SmartGen AIN16-M01 Analog Integrated Module User Manual
- June 2, 2024
- SmartGen
Table of Contents
SmartGen AIN16-M01 Analog Integrated Module
SmartGen — make your generator smart
SMARTGEN(ZHENGZHOU) TECHNOLOGY CO., LTD. No. 28 Jinsuo Road
Zhengzhou City
P. R. China
Tel: +86-371-67988888
+ 86-371-67981888
+ 86-371-67991553
+ 86-371-67992951
+ 86-371-67981000 (overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.cn
All rights reserved. No part of this publication may be reproduced in any
material form (including photocopying or storing in any medium by electronic
means or other) without the written permission of the copyright holder.
SmartGen Technology reserves the right to change the contents of this document
without prior notice.
Software Version
| Date | Version | Content |
|---|---|---|
| 2017-03-17 | 1.1 | Original release. |
This user manual only suits for AIN16-M01 Analog Integrated Module. Notation Clarification as follows,
| Symbol | Instruction |
|---|
NOTE
⚠| Highlights an essential element of a procedure to ensure correctness.
CAUTION
⚠
| Indicates a procedure or practice, which, if not strictly observed, could result in damage or destruction of equipment.
WARNING
⚠
| Indicates a procedure or practice, which could result in injury to personnel or loss of life if not followed correctly.
OVERVIEW
AIN16-M01 analog integrated module contains 8 PT100 sensor input channels, 3 speed input channels, 4 4~20mA output channels and one 4~20mA input channel. The data are transmitted to the HMC9000 controller for processing via CANBUS port, then HMC9000 transfers 4~20mA data back into AIN16-M01 module via CANBUS port and AIN16-M01 outputs corresponding 4~20mA signals. Values can be set for each sensor via HMC9000 controller as demands.
PERFORMANCE AND CHARACTERISTICS
- 32-bit ARM micro-processor with high integration of hardware and more reliable;
- Must be used with HMC9000 together;
- CANBUS communication baud rate can be set as 250kbps or 125kbps via dial switch;
- Module address can be set as 1 or 2.
- Widely power supply range DC(18~35)V, suitable to different starting battery voltage environment;
- 35mm rail mounting type;
- Modular design, pluggable terminal, compact structure with easy installation.
TECHNICAL PARAMETERS
| Item | Content |
|---|---|
| Working Voltage | DC18.0V~35.0V continuous power supply |
| Power Consumption | <0.5W |
| Case Dimension | 161.6mm x 89.7mm x 60.7mm |
| Rail Dimension | 35mm |
| Working Conditions | Temp.：(-25~+70)°C Humidity：(20~93)%RH |
| Storage Conditions | Temp.：(-25~+70)°C |
| Weight | 0.33kg |
CONNECTION
| No. | Function | Cable Size | Description |
|---|---|---|---|
| 1 | B- | 1.0mm2 | DC power supply negative input. |
| 2 | B+ | 1.0mm2 | DC power supply positive input. |
| 3 | SCR | 0.5mm2 | CANBUS shielded wire, with single end earthed. |
| 4 | CAN(H) | A CANBUS port which communicate with HMC9000 controller. | |
| 5 | CAN(L) | ||
| 6 | 120Ω Terminal Resistor | Short out 5 and 6 terminals if 120Ω terminal |
resistor is needed.
7| ****
MP1
| –| ****
0.5mm2
| Connect with speed sensor(shielded wire is recommended). Speed sensor input
(-), B- has been connected in the controller.
8| +
9| MP2| –| 0.5mm2
10| +
11| MP3| –| 0.5mm2
12| +
13| AOUT1| COM1| 0.5mm2| 4~20mA output common port
14| mAOUTPUT1| 4~20mA output port
15| AOUT2| COM2| 0.5mm2| 4~20mA output common port
16| mAOUTPUT2| 4~20mA output port
17| AOUT3| COM3| 0.5mm2| 4~20mA output common port
18| mAOUTPUT3| 4~20mA output port
19| AOUT4| COM4| 0.5mm2| 4~20mA output common port
20| mAOUTPUT4| Sensor terminal
21| CIN1| COM(B+)| 0.5mm2| 4~20mA analog input.
