SmartGen CMM366-4G Cloud Monitoring Communication Module User Manual

CMM366-4G
CLOUD MONITORING COMMUNICATION MODULE
USER MANUAL SMARGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
Registered trademark
No. 28 Xuemei Street, Zhengzhou, Henan, China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Web: www.smartgen.com.cn/
www.smartgen.cn/
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CMM366-4G Cloud Monitoring Communication Module

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder.
SmartGen reserves the right to change the contents of this document without prior notice.

Table 1 Software Version

OVERVIEW

CMM366-4G Cloud Monitoring Communication Module is 4G (fits all kinds of networks) wireless network communication protocol switch module, which can achieve gen-set (with SCI) connect to Internet. The module gains gen-set data via RS485 port, USB port, LINK port or RS232 port of gen-set  controller modules of international first-class brands including SmartGen, DeepSea, ComAp, etc. Then it transmits the data to corresponding cloud server via 4G wireless network for achieving user’s real-time monitoring to running status and searching of running records via APP (IOS or Android) and PC terminal devices.
CMM366-4G module has already integrated protocols of mainstream gen-set control module. It not only can achieve gen-set monitoring but also can insert some digital alarm input/output signals to achieve monitoring of generator room entrance guard, guard against theft and fire facilities. This module, which has GPS locate function, can upload gained longitude, latitude and elevation to corresponding cloud server.

PERFORMANCE AND CHARACTERISTICS

• Connect to cloud server via 4G wireless network, one to one monitoring;
• Multiple ports for communication with gen-set control module: RS485, RS232, LINK and USB (Host); can monitor great majority gen-set control modules of international first-class brands;
• Widely power supply: DC (8~35)V, can direct use gen-set build-in battery;
• With ARM-based 32-bit SCM, high integration of hardware and strong programming ability;
• Include with GPS locate function to achieve gain location information and locate gen-set;
• Take JSON network data communication protocol, upload real-time data variation and take compression algorithm to vastly reduce network flow at the same time;
• Users can set up history data upload rest to upload monitoring data to server (history data can be analyzed);
• When alarm occurs it can upload data to server immediately;
• 2 configurable digital input ports which can receive external alarm signal;
• 1 configurable relay output port which can output various of alarm signal;
• Power and multiple communication status indicators on front panel that working status is clear at a glance;
• Lamp test function;
• Parameter adjust function: users can adjust parameters via USB port;
• Take standard π-type 35mm guide-rail installation or screw-fixed installation that the module can be installed in the gen-set control box;
• Modular design, self extinguishing ABS plastic shell, light weight, compact structure with easy installation.

SPECIFICATION

Table 2 Technical Parameters

Working: ≤5W
Auxiliary Input| Digital Input, connect (B-) is active.
Auxiliary Output| 1A  DC30V  Volts free output
USB Host| A-type USB female port
RS485| Isolated type
RS232| General type
LINK| SmartGen exclusive port
USB Device| B-type USB female port
GPRS Port| Standard SMA port (female), SMA port (male) for antenna.
GPS Port| Standard SMA port (female), SMA port (male) for antenna, active antenna.
Wireless Network| LTE-TDD/LTE-FDD/HSPA+/TD-SCDMA/EVDO GSM/GPRS/EDGE
Case Dimensions| 73mmx105mmx33mm
Working Temperature| (-25~+70)°C
Storage Temperature| (-25~+70)°C
Working Humidity| (20~93)%RH
Weight| 0.15kg

