GOODYEAR GY 116CP Portable Compressor Owner’s Manual

GOODYEAR GY 116CP Portable Compressor

Product Information

Specifications:

• Model: GY 116CP
• Type: Oil-Free
• Power: 230V / 50Hz
• Motor Power: 1.5HP / 1.1kW
• Speed: 2850rpm
• Tank Capacity: 6 L
• Air Delivery: 192l/min
• Maximum Pressure: 8 bar – 115 psi
• Noise Level: 78 dB
• Weight: 15.5 kg

Product Usage Instructions

Safety Information:
Safety is very important when using this product. Please read and follow the safety information provided.

Safety Regulations:
Follow all safety regulations and guidelines to ensure safe usage of the product.

Specific Warnings and Precautions:
Pay attention to specific warnings and precautions mentioned in the manual to avoid any potential dangers.

Parts and Components:
Familiarize yourself with the different parts and components of the product for better understanding and usage.

Use, Start-Up, and Adjustments:
Different applications may require specific settings and adjustments. Follow these steps for proper use:

1. Ensure the product is connected to a power source.
2. For reaching the work area, use an appropriate extension cord instead of longer hoses.
3. To turn on the product, switch it to the “ON” position.
4. To turn off the product, switch it to the “OFF” position.
5. Note: Wait at least 10 seconds after turning off the compressor before restarting it.

Cleaning, Maintenance, and Storage:
Proper cleaning, maintenance, and storage will help prolong thelifespan of the product. Follow these steps:

1. Remove the filter housing cover.
2. Clean the foam or filter with warm soapy water. Rinse and let it dry.
3. Reinstall the filter in the base housing and secure the cover.

Problems and Solutions:
If you encounter any problems with the product, refer to this section for possible solutions to common issues.

FAQ

Q: What should I do if the compressor does not start?
A: Check if the extension cord is properly connected or if there is a blown fuse. Replace the fuse if necessary.

Q: Why does the motor make noise but does not function properly?
A: This could be due to a faulty extension cord or a motor issue. Replace the extension cord or motor as needed.

Q: Why do the fuses keep blowing or the circuit breaker keeps tripping?
A: Make sure you are using the appropriate fuse and try using a higher gauge extension cord. If the problem persists, consider replacing or repairing the product.

Q: Why is there excessive moisture in the air output?
A: Move to an area with lower humidity and check for any cracks or leaks in the tank.

Q: Why is the compressor vibrating?
A: Loose mounting screws may cause vibrations. Tighten thescrews to reduce vibration.

Q: Why is the airflow lower than usual?
A: Check for any leaks in the connections and tighten them if necessary. If the issue persists, contact an authorized service representative for repairs.

Attention

• Before using our machine, please read this manual carefully to know how to use this unit properly.
• Keep this manual handy.

Thank you for purchasing our machine.
This manual contains information on operation and maintenance of the machine, which is based on the most recent product information available at the time of approval for printing. We reserve the right to make amendments without advance notice and without incurring any obligation for sequences.
This manual should be considered a permanent part of the machine, and remain with it if it is resold.

SAFETY INFORMATION

Safety is very important for you and others. We have written down important safety information in both manual and machine. Please read it carefully.
Safety information gives you warning that you may bring potential danger to yourself and others. The key words with “!” are put before every piece of information. These words are “danger, warning, attention”.

| DANGER – if you don’t operate follow those indicated in the manual, serious injures, even death will be caused.
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| WARNING – if you don’t operate follow those indicated in the manual, device damage and injures will be caused.
| ATTENTION – if you don’t operate follow those indicated in the manual, device damage and injures may be caused.

Damage prevention

You can see other important information marked with “ATTENTION”.

ATTENTION: If you don’t operate as those indicated in the manual, device damage will be caused.

Safety prevention

****| If machine is operated follow those indicated in the manual, it will work safely and reliably. Before operating the machine, please read this manual carefully. Otherwise, injures and device damage will be caused.
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DEFINITION OF SAFETY SYMBOLS

IMPORTANT
If the warning labels are dirty or have poor readability, you should contact the distributor who sold you the product in order to place new seals and new seal (s) in the desired location (s).

DANGER
Do not make modifications to the machine. Any alteration or modification made in it will invalidate the product warranty.

SAFETY REGULATIONS

ATTENTION: READ THIS MANUAL BEFORE USING THIS PRODUCT. FAILURE TO FOLLOW THE INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. RETAIN THIS MANUAL FOR FUTURE REFERENCE.