B+ input (supply power for pressure transmitter)
22| mA
23| ****
PTIN1
| C| ****
0.5mm2
| PT100 sensors are three-wire system terminals, and C terminal stands for common port.
A and B terminals are Amphenol connectors.
|
---|---|---|---|---|---
24| B
25| A
26| ****
PTIN2
| C| ****
0.5mm2
27| B
28| A
29| ****
PTIN3
| C| ****
0.5mm2
30| B
31| A
32| ****
PTIN4
| C| ****
0.5mm2
33| B
34| A
35| ****
PTIN5
| C| ****
0.5mm2
36| B
37| A
38| ****
PTIN6
| C| ****
0.5mm2
39| B
40| A
41| ****
PTIN7
| C| ****
0.5mm2
42| B
43| A
44| ****
PTIN8
| C| 0.5mm2
45| B
46| A
47| | | |
| SWITCH| | HMC9000 can connect to two AIN16-M01 modules at the same time.
Address selection: It is module 1 when the switch 1 is connected to terminal 12 while module 2 when connect to ON terminal.
Baud rate selection: It is 250kbps when the switch 2 is connected to terminal 12 while 125kbps when connect to ON terminal.
| POWER| | Power supply indicator and communication status indicator; It is flashing when the communication is abnormal.
PROTECTION
All data can be protected via HMC9000 controller. HMC9000 can connect to two AIN16-M01 modules at the same time and users can select module address via dial switch. Following parameters can be set via HMC9000:
- AIN16-M01 module enable: HMC9000 can communicate with the module and collect the data;
- Each of sensor’s alarm threshold and alarm are enabled;
AIN16-M01 can collect data only and all alarms are initiated by HMC9000 controller. HMC9000 will initiate alarm when the sensor value is abnormal. There are two kinds of alarm: warning alarm and shutdown alarm. All alarms are handled by HMC9000 controller only.
WARNING
Warning types are as follows:
| No. | Items | Range | Description |
|---|---|---|---|
| 1 | PTIN1~ PTIN8 |
High
| From “Waiting for load” delay to “Cooling” delay|
2| MP1~MP3 High| Always active.|
3| CIN1 High| From “Waiting for load” delay to “Cooling” delay| When the
controller detects the sensor warning signals, it will initiate a warning
alarm and the corresponding alarm information will be displayed on HMC9000
LCD.
4| PTIN1~ PTIN8
Low| From “Waiting for load” delay to “Cooling” delay
5| CIN1 Low| From “Waiting for load” delay to “Cooling” delay
6
| PTIN1~ PTIN8
Open Circuit| Always active.|
7
| CIN1 Open
Circuit| Always active.|
SHUTDOWN ALARM
Shutdown types are as follows,
| No. | Items | DET Range | Description |
|---|---|---|---|
| 1 | PTIN1~ PTIN8 High | From “Waiting for load” | |
| delay to “Cooling” delay | |||
| 2 | MP1~MP3 |
High
| Always active| When the controller detects the sensor shutdown
3| CIN1 High| From “Waiting for load” delay to “Cooling” delay| alarms,
it will initiate a shutdown alarm and the corresponding alarm information will
be displayed
4
| PTIN1~ PTIN8
Low| From “Waiting for load” delay to “Cooling” delay| on HMC9000 LCD.
5| CIN1 Low| From “Waiting for load” delay to “Cooling” delay|
PARAMETER CONFIGURATION
AIN16-M-01 parameters can be set via HMC9000 controller or HMC9000 PC software; more details please refer to specific instruction of HMC9000.