PANEL AND TERMINAL DESCRIPTION

4.1 PANEL INDICATOR AND BUTTONS

Fig.1 CMM366-4G Panel Drawing

Table 3 Indicator Description

Red LED Light: Common alarm indicator
RS485(Red)| Normally Extinguish: RS485 disabled
Normally Light: Communication fail
Blink: Communication normal
USB(Red)| Normally Extinguish: USB(Host) disabled
Normally Light: Communication fail
Blink: Communication normal
GPS(Red)| Normally Extinguish: GPS disabled
Normally Light: GPS not gained satellite signal
Blink: GPS gained satellite signal
LINK(Red)| Normally Extinguish: Disabled
Normally Light: Communication fail
Blink: Communication normal
RS232(Red)| Normally Extinguish: RS232 disabled
Normally Light: Communication fail
Blink: Communication normal
GPRS/4G(Red)| Extinguish: CMM366-4G login with server unsuccessfully
Light: Login with server successfully
Blink: Real-time communication normal

Lamp test/Rest:
Press this button for 1s, all the LEDs are illuminated; hold and press for 10s, reset the module to default and all the LEDs blink for 3 times.
NOTE: After reset the module, set up the parameters via PC software is recommended. Please operate cautiously.

4.2 GPRS
Connect GPRS antenna to GPRS/4G port.
Antenna: 50Ω/SMA female.
4.3 GPS
GPS enabled, connect GPS antenna to CMM366-4G.
NOTE: GPS antenna needs to be placed to open outdoors, otherwise location information may not accurate or cannot be gained.
Antenna: 50Ω/SMA female, active antenna.

Fig.2 CMM366-4G Antenna Connection

NOTE: GPRS antenna and GPS antenna cannot be connected reversely.

4.4 SIM INSTALLATION
Insert 4G, 3G or 2G SIM card. CMM366-4G will connect to servers via wireless mobile network.

NOTE: All 4G wireless networks are supported. Use standard SIM card (25mmX15mm); if GPS indicator and GPRS indicator blink in the same time, which means SIM card hasn’t been inserted or bad contacts.
After removing the head cover, the installation steps are as below:

Fig.3 SIM Card Installation

4.5 RS485
Receive gen-set data information by RS485 port connecting with gen-set controller RS485 port.
If communication is abnormal, 120Ω terminal resistance is recommonded. If 120Ω resistor is required, please short connect A(+) of RS485 port on CMM366-4G to 120Ω.

Fig.4 RS485 Connection Fig.5 RS485 Access to 120Ω Resistor

4.6 RS232
Receive genset data information by RS232 port connecting with gen-set controller RS232 port.

Fig.6 RS232 Connection

4.7 LINK
Receive genset data information by LINK port connecting with gen-set controller LINK port.
Fig.7 LINK Connection

4.8 USB HOST
Receive genset data information by A-type USB mother port connecting with gen- set controller USB port.

Fig.8 USB Host Connection

4.9 USB DEVICE
Set up all the parameters and view CMM366-4G ID&Login password by CMM366 USB port connecting with PC USB disk port.

Fig.9 USB and PC Configuration Connection

4.10 TERMINAL

Table 4 Terminal Descritption

recommended.
3| Aux. Input 1| 1.0mm2| Active when connect to B-.
4| Aux. Input 2| 1.0mm2| Active when connect to B-.
5| Aux. Output| Normally Open| 1.0mm2| Normally open outputs, rated lA DC30V.
6| Common| 1.0mm2
7| Normally Close| 1.0mm2
8| RS485 B(-)| 0.5mm2| If 1200 is used, please short connect A (+) with 1200.
9| RS485 A(+)| 0.5mm2
10| 1200| 0.5mm2
11| RS232 RX| 0.5mm2| RS232 port.
12| RS232 TX| 0.5mm2
13| RS232 GND| 0.5mm2