WARNING: The compressed air produced by the machine may NOT be used for medical or food purposes or to fill diving air tanks.

1. This machine is not designed to be used by persons (including children) with impaired physical, sensoryor mental capabilities or without the necessary experience or knowledge. Unless they are supervised or have received the necessary training by a person who has take responsibility for your safety.

2. Check the current in volts and hertz (V / Hz) for the machine must meet local requirements for electrical supplies.

3. The machine must be plugged into a grounded, GFCI-equipped outlet.

4. Keep the machine in the correct position when using it. Caution!: The high pressure hose can hit you when you open the quick coupler. Hold the hose firmly with your hand.

5. Do not use this machine in bad weather or during storms to avoid possible electric shock.

6. Do not use this machine when you are fatigued or under the influence of alcohol or drugs.

7. Maintain a stable and upright position at all times when using it. Caution!: Only use the machine with suitable rubber feet and wheels.

8. Do not point the gun at any person, animal, electrical equipment or the machine itself.

9. Do not use the machine when there are people around you who are not wearing the proper protective equipment.

10. Use extensions with a maximum length of 5 meters and with a cable of not less than 1.5 mm2. The use of other extensions, as well as the use of adapters and multiple plugs should be avoided. Inspect the cord and plug for damage before starting the machine.

11. To avoid injury, a damaged cord or plug should only be repaired by authorized service personnel. Do not try to repair it yourself. Do not cover the ventilation slots on the machine.

12. Do not pull the cord to unplug or move the machine. Caution!: The air compressor can be restarted as soon as power is restored from a possible power outage.

13. Keep the power cord away from any source of heat or sharp objects.

14. If the machine stops working or breaks down, turn it off immediately before checking the causes of the problem. Do not feed it until the problem is resolved.

15. When stopping the machine, first turn the power switch OFF and then unplug it.

16. Please, for your safety, use only original spare parts and components or that have been approved by the manufacturer.

17. If any essential component of this machine should break, such as: electric cable, pressure hose, gun or any safety device, do not use the machine any more.

18. Keep the workplace under the machine dry when you are using it. Do not allow the machine to come into contact with water or other liquids and do not spray the machine with water. The air compressor is loaded and can cause an electric shock or even a short circuit. Do not use the machine barefoot or with wet hands or feet. Keep the compressor well ventilated. Do not cover the compressor during use.

19. Do not store the machine in humid places. Do not expose the product to weather conditions such as rain, snow, etc.

20. Before storing, clean the machine.

21. WARNING. People with pacemakers should consult their physician before using this product.
    Operating electrical equipment in close proximity to a cardiac pacemaker could cause pacemaker interference or failure.

22. RISK OF MOVING PARTS. If the air compressor is running, all guards and covers must be installed or removed properly. If any shield or cover has been damaged, do not operate the equipment until the appropriate personnel have properly repaired the equipment. The power cord must be free of moving parts, twists and / or kinks during use and during storage.

23. RISK OF BURNS. There are surfaces on your air compressor that during operation and then can cause severe burns if touched. The equipment should be allowed to cool down before attempting any maintenance. Items such as the compressor pump and outlet tube are normally hot during and after operation.

24. THROWING OBJECTS RISK. Always wear safety glasses with side shields when the air compressor is in use. Turn off the compressor and drain the air tank before actually doing any maintenance or disassembly of the hoses or accessories. Never point any nozzle at any part of the body or at other people or animals.

25. INHALATION RISK. Avoid using the air compressor in confined areas. Always have adequate clearance (30 cm) on all sides of the air compressor. Also keep children, pets, and others out of the operating area. This air compressor does not provide breathing air to anyone or to any assistive breathing device. Spray material should always be in another area away from the air compressor to prevent the intake air from damaging the air compressor filter.

26. RISK OF EXPLOSION OR FIRE. Never operate the compressor near combustible materials, gasoline or solvent vapors. If spraying flammable materials, locate the air compressor at least 6 meters away from the spraying area. Never operate the air compressor indoors or in a confined area.

27. RISK OF EXPLODING. Always drain the air compressor tank daily or after each use. If the tank develops a leak, replace the air compressor. Never use the compressor after detecting a leak. Never modify the factory settings of the air compressor that control tank pressure or any other function.

