GOODYEAR GY 1300G Built In Generator Owner’s Manual

GY 1300G
GY 3200G
GY 5500G
GY 5500GE
GY 7000GE
GY 8000GE
GY9000GE
GENERATOR
Owner’S Manual

Attention

• Before using this machine, please read carefully this manual to have clear knowledge on how to use the unit.
• Have this manual at reach.

Thank you for purchasing our machine.
This manual contains information on the use and maintenance of the machine. This information is based on the latest product information available at the time of approval for printing. We reserve the right to make changes without notice and without incurring any further obligation.
This manual should be considered a permanent part of the machine, which should accompany it if it is resold or borrowed.

SAFETY INFORMATION

Safety is as important to you as it is to others. We have detailed the most relevant safety information both in the manual and on the machine. Please read it carefully.
This safety information alerts you to potential danger to yourself as well as others. Key words are marked with a “!” placed in front of the information to be highlighted. These words are “Danger, Warning, Attention”.

DANGER – if you don’t operate follow those indicated in the manual, serious injures, even death will be caused.
WARNING – if you don’t operate follow those indicated in the manual, device damage and injures will be caused.
ATTENTION – if you don’t operate follow those indicated in the manual, device damage and injures may be caused.

Damage prevention

** You can see other important information marked with “ATTENTION”.
ATTENTION:** If you don’t operate as those indicated in the manual, device damage will be caused.

Safety prevention
**** If mini machine is operated follow those indicated in the manual, it will work safely and reliably. Before operating the mini machine, please read this manual carefully. Otherwise, injures and device damage will be caused.

Security instructions
CAUTION:

• Read this manual carefully. Do not start using this equipment until it has been read and you have become familiar with the safety, assembly, use and maintenance instructions.
• This equipment should only be used on a level and stable surface.
• Do not overload the unit or its life will be shortened.
• Do not use or store the unit in damp locations or on metal surfaces.
• Do not use the unit in closed or partially enclosed spaces, such as rooms, basements, garages, caves or tunnels.

DANGER:
Carbon monoxide. Using the machine inside a closed or partially unventilated enclosure CAN KILL YOU WITHIN MINUTES. Flue gases contain carbon monoxide, a colorless, odorless, but lethal gas.

• Do not use the unit in the rain or in damp or wet locations. DANGER OF ELECTROCUTION. The machine produces high voltage, you may be electrocuted if used in wet conditions.
• Do not connect the unit to the electrical installation of a building.

WARNING:
Danger of fire and damage to equipment. Improper connection can damage the generator as well as cause a fire.

• Keep any flammable products at least 1 meter away from the unit.
• Danger of fire or explosion. The machine produces heat when operating. Working with it near flammable products may cause them to overheat and cause fire.
• Smoking is prohibited while refueling.
• Fire and/or explosion. Gasoline and its vapors are highly flammable and explosive under certain conditions. Both gasoline and its vapors can be ignited by a cigarette butt, a spark, contact with a hot surface, etc., causing a fire or explosion.
• Avoid spilling fuel when refueling.
• Stop the engine before refueling.
• Use caution around hot objects and surfaces.
• Danger of burns. The exhaust pipe reaches high temperatures during and immediately after starting the engine. Accidental contact with any hot surface, such as the exhaust, can cause serious burns.
• Keep children, people and animals away when the machine is running.

IDENTIFICATION OF COMPONENTS

1. Fuel tank cap
2. Fuel gauge
3. Choke
4. Air filter
5. Fuel switch
6. Starting handle
7. Recoil starter
8. Control panel
9. Fuel stick
10. Engine switch
11. Voltage meter
12. Circute breaker
13. Ground pole
14. Socket
15. Fuel Tank

PRE-OPERATION CHECK

Please do the the followingpraparation before operation to ensure the reliable function of the unit, or may result in equipment damage and shorter service life.
Engine oil level
The unit comes without engine oil when purchased. Before using the unit, please add the required amount of SAE 15W-40 oil.SAE 15W-40 motor oil (Goodyear oil) is recommended for all temperatures. Other oil viscosities (as shown in the table) may be used when temperatures in your area are within the range indicated.

