GOODYEAR 75544 Impact Driver Digital 500 Nm Instruction Manual

75544 Impact Driver Digital 500 Nm

Product Information

The product is an electric power tool that can be used for various applications. The product is a trademark of The Goodyear Tire & Rubber Company and is licensed by MTS MarkenTechnikService GmbH & Co. KG, Germany. The product is designed to provide optimum performance and safety during use. The product comes with an instruction manual that should be read and understood before use.

Product Usage Instructions

1. Safety Instructions: The product should be used with caution, and the safety instructions provided in the manual should be followed at all times. The term “power tool” refers to both corded and cordless power tools. Keep the work area clean and well-lit to ensure safety. Do not use the power tool in  damp or wet conditions.
2. Personal Safety: Always pay attention to what you are doing while using the product. Do not use the product under the influence of alcohol, drugs, or medication. Wear appropriate clothing and avoid loose clothing or jewelry that may get caught in moving parts of the tool. Use personal protective equipment as required.
3. Electrical Safety: Ensure that the power tool is properly grounded and that the power cord is in good condition. Do not modify the power cord or use an adapter plug. Use only appropriate extension cords that are suitable for outdoor use if necessary.
4. Tool Handling: Do not carry the tool with your finger on the switch or when it is turned on. Ensure that the tool is switched off before plugging it in or changing any accessories. Keep the tool away from children and others who are not familiar with its operation.
5. Maintenance: Regularly maintain the power tool to ensure its efficiency. Check that all moving parts are working correctly and replace any worn parts as necessary. Keep the tool clean and store it in a dry place.

Safety instructions

General safety instructions for power tools

WARNING
Read all safety instructions, guidelines, images and technical data provided with this power tool.
Failure to observe the safety instructions and directions may cause electric shocks, fires and/or serious injury!

Store all safety instructions and guidelines for the future.
The term “power tool” used in the safety instructions refers to mains-operated power tools (with power cord) or battery-powered power tools (without power cord).

Safety in the workplace

• Keep your workplace clean and well lit. Untidy or unlit work areas may lead to accidents.
• Do not work with power tools in environments with an explosion risk in which there are flammable liquids, gases or dust. Power tools generate sparks that might ignite the dust or vapour.
• Keep children and other people at a distance when using power tools. If you are distracted you might lose control of the power tool.

Electrical safety

• The plug on the power tool must fit the socket. The plug must not be modified in any way. Do not use adapters together with tools with earth protection. Unmodified plugs and fitting sockets reduce the risk of an electric shock.
• Avoid bodily contact with earthed surfaces such as those of pipes, heating units, stoves and fridges. There is an increased risk of an electric shock if your body is earthed.
• Keep power tools out of rain or damp. Water penetration into a power tool increases the risk of an electric shock.
• Do not misuse the connecting cable to carry or hang the power tool or to pull the plug out of the socket. Keep the connecting cable away from heat, oil, sharp edges or moving parts. Damaged or entangled connecting cables increase the risk of electric shock.
• When working with an outdoor power tool, use only extension cords that are suitable for outdoor use. Using an extension cord suitable for outdoor use will reduce the risk of electric shock.
• If you cannot avoid using the power tool in a damp environment, use a residual current circuit breaker. Using a residual current circuit breaker eliminates the risk of an electric shock.

Safety of people

• Pay attention, watch what you are doing and approach work with power tools with patience. Do not use power tools if you are tired or under the influence of drugs, alcohol or medicine. One moment’s inattention when using a power tool may lead to serious injury.
• Wear personal protection equipment and always wear safety glasses. Wearing personal protection equipment such as dust masks, non-slip safety shoes, protective helmets and/or hearing protection, depending on the nature and use of the power tool, reduces the risk of injury.
• Prevent unintended operation. Make sure that the power tool has been switched off before you connect it to the mains and/or the battery, pick it up or carry it. If you have your finger on the switch when carrying the power tool or if you connect the power tool to the electricity supply when the tool is switched on, this may lead to accidents.
• Remove any adjustment tools and/or spanners before switching on the power tool. A tool or key located in a rotating part of the power tool can cause injury.
• Avoid any abnormal postures. Make sure that you are standing firm and keep your balance at all times. In this way you will have better control over the power tool in unexpected situations.
• Wear suitable clothing. Do not wear baggy clothing or jewellery. Keep hair and clothing away from moving parts. Loose clothing, jewellery or long hair may be caught by moving parts.
• If dust extraction and collection devices can be installed, connect them and use them properly. Vacuuming up dust may reduce risks from dust.
• Do not lull yourself into false safety and do not ignore the safety rules for power tools, even if you are familiar with the power tool after many uses. Careless handling can lead to serious injuries within fractions of a second.