28. The air compressor must be used in a suitable environment (with good ventilation and a temperature between + 5o and + 40o C) and not in areas with dust, acids, fumes and explosives.

29. Do not use this machine for any other use other than that indicated in these instructions. Failure to comply with the general rules and instructions in this manual does not imply that the manufacturer is responsible for any damage. A product that stops working must be disposed of in an environmentally friendly way and in accordance with local regulations.

SPECIFIC WARNINGS AND PRECAUTIONS

1. Make sure all tools and equipment used with the air compressor are rated for the proper capacity.
   Do not use any tool or equipment that will not work from 0 to 115 psi.

2. Do not leave the compressor unattended for an extended period of time while it is plugged in.
   Disconnect the compressor after working.

3. Keep the compressor well ventilated. Do not cover the compressor during use.

4. DRAIN THE AIR COMPRESSOR DAILY. Do not allow moisture to accumulate inside the air compressor.

5. MAINTAIN A SAFE WORK ENVIRONMENT. Keep work well lit. Make sure there is adequate adjacent work space. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use the air compressor in areas near flammable chemicals, dusts, and vapors.

6. AVOID INJURIES. Never point the airflow valve at people or animals.

7. DO NOT ALTER OR REMOVE THE FACTORY SEALED PRESSURE RELEASE VALVE.

IMPORTANT INFORMATION YOU SHOULD KNOW ABOUT YOUR COMPRESSOR

•  All compressors are equipped with a safety valve that trips in case of malfunction of the pressure switch to ensure the safety of the machine.
• When installing a tool, the outlet air flow must be shut off, using the pressure regulator.
• When using compressed air, you must know and comply with the safety precautions to be taken for each type of application (inflation, pneumatic tools, painting, etc).

PARTS AND COMPONENTS

USE, START-UP AND ADJUSTMENTS

Different applications:

Oil-free
No oil is required for operation.
Improper maintenance may result in injury or property damage.

Installation of the device
For safe and fault-free operation of the device, the installation site must meet the following requirements:

• The floor must be firm, flat and level. Do not place the unit in a hot, humid or very humid environment or near flammable material.
• The socket outlet must be easily accessible so that the mains plug can be disconnected in case of emergency. The use of extension cords is not recommended. Long power cords may cause a voltage drop and prevent the motor from operating.
• Operate the compressor in a ventilated area so that the compressor can cool properly.
• Check and tighten all bolts, fittings, etc., before operating the compressor.
• To avoid loss of power and overheating, it is best to use an extra air hose instead of extension cords to reach the work area.

Before its first start-up. Running-in procedure
Perform this procedure before using the compressor for the first time. Once completed, it does not need to be repeated.

• Make sure the compressor on/off switch is in the “О” off position.
• Open the tank drain valve.
• Check the correspondence between the data on the compressor nameplate with the actual specifications of the electrical system and plug the power cord into a suitable socket.
• Set the on/off switch to the on position “I” and run the compressor for 30 minutes.
• Return the switch to the off position “О”.
• Unplug the power cord.
• Close the drain valve.
• At this point, the compressor is ready for use.

Before each start-up. Operating procedure

1. Turn the pressure regulator fully counterclockwise to shut off the air flow.

2. Connect the air hose to the compressor air outlet quick coupling.

3. Set the on/off switch to the “О” off position.

4. Plug in the power cord.

5. Set the on/off switch to the on position “I” and let the compressor run until it reaches the automatic cut-out pressure.

6. Connect the inflation valve or pneumatic tool connection to the end of the hose.

7. Adjust the regulator to the proper pressure for the pneumatic tool.
   WARNING:
   READ THE AIR TOOL INSTRUCTION MANUAL BEFORE CONNECTING THE AIR TOOL TO THE COMPRESSOR.

8. To shut down set the switch to the “О” off position, unplug the power cord and empty the reservoir.

ATENTTION:
As the air in the tank is depleted by the use of any tool, the compressor will automatically restart at its preset “on” pressure. When a tool is used continuously, the compressor will automatically turn on and off.

End of operation / Storage

1. Once your compressor is off and has cooled down, unplug the power cord from the outlet and wrap it around the handle to prevent damage when not in use.
2. Empty the condensation from the reservoir by opening the drain valve at the bottom of the reservoir.
3. The air hose should be disconnected from the compressor and the open end should hang down to drain the condensation.
4. The compressor and hose should be stored in a cool, dry place.