NOTE: Check the oil only when the unit is turned off and on a level surface.
Fuel Level

• Put the unit on a level surface.
• Remove the fuel tank cap.
• Check the fuel level and add fuel if necessary. Be sure not to overfill.
• Avoid overfilling or spillage.

CAUTION. Expansion of the fuel in the tank can cause it to overflow and spill and possibly cause a fire or explosion. Please do not add fuel up to the mouth of the tank, leave some room for expansion.
Refill with fuel up to the height of the filter. Replace the fuel filler cap and close it tightly.
CAUTION. Do not add gasoline and oil mixture used for two-stroke engines. Do not use old fuel.
Prevent dirt from entering the fuel tank, such as dust, water, etc. Drain the fuel tank and carburetor if you are not going to use it for a long period of time as the fuel degrades and you may find it difficult to start the engine later.

Air filter

• Remove the air filter container (Fig. 1).

• Check that the air filter element is intact and clean. If it is broken, replace it with a new one.

• If the element is dirty, clean it as follows (Fig. 2).
  – Clean the filter element with cleaning solvent.
  – Dry it.
  – Soak the filter with engine oil.
  – Squeeze to drain excess oil.

• Put the filter element back in its original place, mount the cover and close it with the pin (Fig. 1).

Battery (Only for models with electric starter)

• Check the battery and its connections.
• Verify that each cell of the battery is between the maximum level of electrolyte marked on the battery (Fig.4).
• Check the electrolyte levels.

1. Upper level
2. Lower level

Grounding the unit
Have the unit grounded at all times to prevent possible electrocution. There is a grounding nut on the lower right side of the control panel. Connect the nut securely to a grounding wire before use.

STARTING THE ENGINE

WARNING. Be sure to perform all necessary inspections before starting the motor.

• Unplug all AC plugs to de-energize.
• Check that the unit is properly grounded.
• Check the fuel and oil level.
• Turn the fuel stopcock to the ON position (Fig. 5).
• Place the choke in the OFF position (Fig. 6).

WARNING: Don’t close the choke when the engine is hot.

• Turn the ignition switch to the ON position for models with manual start.
• Turn the switch key to position E for units with electric ignition (Fig. 7).
• Pull the manual starter handle until you feel a slight resistance and then quickly pull hard.
• Put the handle back carefully to avoid damaging the ignition system.
• For models with electric ignition E, turn the key to the START position.
• If the engine does not start the first time, pull the choke and repeat the operation described in the previous point.

WARNING. After starting the engine, the handle must be released carefully to avoid personal injury and damage to the equipment, remember that it can bounce.

1. Open
2. Closed
3. Choke rod
4. Choke lever

• After starting the engine, turn the choke to the ON position (Fig. 9).

GENERATOR USE

To keep your machine in good condition, do the following:
DANGER. Electrical Shock. Failure to properly ground the generator can result in electrocution.
Grounding
Always have the unit grounded to prevent possible electrocution.

Wattage of Electrical Devices
Reference data of the rating wattage and (the way to calculate) the starting wattage of the electric appliances connecting to the generator.

Incandescent lamps
and heating devices| x1| x1| Incandescent lamp TV| Incandescent
lamp  100W| 100VA (W)| 100VA (W)
Fluorescent lamps| x2| x1.5| Fluorescent lamp| Fluorescent
lamp 40W| 80VA (W)| 60VA (W)
Drive Device| x3-5| x2| Refrigerator fan| Refrigerator
150W| 450-750VA (W)| 300VA (W)

WARNING. Electric motors require far more wattage than the rated ones at starting, be sure not to exceed the rated output of the generator set when connecting loads to it.
Connection Sequence
If there are two or more elements that require load from the power generator, be sure to connect them one at a time, starting with the one that requires the most current, followed by the second most currentdemanding element until the one that requires the least current.

Instructions on AC Usage
NOTE. Acquaint yourself with the parameters on the control panel to ensure correct usage within the rated output of the generator set.
CAUTION. The generator can operate at the set output range only if the temperature, pressure and humidity are constant. Variations in temperature, pressure and humidity can influence the current output range.

