Weller Zero Smog TL Solder Fume Extractor Instruction Manual

June 16, 2024
Weller

Weller Zero Smog TL Solder Fume Extractor

Specifications

  • Model : Zero Smog TL
  • Product Code : FT910000033
  • Part Number : T0058768765
  • Filter Type : F7 H13
  • Maximum Airflow : 2 m3/h

Product Usage Instructions

Included in Delivery

The following items are included in the delivery:

  • Zero Smog TL unit
  • Accessories

Safety Information

Before using the Zero Smog TL, please read the safety information provided in the user manual.

Installation

  1. Place the Zero Smog TL unit on a stable and flat surface.
  2. Connect the power cord to a grounded power outlet.
  3. Ensure that the filter is properly installed in the unit.

Starting Up the Device

  1. Press the ON button to start the device.
  2. Adjust the airflow using the control buttons.

Filter Maintenance

To maintain the performance of the Zero Smog TL, regular filter maintenance is required:

  1. Check the pre-filter and main filter regularly for any buildup or clogging.
  2. If necessary, clean or replace the filters according to the user manual instructions.

Warranty

The Zero Smog TL comes with a warranty. Please refer to the user manual for details on the warranty terms and conditions.

FAQ

Q: What is the maximum airflow of the Zero Smog TL?

A : The maximum airflow of the Zero Smog TL is 2 m3/h.

Q: How often should I clean or replace the filters?

A : The pre-filter and main filter should be checked regularly for any buildup or clogging. Clean or replace the filters as needed, following the instructions in the user manual.

Translation of the original instructions

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig9

Included in delivery

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig1

Accessory

Safety information | Specified Conditions Of Use | User groups | Care and maintenance | Warranty | Technical Data | Symbols | Original declaration of conformity

Starting up the device

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig3Weller-Zero-Smog-TL-Solder-
Fume-Extractor-fig3

Operation

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig4

Operating time filter display

Reset filter time

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig17

Extraction capacity filter display

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig7

Change the prefilter

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig8

Change the main filter

Check the prefilter and the main filter

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig10

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device.
Keep these instructions in a place that is accessible to all users.

Safety information

This appliance can be used by children aged from 8 years and above and persons with reduced  physical, sensory or mental capabilitiesor lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe  way and understand the hazards involved.Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Electrical shock

WARNING

If the device is faulty, active electrical conductorsmay be bare or the PE conductor may not be functional.

  •  Repairs must always be referred to a Weller-trained specialist.
  •  ‚If the electrical tool‘‘s power supply cord is damaged, this must be replaced with a specially prefabricated power supply cord available through the customer service organisation.‘

WARNING

Danger of injury

The device or parts of the device may fall off during transportation.

WARNING Danger of asphyxiation, Danger of poisoning Improper installation can result in above-normal workplace concentrations

  • Measure the workplace concentration upon completion of installation work

  • Inappropriate maintenance cycles for gas mediamay result in above-normal workplace concentrations

  • Specify maintenance cycle Above-normal contamination levels in the ambient air during cleaning work on the pipe system/extraction area

  • If suction capacity is impaired by build-up within the pipe system, replace the contaminated parts A saturated activated carbon filter will not be able to capture harmful substances. The harmful substances will be released back into the environment unfiltered.

  • Observe the recommended filter replacement intervals.
    High concentrations of harmful gases can lead to overheating of the activated carbon and possibly trigger spontaneous combustion of the filter.

  • Run the unit on clean air for several minutes before switching off.

Specified Conditions Of Use

This filtration system is suitable for the extraction and filtration of particles and gases, depending on the filter medium used.
This device may only be used at room temperature and indoors.
The unit is designed for use as a surface extractionunit and is not suitable for extracting fumes directly from the soldering gun. Soldering or welding enamelled wire

  • For soldering and welding enamelled wire, use the standard prefilter F7. Extraction of adhesive vapours
  • Use a broadband gas filter (without a suspended matter filter) for the extraction of adhesive vapours.

WARNING Danger of asphyxiation, Danger of poisoning

Improper use may result in respiratory problems, asphyxiation, poisoning or cancer

  • Particles and gases which are unsuitable for the filtermedium in use may not be extracted.
  • Liquids and flammable gases may not be extracted
  • Never use the device without a filter or with a full filter.
  • Never use the device without the fan cover

WARNING Fire and explosion hazard!

  • The unit is not permitted to be used for the extraction of inflammable gases.
  • The unit must not be exposed to temperatures above  50°C, naked flame or condensed solvents.The organisation operating the unit is responsible for the observance of the legal limits for noxious substances at the place of work.

The filtration system may only be put into operation if it is in perfect working order. Intended use of the soldering station/ desoldering station also includes the requirement that you

  • adhere to these instructions,
  • observe all other accompanying documents,
  • comply with national accident prevention guidelines applicable at the place of use.. The manufacturer will not be liable for unauthorised modifications to the device.

