dormakaba YD30S Single Sideload Lock Owner’s Manual

June 16, 2024
dormakaba

dormakaba YD30S Single Sideload Lock

Document Information

Contents and Purpose

This document describes installation, connection, operation, and maintenance of the lock SL30SGL. Read the document carefully and observe the instructions it contains. They contain important information for reliable installation and trouble-free operation.

Target Group

Target group of these instructions are

  • Installer
  • Service Technician

Installers and service technicians are skilled personnel who have the specialist knowledge required for instal-lation, commissioning, and maintenance.

Safety and Compliance

Safety Information

WARNINGS

  • Live parts inside.
  • The handling and installation of this device is recommended for a professional.
  • Use of an unsuitable power supply unit may cause product failure or injury.
  • Do not remove the cover plates or face plate.
  • Ensure installation does not expose sharp edges of the product to users.

UL REQUIREMENTS

  • If the unit is installed on a fire exit door the product installation shall be allowed only if accepted by a local AHJ authority having jurisdiction and comply with NFPA 101.
  • The unit is to be connected and controlled via a UL 294 or FWAX7 listed Access Control Unit.
  • That the unit shall be installed in accordance to NFPA 70 along with any additional requirements imposed by the local authority of jurisdiction.
  • Do not connect the unit to a receptacle controller by a switch.
  • If the unit is installed in conjunction with panic hardware the lock shall be installed in a manner to not impair panic device operations.
  • The unit shall be powered by a UL 294 or UL 2610 listed power supply with a Class 2 power limited output.
  • All factory tested grades were not evaluated by UL.
  • UL1034 rating only applies when product is installed in a mortised application.
  • UL10C rating only applies when product is installed in vertical position

Regulatory Compliance Information This product is in compliance with the CE Directives including Electomagnetic Compatibility (EMC) Directive, Restriction of the use of certain hazardous substances (RoHS) Directive, and Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) Regulation.This product is in compliance with the United Kingdom (UK) Legislation including the Electromagnetic Compatibility Regulation 2016, and the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012.CE and UKCA Declaration of Conformity is available at

EN14846:2008

1| 2| 3| 4| 5| 6| 7| 8| 9
3| Y| 9| **0*| /| G| 2| 1| 1**

*Grade 0 for classification 4 ‘Suitability for use on fire/smoke doors’ applies only to the prod-uct when used as a primary latching device for a fire/smoke door. The product is suitable for use on a fire/smoke door when installed as an auxiliary locking device alongside a primary latching device with appropriate test evidence.

This appliance is labelled in accordance with European Directive 2012/19/EU concerning used electrical and electronic appliances (waste electrical and electronic equipment – WEEE). The guideline determines the framework for the return and recycling of used appliances as applicable throughout the EU.
In Countries Outside the European Union and EEA (Norway, Iceland, and Liechtenstein): If you wish to dispose of this product please contact your local authorities and ask for the correct way of disposal. This product is in compliance with the Regulatory Complaince Mark (RCM) for Australia and New Zealand.

This product is regulated by the UL/CSA and bears UL/C-UL certification.

  • Certifications: UL294, UL1034, ULC-S533-15
  • UL File Number: BP7604, R22400
  • UL Catagories: CVXY, ALVY, FWAX7, GWXT

UL294

| Line Security Level I Standby Power Level I Attack Level I Endurance Level IV
---|---

UL1034

|

Static Strength: 1,500 lbf (6,673N) Dynamic Strength: 70 ft·lbf (95J) Endurance: 250,000 cycles

UL10C

|

For use in vertical orientation with any UL swinging type fire door frame rated up to and including 3 hours.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

  1. This device may not cause harmful interference.
  2. This device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential, commercial, or industrial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
Modifications: Any modifications made to this device that are not approved by the manufacturer may void the authority granted to the user by the FCC to operate this equipment.
Innovation, Science and Economic Development Canada ICES-003: CAN ICES-3(B)/NMB-3(B)

Product Information

Product Description

The SL30SGL is a motor driven low voltage electric lock designed to secure commercial and residential doors. The lock has been designed to address the two biggest issues in concealed electric locking today;

  1. The ability to ‘pull’ a door into alignment even if the door has not closed in a central position.
  2. The ability to release when requested even if there is excessive load on the door.