The temperature at which the unit can be started up is between 15ºC – 40ºC. Normal conditions are:

• Ambient temperature: 25ºC
• Ambient pressure: 100 kPa
• Relative humidity: 30%.
• Height above sea level: 1000 m

The generator can supply AC power at 110/220V, set the voltage selector (if equipped) to the position that suits your equipment. If the generator is not equipped with a voltage selector, there will be a 110V and a 220V plug respectively. Please plug in a power cord suitable for the electrical load you will need.
Instruction on DC Usage
Pay special attention when connecting the positive and negative poles to the DC socket.
CAUTION. Do not use the DC output as a current source for charging batteries.

STOPPING THE ENGINE

In case of emergency
Set the ignition switch to OFF position directly to stop the generator.

Under normal conditions

• Turn off the AC circuit breaker and unplug all outlets.
• Run the unit unloaded for a few minutes to allow the generator to cool down.
• Turn the ignition switch to the OFF position (Fig. 11).
• Close the fuel cock. OFF position (Fig. 12).

WARNING. Don’t touch any of the components that get hot until the unit is turned off and has cooled down completely to avoid burns.
CAUTION. Fuel storage in unit which is not to be used for long time will cause it difficult to start the engine. Drain the fuel for long-time storage of the unit.

MAINTENANCE

Maintenance schedule
The unit should be serviced according to the following maintenance schedule. Stop the engine before performing maintenance. Ensure good ventilation if you have to run the engine, because the exhaust contains carbon monoxide.
To prevent corrosion, wipe the generator with a cloth and remove sediment.

Period| Each Time| 20 Hrs or 1st
Month| 50Hrs or Every 3 Month| 100Hrs or every 6 Month| 300Hrs or every one year
---|---|---|---|---|---
ck engine oil| | | | |
Change engine oil| | | | |
Check the air filter| | | | |
Wash the air filter| | | | |
Air filter cover| | | | |
Check battery electrolyte level| | | | |
Spark plug| | | | |
Valve clearance| | | | |
Clean the cylinder cover| | Every 3 years
Wash the fuel tank Battery| | Replace if necessary

Replacement of engine oil
Please drain the oil from the engine before it cools down to ensure good oil flow.

• Remove the screw and pull out the oil dipstick.
• Unscrew the drain plug and remove the oil from the crater.
• Replace the drain plug.
• Fill with engine oil to the top mark on the dipstick.

Recommended engine oil
4-stroke gasoline engine oil type SE, SF of API classification service or engine oil (SAE 10W-30 or 15W40) or equivalent class SG.
Return the oil dipstick to its original position.
CAUTION. Please take the used oil to a clean point. Do not throw it on the ground.

Spark plug maintenance
Please use a suitable wrench to do the job.

• Remove the spark plug cap and the spark plug, clean the dirt around the spark plug hole (Fig. 13).
• Remove the spark plug with a spark plug wrench (Fig. 14).
• Check that the insulator is in good condition. If not, replace the spark plug. If there is carbon deposits, remove them from the electrodes with a wire brush (Fig. 15).
• Check the distance between the spark plug electrodes, it should be between 0.7-0.8 mm; if necessary adjust it (Fig. 16).
• Replace the spark plug and cap (Fig. 17). Recommended spark plug: F7TC .

NOTE: If using a new spark plug, give it an extra half turn of the nut once the spark plug has compressed the washer. Only give it a quarter turn if using a used spark plug.
CAUTION. The spark plug must be tightened properly, otherwise it may damage the machine by overheating.
CAUTION. Please be careful when choosing the spark plug model. Please choose the recommended spark plug or equivalent model and type.

Fuel filter maintenance

• Turn the stopcock to the OFF position.
  Demonstrate the filter housing and screen (Fig. 18).

• Clean the fuel filter housing and screen.

• Mount the fuel filter housing and screen in its original position (Fig. 19).