On / Off

WARNING:
Always disconnect the plug and drain the tank once you have completed your work.
Always wait at least 10 seconds after the compressor shuts off before restarting the compressor.

Air pressure settings

1. With the pressure regulator you can set the desired pressure (0-6 bar). Pay attention to the nameplate of the pneumatic tool to be connected.
2. The reservoir pressure can be checked on the gauge provided.
3. All compressors are equipped with a pressure regulator. By operating the knob with the tap open, turn the regulator clockwise to increase the pressure and counterclockwise to decrease it, the air pressure can be regulated to optimize the use of pneumatic tools.
4. The set value can be checked on the pressure gauge.

ATTENTION:
Check that the air consumption and maximum working pressure of the pneumatic tool to be used are compatible with the pressure set on the pressure regulator and with the amount of air supplied by the compressor.

Releasing overpressure (adjusting pressure)

• Switch off the compressor.
• Use the overpressure with an idle pneumatic tool.

Condensate water drainage
Condensation water accumulates at the bottom of the boiler. You should periodically drain the tank to protect it from corrosion and not restrict its capacity.

WARNING: Condensation water should only be drained when the boiler is NOT under pressure.

ATTENTION: The compressor must be turned off.

1. Open the drain plug at the bottom of the boiler completely.
2. Tilt the compressor to one side so that the drain plug is at the lowest point of the boiler and wait until the condensate water has drained completely.
3. Close the drain plug again.

Safety valve
The safety valve is set to the maximum allowable pressure of the pressure vessel and protects the compressor. As soon as the air in the vessel reaches or exceeds the maximum permissible operating pressure, the safety valve opens and lets the compressed air escape, thus reducing the pressure in the compressor.

ATTENTION: Wear safety glasses. Check the safety valve by following these steps:

1. Turn on the air compressor and allow the reservoir to fill.
   The compressor will shut off when the pressure reaches the preset maximum.

2. Turn off the air compressor.

3. Pull the safety valve ring to release the air for several seconds.
   ALWAYS use your hand to prevent the rapidly moving air from passing over your face.

4. Release the ring and the air will stop coming out.

DANGER:
If air leaks after releasing the ring, or if the valve is stuck and cannot be actuated by the ring, remove the compressor from operation. The safety valve must be replaced if it cannot be actuated or if it leaks air after the ring is released. DO NOT use the air compressor until the safety valve has been replaced. Use of the air compressor under these conditions can cause death or serious bodily injury.

Thermal overload protector
This compressor has an automatic thermal protector that shuts down the motor if it overheats or has too much current. This protector is a “trip and hold” protector. To reset it, unplug the compressor and allow it to cool completely. This should allow the automatic overload to reset. The protector cannot be reset unless it is unplugged.
The motor must cool down before it can be started. The motor may restart automatically without warning if the plug is plugged into the outlet and the motor is turned on.

CLEANING, MAINTENANCE AND STORAGE

ATTENTION: Clean and maintain your compressor carefully and regularly. This is the only way to ensure proper operation and a long service life. Regardless of the number of jobs or performances, service and clean the unit after each use.
As far as possible, inspections, adjustments and maintenance work should be carried out by the same person or his substitute and documented in a maintenance book.

Be sure to observe the following instructions when carrying out maintenance and cleaning work:

• Switch off the compressor before carrying out any work on it.
• Disconnect the compressor from the mains by unplugging it. This disconnects the compressor from the mains.
• Release pressure from the compressor to avoid material damage. You can, for example, connect a compressed air blow gun to the compressor and thus empty the pressure vessel.
• Before each use, check the machine for damage, especially the cable and plug.
• Check the safety valve.
• The machine must not be used if any of the safety components are damaged.
• Use only original spare parts and accessories.
• Do not clean the machine and its parts with solvents, flammable or toxic materials.
• Clean the device only when it is switched off and cool.
• Clean the housing only with a soft, slightly damp cloth.
• Before servicing, clean the device of any hazardous substances that may have accumulated on it (due to work processes). Avoid any skin contact with these substances. If the skin comes into contact with hazardous dusts, it may cause severe dermatitis. If dust is generated or raised during maintenance work, it can be inhaled.
• Always wear protective gloves and mask!
• Release the compressor pressure to avoid material damage. You can, for example, connect a compressed air blow gun to the compressor and thus empty the pressure vessel.
• To protect it from dirt, the compressor must be covered after each use. The packaging can be used to store the compressor.
• Do not cover the compressor until it has cooled down completely.
• Store the compressor and its instruction manual together. Store the machine and its accessories in a dark, dry, dust-free and frost-free place.