Using and handling power tools

• Do not overload the power tool. Use the correct power tool for the job. With the appropriate power tool you will work better and more safely within the stated performance range.
• Do not use a power tool if its switch is defective. A power tool that can no longer be turned on and off is dangerous and must be repaired.
• Disconnect the plug from the socket and/or remove a detachable battery before adjusting the settings, changing insert tool parts or putting the power tool away. These safety measures prevent unintended starting up of the power tool.
• Keep unused power tools out of the reach of children. Do not allow anyone to use the power tool who is unfamiliar with it or has not read these instructions. Power tools are dangerous if they are used by inexperienced people.
• Maintain power tools and insert tools with care. Check whether moving parts operate properly and do not jam, whether parts are broken or damaged in such a way that this adversely affects the working of the power tool. Have damaged parts repaired before using the power tool. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Carefully looked after cutting tools with sharp cutting edges stick less frequently and are easier to control.
• Use power tools, accessories, attachments etc. in accordance with these instructions. Bear in mind the working conditions and the work to be carried out. Using power tools for purposes other than those for which they are intended can lead to dangerous situations.
• Keep handles and grip surfaces dry, clean and free of oil and grease. Slippery handles and gripping surfaces do not allow safe operation and control of the power tool in unforeseen situations.

Service

Only allow qualified specialists to repair your power tool and only allow them to use original spare parts. This will ensure that the power tool remains safe.

Safety instructions for impact wrenches
Hold the power tool by the insulated gripping surfaces when performing work where the screw may hit hidden power lines or your own power line. Allowing the screw to come into contact with a live wire may also make metal parts of the device live and lead to an electric shock.

• Before using the product, always lock the wheels or put a chock under them and apply the parking brake.
• When removing or attaching a hubcap, take every precaution so as to avoid personal injury or damage to property.
• When changing a vehicle’s tyres use extra lifting devices and safety support equipment.
• When using the impact wrench, do not touch the drive with your hand.

Residual risks
Even if you use this power tool according to the instructions, there are still residual risks. The following risks may occur in connection with the construction and design of this power tool:

1. Lung damage if a suitable dust mask is not worn.
2. Hearing damage if suitable hearing protection is not worn.
3. Damage to health resulting from hand and arm vibrations if the device is used for a lengthy period or is not controlled or maintained correctly.

Warning! During operation this power tool generates an electromagnetic field. In certain circumstances this field may affect active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend that people with medical implants consult their doctors and the manufacturer of the medical implant before operating the power tool.

Supplied with the product

• 1 Impact wrench with mains cable
• 4 socket spanner attachments (17 mm, 19 mm, 21 mm, 22 mm)
• 1 carry case

Explanation of the symbols used

These symbols are used on the following pages:

Warning! Always disconnect the tool from the mains supply before cleaning or care so as to reduce the risk of injury. Never try to repair the tool yourself.

Operating elements

1. Handle
2. Mains cable with mains plug
3. Rocker switch, rotation to the right (F)
4. Rocker switch, rotation to the left (R)
5. Socket spanner holder
6. Socket spanner attachments (accessories)
7. Carry case (not shown)

How it works

Setting the tightening torque.
The tightening torque is adjustable within a range between 100 Nm and 350 Nm in steps of 10. If you press the – / + buttons you can set the tightening torque to the desired level. The current torque is shown on the large display located above.
This impact wrench is suitable for tightening and loosening bolts, screws and nuts. Do not use it for any other purposes. Incorrect use of this tool may cause personal injury or damage to property.

Use

This impact wrench is suitable for tightening or loosening bolts, screws and nuts. Do not use it for any other purposes. Incorrect use of the tool may cause personal injury or damage to property.