WARNING. The battery contains sulfuric acid in liquid form which is poisonous and corrosive. Tipping the generator with the battery in place can cause sulfuric acid to spill.
Keep children away from the generator. Avoid getting acid in your eyes or on your skin.
CAUTION. If you are not going to use the unit for a long period of time, please disconnect the positive terminal of the battery and wrap it with insulating tape.

START

Starting the unit
(Please refer to chapter 5 for relevant information).
Turn the power switch to the START position for 2-3 seconds.
CAUTION. If the unit does not start within 10 seconds, please release the key for 10 seconds and repeat the above operation to avoid lack of power. If the unit still does not start, please refer to the “Problems and Solutions” section.

Stop the machine
In case of emergency turn the ignition key directly to the OFF position. In normal conditions:

• Turn off the AC circuit breaker and unplug everything connected.
• Let the unit run for a few minutes without load to allow the generator to cool down.
• Turn the ignition switch to the OFF position.
• Turn the fuel petcock to OFF.

Battery replacement
If your unit can start by hand, but cannot start electrically, please start the generator manually and allow the battery to charge for 20 minutes. If the generator still does not start electrically, please replace the battery as follows:

• Disconnect the positive and negative cables from the battery.
• Remove the plate holding the battery.
• Install a new battery and the retaining plate again.
• Connect the cables to their corresponding positive and negative poles.

STORAGE AND TRANSPORTATION

Turn off fuel switch and ignition switch to avoid fuel leakage during transportation. Gasoline vapor and leakage can be easily ignited.
When storing the generator for a long period of time, do the following:

• Store it in a dry and clean place.
• Perform the maintenance according to the following table:

stabilizer.
From 2 to 12 months| Add fresh gasoline and the required amount of gasoline stabilizer.
1 year or more| Add fresh fuel and gasoline stabilizer.
Remove the spark plug and pour into the cylinder one tablespoon of engine oil, pull the hand starter gently to distribute the oil evenly
Replace the spark plug
Change engine oil
** A gasoline stabilizer can extend the life of the gasoline in the tank.

What to do before storage
Perform the following steps if you are going to store the generator for a long time.

**** DANGER. Gasoline is highly flammable and explosive. Perform these steps in a well-ventilated area and with the generator turned off. It is forbidden to smoke, or to be near any incandescent element, sparks or flames.

• Change the engine oil (Fig. 20).
• Remove the spark plug and pour a tablespoon of engine oil into the cylinder, pull the hand starter gently to distribute the oil evenly.
• Pull the hand starter handle gently until you feel resistance, keep pulling until you overcome it. Once past this point, both the intake and exhaust valves of the engine will be closed and we prevent rust from building up on the engine block.

TROUBLESHOOTING

Failure to start the engine. The generator cannot be started.

• Check if the ignition key is in the ON position (Fig. 22).
• Check if the oil level is low.
• Check the amount of fuel in the tank.
• Remove the spark plug and check for spark.
• If after all these steps you cannot start the generator, contact your supplier.

Failure to Generate Power.
When the generator is running and not generating power check:

• The AC power switch is in the ON position (Fig. 23).
• If the problem persists after checking these points, contact your supplier.