PROGRAMMABLE PARAMETERS

5.1 CONTENTS AND SCOPES OF PARAMETERS
Table 5 Parameter Configuration

Gateway
1| Site Name| | 20 Chinese characters, letters or numbers
2| Server URL| | cm.smangen.com.cn 40 characters
3| Server Port| (65535)| 81
4| Security Code| | 123456                          16 characters
GPS
1| GPS Enabled| (0-1)| 1| 0. Manual Input                    1: GPS Location
2| Longitude| (-180-180)| 0.000000| GPS location, altitude
3| Latitude| (-90-90)| 0.000000
4| Altitude| (-9999.9-9999.9)| 100.0m
GSM
1| GSM Enabled| (0-1)| 1| Cr.Disabiect 1:Enabled
2| GPRS Password| Reserved| |
3| SMS Center Number| Reserved| |
4| PIN Enabled| (0-1)| 0| 0 Disabled. 1:Enabled
5| APN| | 40 characters|
6| SMS Enabled| (0-1)| 0| tr. Chinese; 1:English
7| SMS  Language Alarm| (0-1)| 0|
8| Telephone Number| Max. 20 numbers| | Phone number need to be added area code, such as China 8613666666666.
Cloud Server
1| Auto Gain Communication Port| (0-1)| 1| 0:Disabled; 1:Enabled
2| Module ID| (1-254)| 1| Module ID
3| Communication Port| (0-4)| 2| 0: Disabled 1: LINK
2 RS485
3:RS232
4:USB
4| Baud Rate| (0-2)| 0| 0: 96001A/s
1: 19200bit/s 2:115200 bit/s
5| Location Information| (0-1)| 1| 0: Manual input location info lo
1: Use GPS to gain location
6| Longitude| (-180.180)| 0.000000| Manually set module location and elevation.
7| Latitude| (-9090)| 0.000000
8| Altitude| (-9999.9-9999.9)| 100.0|
9| Gen-set Model| | HGM6110| See: Form4
10| Module Name| | Module Names(20 Chinese characters, letters or numbers)
11| Debugger Name| 20 Chinese characters, letters or numbers
12| Phone Number| 20 Chinese characters, letters or numbers
13| Installation Date| 20 Chinese characters, letters or numbers
14| Historical Upload Interval| (0-3600)s| 0| History data upload rest.
Note: No upload when it is Os
15| Time Zone| (-12-12)| 8| Time Zone
16| Live Data Uploaded Interval| (1-20)s| 5| Interval time of uploading data.
Module Configuration Information
1| Module Type| (0-5)| 1| O:AMF module
1: Single-unit self-starting module
2: Single-single parallel module
3: Mains-genset parallel module
4: Mains-bus parallel module
5: Bus-bus parallel module
Note: The parameter will auto change according to gen-set type.
2| Rated Speed| (0-6000)t/min| 1500| Rated Speed
3| AC Supply| (0-3)| 0| a 3P4W; 1: 3P3W: 2: 2P3W. 3: 1P2W
4| Rated Voltage| (30-30000)V| 230| Rated Volt
5| Rated Frequency| (10-600)Hz| 50| Rated Freq
6| Rated Current| (5-6000)A| 500| Rated Current
7| Rated Power| (0-6000)kW| 276| Rated Power
8| Description 1| | Custom Description (20 Chinese characters, letters or numbers)
9| Description 2| | Custom Description (20 Chinese characters, letters or numbers)
10| Description 3| | Custom Description (20 Chinese characters, letters or numbers)
11| Description 4| | Custom Description (20 Chinese characters, letters or numbers)
12| Description 5| | Custom Description (20 Chinese characters, letters or numbers)
Digital Input
Digital Input 1
1| Options| (0-9)| 0| Default: Not used
2| Activate Type| (0-1)| 0| 0: Close to activate
1: Open to activate
See: Table6
3| Delay| (0-20.0)| 0.0| Action delay
Digital Input 2
3| Options| (0-9)| 1| Default: Lamp test
4| Activate Type| (0-1)| 0| 0: Close to activate
1: Open to activate
See: Table6
5| Delay| (0-20.0)| 0.0| Action delay
Digital Output
1| Options| (0-14)| 0| Default: Not used
See: Table7

Table 6 Definition Content of Inputs

prohibited when input is active.
3| Fire Alarm Input| Access alarm is uploaded to server when input is active.
4| Alarm Input| Fire alarm is uploaded to server when input is active.
5| Reserved| External alarm is uploaded to server when input is active.
6| Reserved|
7| Reserved|
8| Factory Test Mode| It is only used for factory hardware port test when active.

