Weller Zero Smog TL Solder Fume Extractor Instruction Manual
- June 16, 2024
- Weller
Table of Contents
- Weller Zero Smog TL Solder Fume Extractor
- Product Usage Instructions
- Included in delivery
- Starting up the device
- Operation
- Operating time filter display
- Reset filter time
- Extraction capacity filter display
- Change the prefilter
- Change the main filter
- Care and maintenance
- Filter change
- Technical Data
- Symbols
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Weller Zero Smog TL Solder Fume Extractor
Specifications
- Model : Zero Smog TL
- Product Code : FT910000033
- Part Number : T0058768765
- Filter Type : F7 H13
- Maximum Airflow : 2 m3/h
Product Usage Instructions
Included in Delivery
The following items are included in the delivery:
- Zero Smog TL unit
- Accessories
Safety Information
Before using the Zero Smog TL, please read the safety information provided in the user manual.
Installation
- Place the Zero Smog TL unit on a stable and flat surface.
- Connect the power cord to a grounded power outlet.
- Ensure that the filter is properly installed in the unit.
Starting Up the Device
- Press the ON button to start the device.
- Adjust the airflow using the control buttons.
Filter Maintenance
To maintain the performance of the Zero Smog TL, regular filter maintenance is required:
- Check the pre-filter and main filter regularly for any buildup or clogging.
- If necessary, clean or replace the filters according to the user manual instructions.
Warranty
The Zero Smog TL comes with a warranty. Please refer to the user manual for details on the warranty terms and conditions.
FAQ
Q: What is the maximum airflow of the Zero Smog TL?
A : The maximum airflow of the Zero Smog TL is 2 m3/h.
Q: How often should I clean or replace the filters?
A : The pre-filter and main filter should be checked regularly for any buildup or clogging. Clean or replace the filters as needed, following the instructions in the user manual.
Translation of the original instructions
Included in delivery
Accessory
Safety information | Specified Conditions Of Use | User groups | Care and maintenance | Warranty | Technical Data | Symbols | Original declaration of conformity
Starting up the device
Operation
Operating time filter display
Reset filter time
Extraction capacity filter display
Change the prefilter
Change the main filter
Check the prefilter and the main filter
Read these instructions and the accompanying safety information carefully
before starting up the device and starting work with the device.
Keep these instructions in a place that is accessible to all users.
Safety information
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilitiesor lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Electrical shock
WARNING
If the device is faulty, active electrical conductorsmay be bare or the PE conductor may not be functional.
- Repairs must always be referred to a Weller-trained specialist.
- ‚If the electrical tool‘‘s power supply cord is damaged, this must be replaced with a specially prefabricated power supply cord available through the customer service organisation.‘
WARNING
Danger of injury
The device or parts of the device may fall off during transportation.
WARNING Danger of asphyxiation, Danger of poisoning Improper installation can result in above-normal workplace concentrations
-
Measure the workplace concentration upon completion of installation work
-
Inappropriate maintenance cycles for gas mediamay result in above-normal workplace concentrations
-
Specify maintenance cycle Above-normal contamination levels in the ambient air during cleaning work on the pipe system/extraction area
-
If suction capacity is impaired by build-up within the pipe system, replace the contaminated parts A saturated activated carbon filter will not be able to capture harmful substances. The harmful substances will be released back into the environment unfiltered.
-
Observe the recommended filter replacement intervals.
High concentrations of harmful gases can lead to overheating of the activated carbon and possibly trigger spontaneous combustion of the filter. -
Run the unit on clean air for several minutes before switching off.
Specified Conditions Of Use
This filtration system is suitable for the extraction and filtration of
particles and gases, depending on the filter medium used.
This device may only be used at room temperature and indoors.
The unit is designed for use as a surface extractionunit and is not suitable
for extracting fumes directly from the soldering gun. Soldering or welding
enamelled wire
- For soldering and welding enamelled wire, use the standard prefilter F7. Extraction of adhesive vapours
- Use a broadband gas filter (without a suspended matter filter) for the extraction of adhesive vapours.
WARNING Danger of asphyxiation, Danger of poisoning
Improper use may result in respiratory problems, asphyxiation, poisoning or cancer
- Particles and gases which are unsuitable for the filtermedium in use may not be extracted.
- Liquids and flammable gases may not be extracted
- Never use the device without a filter or with a full filter.
- Never use the device without the fan cover
WARNING Fire and explosion hazard!
- The unit is not permitted to be used for the extraction of inflammable gases.
- The unit must not be exposed to temperatures above 50°C, naked flame or condensed solvents.The organisation operating the unit is responsible for the observance of the legal limits for noxious substances at the place of work.
The filtration system may only be put into operation if it is in perfect working order. Intended use of the soldering station/ desoldering station also includes the requirement that you
- adhere to these instructions,
- observe all other accompanying documents,
- comply with national accident prevention guidelines applicable at the place of use.. The manufacturer will not be liable for unauthorised modifications to the device.
User groups
Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained experts.