TECHNICAL DATA

| GY 3200G| GY3200GS| GY 5500G| GY 5500GS| GY 5500GE| GY 5500GES
---|---|---|---|---|---|---
Voltage| 230V / 50 Hz| 110V – 220V /60 Hz| 230V / 50 Hz| 110V – 220V /60 Hz| 230V / 50 Hz| 110V – 220V /60 Hz
Displacement| 212 cc| 389 cc| 389 cc
Motor Max power| 5,2 kW / 7 hp| 9,7 kW / 13 hp| 9,7 kW / 13 hp
Nominal engine power| 3,8 kW / 5,1 hp| 7,8 kW / 10,5 hp| 7,8 kW / 10,5 hp
Start| Manual| Manual| Manual y eléctrico
Fuel volume| 15 L| 30 L| 30 L
Fuel Consumption| 395| 374| 374
Oil Capacity| 600 ml| 1100 ml| 1100 ml
Max power| 30 kW / 32 hp| 5,5 kW| 6 kW| 5,5 kW| 6,0 kW
Rated Power| 27 / 2,8| 5,0 Kw| 5,5 kW| 5,0 kW| 5,5 Kw
Net weight| 45 kg| 83 kg| 87 kg| 83 kg| 87 kg
Gross weight| 47 kg| 87 kg| 91 kg| 87 kg| 91 kg
| GY 7000GE| GY 7000GES| GY 8000GE| GY8000GES| GY 9000GE| GY 9000GES
---|---|---|---|---|---|---
Voltage| 230V / 50 Hz| 110V – 220V / 60 Hz| 230V / 50 Hz| 110V – 220V / 60 Hz| 230V / 50 Hz| 110V – 220V / 60 Hz
Displacement| 420 cc| 459 cc| 459 cc
Motor Max power| 8,8 kW / 11,8 hp| 13,4 kW / 18 hp| 13,4 kW / 11,8 hp
Nominal engine power| 8,8 kW / 11,8 hp| 9,8 kW / 13,13 hp| 9,8 kW / 13,13 hp
Start| Manual y eléctrico| Manual y eléctrico| Manual y eléctrico
Fuel volume| 25 L| 30 L| 30 L
Fuel Consumption| 374| 374| 374
Oil Capacity| 1100 ml| 1100 ml| 1100 ml
Max power| 6,8 kW| 7,5 kW| 7,5 kW / 7,5 KVA| 8,0 kW| 8 Kw| 8,5 Kw
Rated Power| 6,3 kW| 7,0 kW| 7,0 kW / 7,0 KVA| 7,5 kW| 7,5 Kw| 8 Kw
Net weight| 94 kg| 90 kg| 98 kg| 98 kg| 98 kg| 98 kg
Gross weight| 96 kg| 92 kg| 102 kg| 102 kg| 102 kg| 102 kg

SYMBOLS ON THE MACHINE

certificate

ATTESTATION OF CONFORMITY

Conformity to Standard according to:
EN ISO 8528-13:2016; EN 55012:2007/A1:2009;EN 61000-6-1:2007
Conformity Assesment according to directive:
2006/42/CE, 2014/35/EU, 2014/30/EU; 2016/1628/EU
Certificado Nº – Certificate Nº:
EC/196/18

Miralbueno Products S.L. hereby certifies that the tests performed and the mentioned design manufactured below, meets the requirements of the described Standards and the mentioned Directives.

Certificate Holder:| MIRALBUENO PRODUCTS S.L.
Pol. PLAZA C/ Isla de Ischia 2-4, 50197 Zaragoza (SPAIN)
---|---
Manufacturer of the test sample: M| MIRALBUENO PRODUCTS S.L.
Pol. PLAZA C/ Isla de Ischia 2-4, 50197 Zaragoza (SPAIN)
Description:| GENERADOR – POWER GENERATOR
Test Report and date:| MAC. 2018.196 – 21/12/2021

BASIC SPECIFICATIONS:

The product mentioned and the documentation provided meet the requirements of the standards cited above.

Zaragoza, 21/12/2021

36000rpm
Weight| 98 Kg|

Zaragoza, 07/11/2022

MIRALBUENO PRODUCTS S.L.
Plataforma Logística de Zaragoza (PLAZA)
C/ Isla de Ischia, 2-4 MAGNA PARK 50197 – Zaragoza (SPAIN)
Tel.: (34) 976 78 66 86
Fax: (34) 976 77 10 53
E-mail: [email protected] 
www.miralbueno.com

NOTES

Plataforma Logistica de Zaragoza (PLAZA)
C/ Isla de Ischia, 2-4
50197 ZARAGOZA (Spain)
Tfno.: +34 976 786 686 Fax.: +34 976 771 053
http://www.goodyearpower.com
Goodyear (and Winged Foot Design) and Blimp Design are trademarks of The Goodyear Tire & Rubber Company used under license
by Miralbueno Products S.L – Plataforma Logística de Zaragoza. (PLAZA) | C/ Isla de Ischia, 2-4. 50197 Zaragoza (SPAIN)
Copyright 2022 The Goodyear Tire & Rubber Company.

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