Parameter Configuration List
| Parameter | Contents | Default |
|---|---|---|
| Module Enable | 0：Enable | |
| 1：Disable | Disable | |
| PTIN1~ PTIN8 and CIN1 Set | Sensor types/ Alarm Speed |
/Range/ High Shutdown Enable / High Shutdown Value / High Shutdown Delay / Low
Shutdown Enable / Low Shutdown Value/ Low Shutdown Delay / High Warn Enable /
High Warn Value / High Return Value / High Warn Delay/ Low Warn Enable / Low
Warn Value / Low Return Value / Low Warn Delay
For more details please refer to the following chapter|
MP1~MP3 Set| Sensor Enable/Teeth Number Set/ High Shutdown Enable / High
Shutdown Value / High Shutdown Delay/ High Warn Enable / High Warn Value /
High
Return Value / High Warn Delay
|
4~20mA Output Set| Output can be configured as relevant to the sensor|
PTIN1~PTIN8 AND CIN1 SETTINGS
| No. | Items | Contents | Remarks |
|---|---|---|---|
| **** 1 | Sensor types | 0：Not Used | |
| 1：Oil Pressure Sensor 2：Temperature Sensor | |||
| 2 | Sensor Curve | 0：PT100 | |
| 1：4~20mA | |||
| 3 | Alarm Speed | (0-200)% | |
| 4 | Range (current type) | (0-6000)kpa | |
| 5 | High Shutdown Enable | 0：Enable | |
| 1：Disable | |||
| 6 | High Shutdown Value | (0-6000) | |
| 7 | High Shutdown Delay | (0-3600)s | |
| 8 | Low Shutdown Enable | 0：Enable | |
| 1：Disable | |||
| 9 | Low Shutdown Value | (0-6000) | |
| 10 | Low Shutdown Delay | (0-3600)s | |
| 11 | High Warn Enable | 0：Enable 1：Disable | |
| 12 | High Warn Value | (0-6000) | |
| 13 | High Return Value | (0-6000) | |
| 14 | High Warn Delay | (0-3600)s | |
| 15 | Low Warn Enable | 0：Enable 1：Disable | |
| 16 | Low Warn Value | (0-6000) | |
| 17 | Low Return Value | (0-6000) | |
| 18 | Low Warn Delay | (0-3600)s | |
| 19 | **** User-defined string | User can reset the sensors’ names which are |
displayed on HMC9000 LCD. e.g. rename sensor 1 as Temperature Exhaust sensor. User-defined string can be edited via HMC9000 PC software only.
MP1~MP3 SETTINGS
| No. | Items | Contents | Remarks |
|---|---|---|---|
| 1. | Sensor Enable | 0：Disable | |
| 1：Enable | |||
| 2. | Teeth Number | (1-300) | |
| 3. | High Shutdown Enable | 0：Enable | |
| 1：Disable | |||
| 4. | High Shutdown Value | (0-6000) | |
| 5. | High Shutdown Delay | (0-3600)s | |
| 6. | High Warn Enable | 0：Enable | |
| 1：Disable | |||
| 7. | High Warn Value | (0-6000) | |
| 8. | High Warn Delay | (0-3600)s |
AOUT1~ AOUT4 SETTINGS
| No. | Items | Description | Remark |
|---|---|---|---|
| 0 | HMC9000 Speed | After analog output selected corresponding sensor, |
HMC9000 transfers data to related 4~20mA output port of the AIN16-M01 module
via CANBU.|
1~8| HMC9000 Sensor1~ Sensor 8|
9~11| AIN16-C Module1 Speed 1~3|
12~27| AIN16-C Module1 Sensor 1~16|
28~30| AIN16-C Module2 Speed 1~3|
31~46| AIN16-C Module2 Sensor 1~16|
47~62| AIN16-PT Module1 Sensor 1~16|
63~78| AIN16-PT Module2 Sensor 1~16|
79~81| AIN16-M01 Module1 Speed 1~3|
82~89| AIN16-M01 Module1 PT00 Sensor 1~8|
90| AIN16-M01 Module1, 4~20mA Sensor 1|
91~93| AIN16-M01 Module2 Speed 1~3|
94~101| AIN16-M01 Module2 PT00 Sensor 1~8|
102| AIN16-M01 Module2, 4~20mA Sensor 1|
102~149| Reserved| |
ELECTRICAL CONNECTIONS
AIN16-M01Electrical connection diagram is as follows, HMC9000 with two AIN16-M01 modules connection diagram is as follows,
INSTALLATION
TROUBLE SHOOTING
| Problem | Possible Solution |
|---|---|
| Controller no response with power. | Check batteries; |
Check controller connection wirings; Check DC fuse.
CANBUS communication failure| Check if CANBUS wires are connected in the
opposite way.