The bolt pin of the SL30SGL operates on a cam action which enables the bolt pin to pull a door into place. In practice as the door closes it may come to rest in a position that is not fully closed, especially if it closing against a door seal of some type. The SL30SGL senses when the door is within 8mm (5/16 inch) of being fully closed and activates the bolt pin. The bolt pin then rotates out and pulls the door from its resting position to the closed and sealed position. With the door secured and locked the SL30SGL can be given an unlock signal and it will instantly unlock. If the door is loaded (pre-load) when the unlock signal is given the SL30SGL will still unlock, even with loads in excess of 500kg on the door. Critically, the ability of the SL30SGL to instantly release with excessive pre-load on the door even occurs in the event of a power failure, providing the lock is configured as fail safe.

Additional features of the SL30SGL are;

  • Multi-voltage input (12 – 24VDC)
  • Very low current consumption
  • Door position and bolt position monitors
  • High physical strength
  • Fail-safe / Fail-secure on-site conversion with the re-positioning of a single switch

Package Contents

Technical Data

Materials

Bolt| Stainless Steel 17-4PH
Lock / Strike Plate| Stainless Steel 304
Mechanical
Bolt Extension| 13mm
Door Gap| max. 6mm (1/4 inch)
Misalignment Correction| max. 8mm (5/16 inch)
Cycle Life| 1,000,000 cycles
Holding Force| 10,000N (2,250 lbf) (factory tested only)
Side Load Release| 6,000N (1,350 lbf) (factory tested only)
Locking Time| 1.0 seconds (typical)
Unlocking Time| 0.3 seconds (typical)
Environmental
Operating Temperature| -10°C to +55°C
Electrical
Power Requirements| 12-24 VDC ±15%
Initial Power Up Time| 11 seconds
Initial Power Up Current| 750mA@12VDC, 400mA@24VDC
Standby Current| 40mA@12VDC, 25mA@24VDC
Signal Contacts| Bolt Position (NO)|

30VDC max., 100mA max.

Door Position (NO)
Compliance
CE, UKCA, UL, FCC, IC, RCM, RoHS 2

Product Dimensions

Lock Dimensions

The dimensions shown are approximate and subject to change without prior notice.

Strike Dimensions

The dimensions shown are approximate and subject to change without prior notice.

Housing Dimensions (Available Separately)

The dimensions shown are approximate and subject to change without prior notice.

Dress Plate Dimensions (Available Separately)

Fitting Tab Dimensions (Available Separately)

The dimensions shown are approximate and subject to change without prior notice.

Pre-Installation Assessment

Mounting Assessment

The first decision regarding installation is whether the SL30SGL will be mortised or surface mounted. Mortise installation ensures a discrete solution as the lock and strike plate can be embedded into the door leaf and frame, however in some instances this is not possible. Glass doors for example require surface mounting which is done with the aid of the SL30SGL housing and dress plate (available separately).

The lock and strike plate can be installed mortised (1), surface mounted (2), or a combination of the two (3). Regardless of the installation method it is vital that the lock face plate and strike plate are aligned vertically to each other and that the gap between them does not exceed 6mm (1/4 inch) when the door is closed. When the door is closed, the resting position of the door leaf can be misaligned up to 8mm (5/16 inch) from the door frame and the SL30SGL will pull the door into alignment with ease. This misalignment could be caused by an installed weather seal or natural distortions in the door assembly. The SL30SGL can be installed vertically or horizontally but is not designed to be mounted in a floor cavity firing upwards or in a wet environment. Must be installed vertically for UL10C applications.

Wiring Assessment

Before installation begins, consideration must be made for where to run the wires and decide on what feedback is required from the lock. There are a total of seven available connections; three are compulsory power/control connections whilst the remaining four provide optional door and bolt position feedback. These optional connections can be integrated into access control or alarm systems to provide full monitoring. The correct gauge of wire needs to be chosen as voltage drop across the power/control wires can limit the locks operation. For all the remaining connections, a lower gauge wire can be used as these are only signal wires. The following table shows the maximum distance that the wire runs can be between the power supply and the lock, assuming the power supply outputs 12VDC or 24VDC.

Conductor Cross Sectional Area Maximum Distance
#AWG (mm²)
24 0.20
22 0.33
20 0.52
18 0.82
16 1.31
14 2.08

Operating Mode Assessment

The SL30SGL can be set to one of two operating modes before installation, Fail Safe or Fail Secure. When the operating mode is set to Fail Safe, supply voltage is applied to the control input to lock the door, and the SL30SGL will unlock in the event of power loss. When the operating mode is set to Fail Secure, supply voltage is applied to the control input to unlock the door, and the SL30SGL will lock or remain locked in the event of power loss. The failure mode of the SL30SGL is factory set as Fail Safe. Before the lock is installed this can be changed to Fail Secure by repositioning the switch located at the end of the product.

