the following address:
- White Knight Fluid Handling 187 East 670 South, Suite C Kamas, UT 84036
Warranty
- White Knight follows strict manufacturing, assembly and testing procedures to ensure consistency and reliability.
- White Knight warrants PSH030 pumps and components are free from defects in materials and workmanship for two years from our shipment date or your installation date if provided within 90 days of shipment from our facility.
- Failures due to normal wear, misuse, abuse or unauthorized disassembly nullify this warranty.
- White Knight does not guarantee the suitability of products for specific applications. White Knight is not liable for any damage or expense resulting from use or misuse of its products in any application. Responsibility is limited solely to repair or replacement of defective products or components.
- Prior written, faxed or emailed approval must be obtained from White Knight before returning any product or component for warranty consideration. All determinations regarding cause of failure are made by White Knight, and all decisions regarding warranty fulfillment or nullification are made by White Knight.
- THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE. NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID HANDLING.
engineer approved™
Pump Solutions and Accessories
Ultra-Pure Closed-Loop Systems
Automatically maintain laminar flow or steady pressure with metal-free closed-
loop pump systems offering stable temperatures, dead-head and suction lift.
Control your high purity chemical processes and delivery systems. Simplify
process automation to save time, resources and reduce costs.
https://wkfluidhandling.com/closed-loop/
- ≤ 140 lpm (36 gpm) flow rates
- ≤ 7 Bar (100 psi) pressures
- ≤ 210°C (410°F) temperatures
- Maintain stable temperatures
- No metals, no corrosion
- No elastomer O-rings, no leaks
- No electric motors, no heat rise
Pulse Dampeners
In-line and pump-mounted pulse dampeners reduce pulsation in fluid systems to
improve flow control, increase batch yields, protect components, and minimize
maintenance and downtime for repairs. DBH030 dampeners fit 30 and 60 lpm
pumps. DBH060 dampeners fit 30, 60 and 140 lpm pumps. DBH140 dampeners fit 60
and 140 lpm pumps.
https://wkfluidhandling.com/dampeners/
Pressure Regulators
White Knight pressure regulators offer remote piloting capability to maintain
system pressure for high-purity chemical circulation loops and systems with
multiple tool drops or dispense points. They feature fully-swept PTFE/PFA flow
paths. A single back-pressure regulator equalizes upstream fluid pressure
across multiple discharge outlets. Forward-pressure regulators control
downstream pressure.
https://wkfluidhandling.com/pressure-regulators/
Back-pressure regulator
Forward-pressure regulator A single back-pressure regulator equalizes upstream fluid pressure for discharge outlets. Each forward-pressure regulator controls fluid pressure for a single discharge outlet.
Filter Housings
Two-chamber and four-chamber filter housings provide parallel or series (in-
line) operation. Their compact, non-metallic PTFE/PFA designs offer superior
containment and high-flow performance within a smaller footprint than
traditional housings. They fit many filter types, and enable filters to be
changed without disconnecting liquid lines. https://wkfluidhandling.com
/filter-housings/
Cycle-Rate Translator
The CPT enables pump replacements in existing tools. It operates a White
Knight pump at its optimal cycle rate and scales the operational cycle rate to
that expected by the tool. https://wkfluidhandling.com/cpt/
Catcher™ Pre-Filters
White Knight Catcher™ pre-filters protect pumps from wafer shards and other
harmful solids. They can be cleaned without disconnecting liquid lines.
https://wkfluidhandling.com/catchers/
White Knight Support
- 187 E. 670 S.
- Kamas, UT 84036
- Phone: 435.783.6040
- Toll Free: 888.796.2476
- Fax: 435.783.6128
- support@wkfluidhandling.com
- https://wkfluidhandling.com/support/
Copyright © 2023 White Knight Fluid Handling | A Graco company
P: 435.783.6040 |
support@wkfluidhandling.com |
https://wkfluidhandling.com
Version 2.2.3 | 5 Dec 2023 Subject to change without notice
Part No. 18200-LM-0011
References
- White Knight Fluid Handling | High Purity Chemical Solutions
- Closed-Loop Systems - White Knight Fluid Handling
- Cycle Rate Translators - White Knight Fluid Handling
- Filter Housings - White Knight Fluid Handling
- Pressure Regulators - White Knight Fluid Handling
- Certified Service Providers - White Knight Fluid Handling
- Support RMA - White Knight Fluid Handling
- Virtual Rebuilds - White Knight Fluid Handling
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>