Proper use
Only socket spanners with square attachments (12.7 mm, ½”) may be used with this impact wrench.All applications with this device that are not mentioned in the “Correct use” section are deemed to be incorrect use.

Improper use
The device must not be used for the following purposes:

• For mixing paints or building materials
• For polishing, grinding, sharpening, engraving with appropriate attachments,
• As a drive for other devices.

There is a risk of injury.
The user is liable for all resulting damage to property and/or personal injury arising from incorrect use.
In the event of the use of other or non-original components on or in the machine, the manufacturer’s warranty lapses.

Operation

Warning!

• In order to reduce the risk of injury, always disconnect the tool from the mains power supply before attaching or removing accessories or before changing settings.
• Use only socket spanners and/or other accessories specifically designed for impact wrenches. Other socket spanners and/or other accessories might splinter or disintegrate and thereby cause injury.

Attaching/removing socket spanners
Before using the tool perform a visual inspection: e.g. do the socket spanners have any visible cracks and do they sit correctly on the socket spanner holder? Has the socket spanner holder become warped? Are the rocker switches, mains cable or mains plug damaged?

• Attaching a socket spanner (6): Fit the socket spanner on to the socket spanner holder (5) and press it in until it is seated in the socket spanner holder.
• Removing a socket spanner (6): Grip the socket spanner firmly and pull it out of the socket spanner holder (5).

Switching on/off
This impact wrench is equipped with a rocker switch with which you can switch from rotation to the right to rotation to the left.

• Put the mains plug (2) into a suitable mains socket.
• Select a suitable socket spanner. When attaching it, make sure that the socket spanner sits fi rmly and securely on the socket spanner holder (5).
• Place the tool fi rmly on the fi xing element to be worked on (bolt or nut).
• For rotation to the right (clockwise, for tightening the fi xing element), push the rocker switch to the rotation to the right position (F) (3). Before use, check that the direction of rotation is correct.

The tightening torque is adjustable within a range between 100 Nm and 350 Nm in steps of 10. If you press the – / + buttons you can set the tightening torque to the desired level. The current torque is shown on the large display located above.
This impact wrench is suitable for tightening and loosening bolts, screws and nuts. Do not use it for any other purposes. Incorrect use of this tool may cause personal injury or damage to property.

• For rotation to the left (anticlockwise, to loosen fi xing elements) push the rocker switch to the rotation to the left position (R) (4). Before use, check that the direction of rotation is correct.
• Release the rocker switch (3 or 4) to stop the tool.
• Pull the mains plug (2) out of the mains socket after you have fi nished working.

Instructions on working:

• Loosening/tightening bolts, screws or nuts may require several impacts.
• The longer you tighten a bolt, screw or nut, the more fi rmly it will be seated. Avoid extended tightening to prevent damage to the fi xing element or to masonry/brickwork.
• In particular you should note that smaller fi xing elements often require less tightening.
• Oil, dirt, rust and other substances on threads or under screw heads may affect the secure seating of fi xing elements.

Changing tyres

• Warning! Keep your hands and mains cables at a suffi cient distance from socket spanners and moving parts.
• Warning! Before switching between rotation to the right and rotation to the left, let the motor come to a complete stop so as to prevent damage to the motor or other parts of the tool.
• Warning! Please follow the instructions on the use of this product in the vehicle manufacturer’s manual. Do not in any event exceed the stated recommended levels. Tighten the wheel nuts in accordance with the stated torque levels given in the vehicle’s operating instructions. Over- or under-tightened wheel nuts may lead to the wheel coming off.
• Select a gear or put the automatic gears into “P”. Lock the wheels with the handbrake.
• Put the mains plug (2) into a suitable mains socket.
• Raise the vehicle with the vehicle manufacturer’s original accessories and tools. Strictly observe the manufacturer’s operating instructions.
• Select a suitable socket spanner. When attaching it make sure that the socket spanner is firmly and securely seated on the socket spanner holder (5).
• Place the tool firmly on the tyre’s fixing element to be worked on.
• To tighten (clockwise) push the rocker switch to the rotation to the right position (F) (3). Before use, check that the direction of rotation is correct.