Mounting

Mortise Installation (Solid Wood)

  1. Cutting the mortise
    Referring to the product dimension drawings, a mortise is cut into the door frame to fit the lock and a mortise is cut into the door leaf to fit the strike. Wooden doors and frames require full mortises with space made behind the lock body to accommodate the wire connections. It is crucial to ensure that the mortises in the door leaf and frame are aligned vertically and horizontally when the door is closed as this aligns the bolt pin to the strike opening and also the strike magnet to the locks internal door position sensor. Ensure that the final gap between the lock face plate and strike plate once it is installed will be no more than 6mm (1/4 inch).

  2. Wiring the lock
    A hole needs to be drilled in the back of the mortise to bring the wires out and a connection can be made to the supplied wire loom which in turn plugs into the lock. Refer to the Wiring section of this document for detailed instructions on wiring.

  3. Setting the operating mode
    Ensure the operating mode switch is positioned to the required state, Fail Safe or Fail Secure. Refer to the Operating Mode section of this document for detailed instructions on wiring.

  4. Fitting the lock and strike plate
    The lock can be slid back into the door frame mortise, ensuring that the wiring integrity is maintained, and then secured in place with the supplied 10G self-tapping screws. Please ensure the lock is the correct orientation as to pull the door into the door jamb. The strike is then placed into the door leaf mortise and the remaining 10G self-tapping screws are used to secure it in place. Ensure the strike is oriented so that the bolt hole aligns with the lock bolt.

Mortise Installation (Metal Extrusion)

  1. Cutting the mortise
    Referring to the product dimension drawings, a mortise is cut into the door frame to fit the lock and a mortise is cut into the door leaf to fit the strike. Metal doors and frames, being hollow, often only require a single rectangle cut-out to accommodate the lock face plate or strike plate. For these installations lock and strike can be installed flush using fitting tabs (available separately). It is crucial to ensure that the mortises in the door leaf and frame are aligned vertically and horizontally when the door is closed as this aligns the bolt pin to the strike opening and also the strike magnet to the locks internal door position sensor. Ensure that the final gap between the lock face plate and strike plate once it is installed will be no more than 6mm (1/4 inch).

  2. Wiring the lock
    Feed the wires out of the hollow chamber of the frame and a connection can be made to the supplied wire loom which in turn plugs into the lock. Refer to the Wiring section of this document for detailed instructions on wiring.

  3. Setting the operating mode
    Ensure the operating mode switch is positioned to the required state, Fail Safe or Fail Secure. Refer to the Operating Mode section of this document for detailed instructions on wiring.

  4. Fitting the lock and strike plate
    The lock can be placed into the door frame cutout, ensuring that the wiring integrity is maintained, and then secured in place with M5 machine screws (included with fitting tabs). Please ensure the lock is the correct orientation as to pull the door into the door jamb. The strike is then placed into the door leaf cutout and then M5 machine screws (included with fitting tabs) are used to secure it in place. Ensure the strike is oriented so that the bolt hole aligns with the lock bolt.

Surface Mounting Installation (Solid Wood)

  1. Preparing the mounting surface
    Install two 10Gx1” self-tapping screws (included with housing) in the mounting surface, as per the product dimension drawings they should be 125mm apart, 20mm from the surface edge.

  2. Preparing the housing
    An 8mm hole should be drilled through the housing wall at the position chosen by the installer for the wiring to enter. The wiring can be guided to the housing through surface mount conduit, or through a hole in the mounting surface material. Push a rubber grommet (included with housing) over the drilled hole to protect the wires from any sharp edges.

  3. Fitting the housing
    Position the keyhole cutouts of the housing over the screw heads and slide into position flush with the surface edge, and then tighten screws in place to secure the housing.

  4. Wiring the lock
    Feed the wires through the 8mm hole in the housing and a connection can be made to the supplied wire loom which in turn plugs into the lock. Refer to the Wiring section of this document for detailed instructions on wiring.

  5. Setting the operating mode
    Ensure the operating mode switch is positioned to the required state, Fail Safe or Fail Secure. Refer to the Operating Mode section of this document for detailed instructions on wiring.

  6. Fitting the lock
    The lock is then placed into the housing, ensuring that the wiring integrity is maintained, and then secured in place with M5 machine screws (included with housing). Please ensure the lock is the correct orientation as to pull the door into the door jamb.

Surface Mounting Installation (Glass)

  1. Fitting the housing
    Clean the glass surface with isopropyl alcohol and peel the protective layer from the double sided tape of the housing. Position the housing flush with the edge of the glass, and press down to adhere tape to surface.