Environmental protection
Take the machine to a clean point. Do not reuse components as spare parts as they may be damaged.
Ensure that parts such as cables and the like do not come into contact with the environment at the end of their service life. The compressor must be disposed of in accordance with local regulations.

| Waste electrical products should not be disposed of with normal household waste. Recycle at appropriate facilities. Consult your local authority or retailer for recycling advice.
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| Do not place packaging in ordinary garbage for disposal, be sure to recycle the cardboard. Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling center and disposed of in an environmentally safe manner.

Air filter
Check that the air filter is clean. To service the filter:

1. Remove the filter housing cover.
2. Clean the foam or filter in hot soapy water. Rinse and allow to dry.
3. Replace the filter in the base of the housing and replace the cover.

ATTENTION: Replace air filters that cannot be cleaned. Paper filters cannot be washed.

TROUBLESHOOTING

ATTENTION: Do not make any modifications to the machine that may damage its operation. Any alterations or modifications made will invalidate the product warranty. If your device continues to give errors or presents any type of problem other than those indicated in the following table, please contact our technical service so that our team can advise you and solve the problem.

Compressor does not start.

| ****

The unit is plugged into the extension cord.

| Remove the extension cord or use a heavier gauge extension cord.
There is no electric current.| Check that it is properly plugged in / Check fuse – circuit breaker or motor overload.
Fuse blown.| Replace blown fuse.
Open circuit breaker.| Press again.
Thermal overload.| Unplug and allow motor to cool before attempting to restart.
Defective pressure switch.| Replace circuit breaker.
Motor winding shorted or open.| Replace motor.

Motor makes noise but does not run or runs slowly.

| Low voltage.| Check with voltmeter.
Unit is plugged into an extension cord.| Remove extension cord or use larger gauge extension cord.
Motor winding short-circuited or open.| Replace motor.
Faulty check valve or unloader.| Replace or repair.

Fuses blow / Circuit breaker trips repeatedly.

| Incorrect fuse size, circuit overloaded.| Check for proper fuse, use a timed fuse.
Unit is plugged into an extension cord.| Remove the extension cord or use a heavier gauge extension cord.
Faulty check valve or unloader.| Replace or repair.

Thermal overload protector repeatedly turns off.

| Low voltage.| Check with a voltmeter.
Clogged air filler.| Clean the filler (see Maintenance section).
Lack of adequate ventilation / ambient temperature too high.| Move the compressor to a well-ventilated area.
Unit is plugged into an extension cord.| Remove the extension cord.

Air tank pressure drops when compressor shuts off

| Loose connections (fittings, tubing, etc.).| Check all connections with a soap and water solution and tighten them.
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Loose drain valve.| Tighten the drain valve.
Check valve for leaks.| Disassemble the check valve assembly, clean or replace it.

Check tank for cracks or crevices.

| Replace the reservoir. Never repair a damaged reservoir.

CAUTION: If there is air in the reservoir, bleed the reservoir first.

Excessive humidity in exhaust air

| Excess water in the air reservoir.| Drainage tank.
High humidity.| Move to an area with less humidity.

Compressor runs continuously

| Defective pressure switch.| Replace the switch.
Excessive air demand.| Use tools sized to the flow rate that the compressor can deliver.
Air leakage.| Check all connections with a soap and water solution to see where the leak can be found.
Compressor vibrates| Loose mounting screws| Tighten the screws

Lower than usual air flow rate

| Broken inlet valves.| Have the unit repaired by an authorized service representative.
Dirty suction filter.| Clean or replace the suction filter.
Leaking connections.| Tighten connections.

TECHNICAL DATA

Plataforma Logística de Zaragoza (PLAZA)
C/ Isla de Ischia, 2-4
50197 ZARAGOZA (Spain)
Tfno.: +34 976 786 686 Fax.: +34 976 771 0 53
http://www.goodyearpower.com
Goodyear (and Winged Foot Design) and Blimp Design are trademarks of The Goodyear Tire & Rubber Company used under license by Miralbueno Products S.L. Plataforma Logística de Zaragoza. (PLAZA) C/ Isla de Ischia, 2-4. 50197 Zaragoza (SPAIN).
Copyright 2023 The Goodyear Tire & Rubber Company.

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