The tightening torque is adjustable within a range between 100 Nm and 350 Nm in steps of 10. If you press the – / + buttons you can set the tightening torque to the desired level. The current torque is shown on the large display located above.
This impact wrench is suitable for tightening and loosening bolts, screws and nuts. Do not use it for any other purposes. Incorrect use of this tool may cause personal injury or damage to property.

• To loosen bolts (anticlockwise) push the rocker switch to the rotation to the left position (R) (4). Before use, check that the direction of rotation is correct.
• Loosening wheel nuts/bolts may require several impacts.
• Release the rocker switch (3 or 4) to stop the tool.
• After you have finished working, pull the mains plug (2) out of the mains socket.

Remarks:

• Strictly observe the manufacturer’s instructions regarding the torque to use. There are no general rules here for torque levels for aluminium or steel rims.
• Please check the correct seating of the wheel nuts/bolts with a torque wrench before the vehicle is driven off.
• Check the correct seating of wheel nuts/bolts with a torque wrench after 30-50 km of driving.

Cleaning and care

Warning! Always disconnect the tool from the mains supply before cleaning or care so as to reduce the risk of injury. Never try to repair the tool yourself.

• Pull the mains plug (2) out of the mains socket.
• Remove the socket spanner (6) from the socket spanner holder (5).
• Clean dirt and dust off the ventilation slits.
• Use a mild soap and a damp cloth to clean the impact wrench’s housing and handle (1). Always keep the handle free of oil and lubricating grease.
• We recommend keeping the tool and accessories in the carry case (7) in a clean, dry location.
• If the mains cable of this device is damaged, it must be replaced by the manufacturer or its Customer Service or a similarly qualified person so as to avoid hazards.

Warning!

• Do not use any cleaning agents, alcohol or thinners to clean the tool. These might damage the plastic parts and other insulated parts of the tool.
• Never use flammable or combustible thinners in the vicinity of the tool!
• Never immerse the tool in liquids and make sure that no liquids can seep into the tool.

Changing the carbon brushes
Switch the device off. Pull the mains plug out of the socket.
If a carbon brush is so worn out that the plastic insulation pin inside touches the collector, the motor is automatically switched off. If this occurs, both carbon brushes must be replaced at the same time. Use only identical carbon brushes. To guarantee the safety and reliability of this machine, repair, maintenance and adjustment work should only be carried out in workshops or customer service centres authorised by the manufacturer using only the manufacturer’s original spare parts.

Environmental protection

Old electrical devices are made of valuable materials so they do not belong in the household refuse! We would therefore ask you to support us with your active contribution to saving resources and with environmental protection and to take this device to a return point set up for this purpose if there is one available.

Troubleshooting

(2) is not correctly connected to a mains socket.

| Connect the mains

plug (2) correctly to a mains socket.

 |

The mains socket is not supplying any electricity.

|

Makes sure that the mains socket is supplying electricity.

Anomalous noises or vibrations.| Socket spanner (6) not correctly attached to the tool.| Attach the socket spanner (6) correctly.
 | Tool’s screws loose.| Tighten all the tool’s screws.
 |

Tool’s motor must be oiled or repaired.

|

Have the tool repaired by an authorised workshop.

Socket spanner (6)| The socket spanner| Select a suitable socket
cannot be placed on| (6) selected is not| spanner (6) with which the
bolts or nuts without| suitable for the fixing| bolt/nut can be worked on.
problems.| element (bolt, nut) to|
 | be worked on.|

Technical data

Noise and vibration

• Note : The noise and vibration values have been measured in accordance with EN 62841-1 und EN 62841-2-2.
• Note : The vibration totals and noise emission values given have been measured using a standardised test procedure and can be used to compare one power tool with another. The vibration totals and noise emission values given may also be used for a preliminary estimate of the load.

Instructions on noise and vibration levels

• Attention! Vibration and noise emissions during actual use of the power tool may differ from the values given depending on the manner in which the power tool is used, in particular the type of workpiece being machined.
• Take measures to protect yourself from vibration stresses. Take into account here the entire work process, in other words also including times at which the power tool is idling or switched off.
• Suitable measures include, among other things, regular maintenance and care of the power tool and tool attachments, keeping your hands warm, regular breaks and good scheduling of the work processes.

References

• MTS-Group: MTS Gruppe

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