  2. Fitting the dress plate
    Clean the glass surface with isopropyl alcohol and peel the protective layer from the double sided tape of the dress plate. Position the dress plate flush with the edge of the glass and centered on the housing location, and press down to adhere tape to surface.

  3. Fitting the strike plate
    The strike is then placed into the housing and then secured in place with M5 machine screws (included with housing). Ensure the strike is oriented so that the bolt hole aligns with the lock bolt.

Wiring

Wiring Guide

The SL30SGL is supplied with a 7-way wire loom that plugs directly into the lock. The wires are colour coded as per table below, with the power and control wires being essential connections and the four monitor connections being optional.

Wire Colour Meaning Description
RED Power Supply (12 – 24VDC) Positive connection to DC power supply,

+
BLACK| Negative connection to DC power supply, “
BLUE| Control| Switched positive control input
VIOLET| Bolt Position Monitor| Normally open contact (NO), closed when the bolt pin is extended (optional)
VIOLET
WHITE|

Door Position Monitor

| Normally open contact (NO), closed when the strike is aligned with the lock (optional)
WHITE

Fail Safe Connection

When in Fail Safe configuration, applying positive voltage to the control wire triggers the SL30SGL to lock (active-high locking signal). In the event of a power cut, the SL30SGL will unlock.

Fail Secure Connection

When in Fail Secure configuration, applying positive voltage to the control wire triggers the SL30SGL to unlock (active-low locking signal). In the event of a power cut, the SL30SGL will remain locked.

Operating Mode

Fail Safe Operation

Assume the lock is installed, wired, and set to fail safe. The door is open and the positive supply voltage is applied to the BLUE wire. As the door closes the SL30SGL senses the door approaching and activates the bolt pin to pull the door into alignment. The Bolt Position and Door Position monitors will have changed to closed contact state as the door is closed and secured. To unlock the door, the voltage is removed from the BLUE wire. The SL30SGL will immediately release and will do so even when significant load is being applied to the door. With the door now open the Bolt Position and Door Position monitors change to open contact state. The SL30SGL will remain unlocked as long as the door is open but will instantly re-lock when voltage is applied to the BLUE wire and the door is closed. In the event of a power failure, the SL30SGL unlocks.

Fail Secure Operation

Assume the lock is installed, wired, and set to fail secure. The door is open and the positive supply voltage is removed from the BLUE wire. As the door closes the SL30SGL senses the door approaching and activates the bolt pin to pull the door into alignment. The Bolt Position and Door Position monitors will have changed to closed contact state as the door is closed and secured. To unlock the door, the voltage is applied to the BLUE wire. The SL30SGL will immediately release and will do so even when significant load is being applied to the door. With the door now open the Bolt Position and Door Position monitors change to open contact state. The SL30SGL will remain unlocked as long as the door is open but will instantly re-lock when voltage is removed from the BLUE wire and the door is closed. In the event of a power failure, the SL30SGL will lock, or remain locked, if the door is closed.

Maintenance

Maintenance and Cleaning

The lock has been factory lubricated for life and is maintenance free. The use of other lubricants is not permitted and will void the warranty. This lock contains electromechanical and electronic components that are subject to wear and tear depending on use and on-site installation conditions. The manufacturer has no influence on these factors. As a result of this wear, the lock may fail at the end of its normal service life.

Interval Activity
As needed: Using a dry cloth, polish the face plate and strike plate. Note:

Look for traces of dirt and wear (dust, escaping lubri- cant).
Periodically, depending on frequency of use (to be determined by the operator):| Check for:

•         Tight fit

•         Smooth running

•         Noise during operation

•         Play of the latch

•         Contamination

•         Escaping lubricant

•         Moisture

If there are unusual noises, noticeable play, escaping lubricant or similar; replace the lock.

End of Service Life

The capacitors of the lock are required to provide the fail safe and fail secure operation when power is lost. If a capacitor is compromised, it must be detected to ensure the failure operation can occur while the lock is still being supplied power as it will no longer occur after power is lost. The lock undergoes daily health checks on the capacitors. If a capacitor is found to be compromised the failure operation will occur, based on the position of the failure mode switch. Once this occurs, the lock will no longer operate. This operation will not work if the lock is wired using only two wires.

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We are committed to fostering a sustainable development along our entire value chain in line with our economic, environmental and social responsibilities toward current and future generations.

More Info

dormakaba USA 6161 E. 75th Street Indianapolis, IN 46250

dormakaba Canada 7301 Decarie Blvd Montreal QC H4P 2G7

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