User groups

Weller-Zero-Smog-TL-Solder-Fume-Extractor-fig18

Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained experts.

Operation

Notice

The unit may emit dust from the main filter after transportation. Make sure that the unit is put into service in a suitable room. CAUTION A high noxious gas concentration will cause the activated charcoal to heat up. To avoid overheating, the unit should be run without noxious gases for several minutes before switching off. Put the tool into operation as described in the chapter „Placing into operation“. Please adhere to the operating instructions of the connected devices.

Check to see if the mains voltage matches the ratings on the nameplate.

Make sure the machine is switched off before plugging in. Optimal gas filtration is achieved as follows:

Temperature of process air in gas filter < 38 °C Relative humidity < 60 % Gas molecules > 30 g/mol (better filtration results are achieved with larger molecules) Boiling point of the gas molecules > 0 °C

Care and maintenance

WARNING

Before doing any work on the machine, pull the plug out of the socket.

The unit must not be altered or modified in any way! Repairs must always be referred to a Weller-trained specialist.
Use original replacement parts only.

Filter change

To ensure that the filtration system functions properly, the compact filter must be replaced as follows

Notice

Different fluxes and flux constituents and the amount of and size of dust particles in the extracted air will signifi  cantly effect the filters working life. Submicron particlesin the extracted air increase when soldering or welding to varnish insulated wire.

The suspended matter filter and the broadband gas  filter are complementary to one another and can bereplaced together as a compact filter. The compact filter must be changed once a year in order to ensure it is fully functional. The fine dust filter (filter mat) is the preliminary stage of the compact filter and therefore must be replaced more frequently.
It is strongly recommended that the compact filter bereplaced after no more than 10 fine dust filter changes. An alarm sounds and the yellow warning light flashes: Recommended service life of filter has expired. (see Operating time filter display/Extraction capacity
filter display)An alarm sounds and the red warning light is lit continuously: Extraction capacity is too low. Switch off the filter unit. Check the nozzles, tubes and extractor arms, and clean them if necessary. If the alarm

sounds again the next time the unit is turned on, the filter must be changed. If no action is taken, the filter unit will cut out after five minutes in order to avoid overheating. When changing the main filter the filtration time can be reset as follows:
Keep the UP/DOWN buttons pressed and, at the sametime, turn on the switch until an audible signal sounds. Release the buttons, wait 5s and turn the unit off. Wait another 5s and turn the unit on. Filtration time is now reset.

Cleaning

To ensure that the unit functions properly, the nozzle, extractor arm and connecting hose must be cleaned on a regular basis

Error messages and error clearance

Message/symptom Possible cause Remedial measures
Extraction power missing
Filter is dirty
Unit is not running

down. Switch

on again after approx. 3 hours.

„| Device does not work| „| Fuse is blown| „ Please contact our Customer Service: technical-service@weller-tools.com
„| Unit is not properly connected| „ Check the electrical connections
„| Sub-micron paricle becoming dirty to quickly| „| Pre-filter has not been used| „ Use a pre-filter Fit an F7 filter Use a preliminary seperator if the proportion of solid matter is high.

Technical Data

Solder fume extraction Zero Smog TL
Dimensions L x W x H mm inch

13.19 x 12.9 x 17.52

Weight| kg| 9
Mains supply voltage| (V/Hz)| 230 / 50 (FT91013699)

120 / 60 (ZEROSMOGTL)

Power consumption| (V/W)| 230/110

120/110

Operating sound level from 1 m distance| db(A)| 53
Maximum vacuum| (Pa/V)| 3000
Maximum quantity supplied| (m³/h)| 190
Gas filter| l| 2,5
Pre filter| Filter F7 collects 40-60% fine dust > 1 mm.
Combined filter| Combined H13 high efficiency submicron filter (99.95 % particle sepa- ration upto 0.12 μm)

in combination with an activated carbon filter

Symbols

www.weller-tools.com/registration

GERMANY

  • Weller Tools GmbH Carl-Benz-Straße 2 74354 Besigheim
  • Tel : +49 (0) 7143 580-0
  • THE NETHERLANDS Apex Tool Group B. V. Phileas Foggstraat 16 7821 AK Emmen
  • Tel : +31 (0) 591 66 75 00

USA

  • Apex Tool Group, LLC. Weller Professional Tools Division 1000 Lufkin Road Apex, NC 27539
  • Tel : +866-498-0484

CHINA

  • Apex Tool Group Room 302A, NO 177 Bibo Road Shanghai, 201202
  • Tel : +86 (21) 60880288

GREAT BRITAIN

  • Apex Tool Group UK Ltd Registered in England,
  • Company Number 14127816
  • Registered Office: C/O TMF Group 13th Floor, One Angel Court, London, EC2R 7HJ, United Kingdom
  • Tel : +44 740 8836 404
  • info@weller-tools.com
  • www.weller-tools.com

© 2023, Apex Tool Group, LLC. Weller is a registered Trademark and registered Design of Apex Tool Group, LLC.

References

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