Table 7 Definition Content of Outputs

selected.
2| Digital Input 2 Active| Output when auxiliary input 1 is active.
3| RS485 Communication Failure| Output when auxiliary input 2 is active.
4| Network Communication Failure| RS485 communication fails.
5| LINK Communication Failure| Network communication fails.
6| RS232 Communication Failure| LINK communication fails.
7| Common Alarm| RS232 communication fails.
8| Remote Control Output| Output when there is an alarm.
9| Reserved| Send remote control commands via cloud platform with fixed output delay 20s.
10| Reserved|
11| Reserved|
12| Reserved|
13| Reserved|
14| Reserved|

Table 8 Genset Module Type

5.2 PC CONFIGURATION INTERFACE
The USB port of CMM366-4G communication module connects PC port to configure the parameters.

Fig.10 Gateway Configuration Fig.11 Cloud Server Configuration Fig.12 Module Monitoring Interface

SMS FUNCTION AND REMOTE CONTROL

6.1 SMS ALARM
When controller detects alarm, it will send short message to phone automatically.
NOTE: SMS alarm function only suit for SmartGen HGM7000 series and HGM9000 series controllers.
NOTE: All alarms about shutdown, trip and stop and trip alarms will be sent to the pre-set phone. Warnings are sent to the phone according to the pre-set.

6.2 SMS CONTROL
Users send order message to the module, then controller will make actions according to this SMS order and pass back corresponding operations information. Controllers only execute  the orders by pre-set.

Table 9 SMS Orders List

Start gen-set
STOP MODE NOT START| Cannot start in stop mode
SMS START OK| Start in manual/test  mode
AUTO MODE NOT START| Cannot start in auto mode
3| SMS     STOP MODE| SMS STOP OK| Set as stop mode
4| SMS MANUAL MODE| SMS MANUAL MODE OK| Set as manual mode
5| SMS TEST MODE| SMS TEST MODE OK| Set as test mode
6| SMS AUTO MODE| SMS AUTO MODE OK| Set as auto mode
7| SMS DETAIL| Pass back information can be set via controller software.| Gets details information of gen-set

NOTE: When sending orders, users need to follow SMS orders in above form and all the letters must be capital.
NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage, generator voltage, load current, mains frequency, generator frequency, active power, apparent power, power factor, battery voltage, D+ voltage, water temperature, oil pressure, oil level, engine speed, total running time, gen-set status, and alarm status.

SYSTEM DIAGRAM

One CMM366-4G module connects with one gen-set monitor module. It can be connected via RS485 port, LINK port, RS232 port or USB port.

Fig.13 CMM366 System Diagram

CASE DIMENSION AND INSTALLATION

2 ways for installation: 35mm guide rail in box or screw (M4) installation as below:

Fig.14 CMM366-4G Case Dimension Fig.15 CMM366-4G Guide Rail Installation Fig.16 CMM366-4G Screw Installation

FAULT FINDING

Table 10 Fault Finding

Controller No Response with
Power| Check power voltage:
Check controller connection wirings.
GPRS/4G Indicator Not Light| Check SIM card is inserted or not;
Check GPRS antenna is connected or not.
GPS Not Gained Location| Check GPS parameters are enabled or not
Check GPS antenna is connected or not and placed outdoor or not.
RS485 Communication Abnormal| Check connections:
Check RS485 port is enabled or not;
Check settings of gen-set ID and baud rate are correct or not. Check RS485’s connect ions of A and B is reverse connect or not.
RS232 Communication Abnormal| Check connections;
Check RS232 port is enabled or not;
Check settings of gen-set ID and baud rate are correct or not.
LINK Communication Abnormal| Check connections;
Check LINK port is enabled or not:
Check settings of gen-set ID and baud rate are correct or not.

References

• smartgen.cn/

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