Operation
Notice
The unit may emit dust from the main filter after transportation. Make sure that the unit is put into service in a suitable room. CAUTION A high noxious gas concentration will cause the activated charcoal to heat up. To avoid overheating, the unit should be run without noxious gases for several minutes before switching off. Put the tool into operation as described in the chapter „Placing into operation“. Please adhere to the operating instructions of the connected devices.
Check to see if the mains voltage matches the ratings on the nameplate.
Make sure the machine is switched off before plugging in. Optimal gas filtration is achieved as follows:
Temperature of process air in gas filter < 38 °C Relative humidity < 60 % Gas molecules > 30 g/mol (better filtration results are achieved with larger molecules) Boiling point of the gas molecules > 0 °C
Care and maintenance
WARNING
Before doing any work on the machine, pull the plug out of the socket.
The unit must not be altered or modified in any way! Repairs must always be
referred to a Weller-trained specialist.
Use original replacement parts only.
Filter change
To ensure that the filtration system functions properly, the compact filter must be replaced as follows
Notice
Different fluxes and flux constituents and the amount of and size of dust particles in the extracted air will signifi cantly effect the filters working life. Submicron particlesin the extracted air increase when soldering or welding to varnish insulated wire.
The suspended matter filter and the broadband gas filter are complementary to
one another and can bereplaced together as a compact filter. The compact
filter must be changed once a year in order to ensure it is fully functional.
The fine dust filter (filter mat) is the preliminary stage of the compact
filter and therefore must be replaced more frequently.
It is strongly recommended that the compact filter bereplaced after no more
than 10 fine dust filter changes. An alarm sounds and the yellow warning light
flashes: Recommended service life of filter has expired. (see Operating time
filter display/Extraction capacity
filter display)An alarm sounds and the red warning light is lit continuously:
Extraction capacity is too low. Switch off the filter unit. Check the nozzles,
tubes and extractor arms, and clean them if necessary. If the alarm
sounds again the next time the unit is turned on, the filter must be changed.
If no action is taken, the filter unit will cut out after five minutes in
order to avoid overheating. When changing the main filter the filtration time
can be reset as follows:
Keep the UP/DOWN buttons pressed and, at the sametime, turn on the switch
until an audible signal sounds. Release the buttons, wait 5s and turn the unit
off. Wait another 5s and turn the unit on. Filtration time is now reset.
Cleaning
To ensure that the unit functions properly, the nozzle, extractor arm and connecting hose must be cleaned on a regular basis
Error messages and error clearance
Message/symptom | Possible cause | Remedial measures |
---|---|---|
„ | Extraction power missing | „ |
„ | Filter is dirty | „ |
„ | Unit is not running | „ |
down. Switch
on again after approx. 3 hours.
„| Device does not work| „| Fuse is blown| „ Please contact our Customer
Service: technical-service@weller-tools.com
„| Unit is not properly connected| „ Check the electrical connections
„| Sub-micron paricle becoming dirty to quickly| „| Pre-filter has not been
used| „ Use a pre-filter Fit an F7 filter Use a preliminary seperator if the
proportion of solid matter is high.
Technical Data
Solder fume extraction | Zero Smog TL |
---|---|
Dimensions L x W x H | mm inch |
13.19 x 12.9 x 17.52
Weight| kg| 9
Mains supply voltage| (V/Hz)| 230 / 50 (FT91013699)
120 / 60 (ZEROSMOGTL)
Power consumption| (V/W)| 230/110
120/110
Operating sound level from 1 m distance| db(A)| 53
Maximum vacuum| (Pa/V)| 3000
Maximum quantity supplied| (m³/h)| 190
Gas filter| l| 2,5
Pre filter| Filter F7 collects 40-60% fine dust > 1 mm.
Combined filter| Combined H13 high efficiency submicron filter (99.95 %
particle sepa- ration upto 0.12 μm)
in combination with an activated carbon filter
Symbols
www.weller-tools.com/registration
GERMANY
- Weller Tools GmbH Carl-Benz-Straße 2 74354 Besigheim
- Tel : +49 (0) 7143 580-0
- THE NETHERLANDS Apex Tool Group B. V. Phileas Foggstraat 16 7821 AK Emmen
- Tel : +31 (0) 591 66 75 00
USA
- Apex Tool Group, LLC. Weller Professional Tools Division 1000 Lufkin Road Apex, NC 27539
- Tel : +866-498-0484
CHINA
- Apex Tool Group Room 302A, NO 177 Bibo Road Shanghai, 201202
- Tel : +86 (21) 60880288
GREAT BRITAIN
- Apex Tool Group UK Ltd Registered in England,
- Company Number 14127816
- Registered Office: C/O TMF Group 13th Floor, One Angel Court, London, EC2R 7HJ, United Kingdom
- Tel : +44 740 8836 404
- info@weller-tools.com
- www.weller-tools.com
© 2023, Apex Tool Group, LLC. Weller is a registered Trademark and registered Design of Apex Tool Group, LLC.
References
- tools.com | Buy Power Tools and Automotive Parts online
- Homepage | Weller Tools
- Homepage | Weller Tools
- Weller Product Registration | Weller Tools
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