JBC HDE Heavy Duty Control Unit Instruction Manual

JBC HDE Heavy Duty Control Unit

Product Information

Specifications:

• Model : HDE
• References : HDE-9UD (100V), HDE-1UD (120V), HDE-2UD (230V)
• Packing List:
  • HDE Heavy Duty Control Unit – 1 unit
  • Power Cord – 1 unit (Ref. 0024077 for 100V, Ref. 0023717 for 120V, Ref. 0024080 for 230V)
  • Manual – 1 unit (Ref. 0028871)
• Features:
  • HDE ensures high efficiency and increased performance on soldering applications that require large amounts of heat.
  • 2.8″ Color TFT Display
  • USB-A Connector
  • Equipotential Connector
  • USB-B Connector
  • Tilt the display for easier reading
  • Main Switch
  • Stand Connector Peripherals Connector
  • FAE /Robot Connector
  • Power Socket

Product Usage Instructions

Connection Example: Heavy Duty Handle

To connect the Heavy Duty Handle to the HDE Control Unit, follow these steps:

1. Connect the Stand Cable (Ref. 0024227) to the HDE ControlUnit.
2. Attach the Heavy Duty Handle (C470) to the Stand (HDS Standfor T470).
3. Insert the Cartridge (C470*) into the Heavy Duty Handle.
4. Connect the Thermal Insulator Grip HD Handle (T470F*) to the heavy Duty Handle if needed.

Connection Example: Nitrogen HD Handle

To connect the Nitrogen HD Handle to the HDE Control Unit, follow these steps:

1. Connect the Module Cable (Ref. 0026830) and Stand Cable(Ref. 0024227) to the HDE Control Unit.
2. Connect the Handpiece N2 Tube to the N2 Inlet* on the NitrogenHD Handle (T470N**).
3. Connect the N2 Outlet* on the Nitrogen HD Handle to either the N2 net or JBCs N2 generator.
4. Connect the MNE* Nitrogen Flow Regulator to the N2 Outlet on the Nitrogen HD Handle if using JBCs N2 generator.
5. If using N2 net, ensure the N2 supply pressure is within the range of 3 to 6 bar (maximum 6 bar).

Connecting to FAE
To connect to FAE, follow these steps:

1. Connect the RJ12 Cable (Ref. 0019751) supplied with FAE1/FAE2 to the FAE1 or FAE2 Connectors on the HDE Control Unit.

Compatibility
The HDE Control Unit is compatible with the following tools:

• T470
• T470S
• T470Z
• T470F
• HT470* (works with two HDE Control Units)
• T470N

It is also compatible with the following stands and cartridge ranges:

• HDS
• HDTS
• DNS
• C470
• P-005
• MNE

HDE Work Screen
The HDE Control Unit offers an intuitive user interface with the following features:

• Status Bar
• Power Indicator
• Displayed Temperature Levels if Activated
• Tool in Use
• Station Information
• Change Port
• Menu Options to Set Station and Tool Parameters, Display Hours Worked, Choose Language, Reset Parameters

Advanced Functionalities
The HDE Control Unit provides advanced functionalities for soldering analysis and control:

• Graphics : Detailed graphics of tip temperature and power delivery in real-time during solder joint formation.
• Profiles : Up to 25 fully configurable soldering profiles can be stored to control the heating rate for Ceramic Chip components.
• Files : Export graphics by inserting a USB flash drive into the USB-A connector to save the soldering process in CSV format.

FAQ

Where can I find troubleshooting information for the HDE Control Unit?
Troubleshooting information is available on the product page at www.jbctools.com.

This manual corresponds to the following references:

• HDE-9UD (100V)
• HDE-1UD (120V)
• HDE-2UD (230V)

Packing List
The following items are included:

Features

HDE ensures high efficiency and increased performance on soldering applications that require large amounts of heat.

Connecting to FAE
HDE can be connected to FAE1 and FAE2 fume extractors. To do so, the HDE control unit must be updated with program version 8886784 (or later versions), which can be downloaded form JBC’s website at https://www.jbctools.com/software.html. Once the station is updated, connect it to the fume extractor with the RJ12 cable, provided with FAE1 and FAE2. Use the “FAE/Robot” connector on the control unit and any “Station” connector on the fume extractors. The setting of the fume extractor must be done from the FAE’s own interface.

Compatibility

Choose the equipment that best suits your soldering or desoldering needs.

HDE

| T470|

HDS

|

C470

|  |
T470S|  |
T470Z|  |
T470F|  |
HT470*| HDTS|  |
T470N| DNS|  |

It works with two HDE Control Units.

HDE Work Screen
HDE offers an intuitive user interface that provides quick access to station parameters.

Default PIN: 0105

Menu Options

• Station
  Set the station parameters

• Tools
  Set the tool parameters

• Counters
  Display the hours worked in each cycle

• Language
  It is possible to choose the language from a list

• Reset
  Restore station parameters to default values.

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com

Advanced Functionalities

Graphics
It provides detailed graphics of tip temperature and power delivery in real-time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.

Profiles
Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating rate to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully configurable soldering profiles can be stored.

Files

Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.

Update

Station update
Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.

System Notifications

The following icons will be displayed on the screen’s status bar.

• USB flash drive is connected.
• The station is controlled by a PC.
• The station is controlled by a robot down-loaded to the station.
• Station software update. Press INFO to start the process.
• Warning. Press INFO for failure description.
• Error. Press INFO for failure description, the type of error, and how to proceed.

Peripheral Set Up

1. 1. After connecting the module, enter the Peripherals Menu and select the port which you want to join with the module.
2. 2. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc.(e.g. MNE_a, MNE_b, … ).
3. Press Menu or Back to save changes.

Pedal Set Up

1. Enter the Peripherals Menu and select the
2. Select the pedal from the list (Note that your first connection is denoted as “a”, the second being “b”, etc. (e.g. PD_a, PD_b,…).port which you want to join to the pedal.
3. Set the pedal function according to your work needs:

NB : The same can be applied inversely when continually pressing the pedal and releasing to activate.

Operation

JBC’s Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.

• Work
  When the tool is lifted from the stand the tip will heat up to the selected Work temperature.

• Sleep
  When the tool is in the stand, the temperature falls to the preset sleep temperature.

  • Hibernation
    After longer periods of inactivity, the power is cut off and the tool cools down to room temperature

  • Tool Settings: Work Temp
    Change Work temperature from 90 to 450 ºC. or steps of ±5 ºC / ºF

  • Tool Settings: Temp. Levels
    Press , select Tool Settings, and activate the Temp. Levels optional  steps of ± 5 ºC / ºF.

  • Tool Settings: Sleep
    Change Sleep temperature and set Sleep delay from 0 to 9 min or no Sleep.

  • Tool Settings: Hibernation
    Change the Hibernation delay from 0 to 60 min or no Hibernation.

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool.

• Clean the station screen with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
• Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Periodically check all cables and tubes.
• Replace a blown fuse as follows:
  1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
  2. Press the new fuse into the fuse holder and replace it in the station.
• Replace any defective or damaged pieces. Use original JBC spare parts only.
• Repairs should only be performed by a JBC-authorized technical service.

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
• Do not work on electrically live parts.
• The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the fumes produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• Utmost care must be taken with liquid tin waste which can cause burns.
• This appliance can be used by children over the age of eight and also people with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

HDE
Heavy Duty Control Unit

1. Ref. HDE-9UD 100V 50/60Hz.
   • Input fuse : 4A.
   • Output : 42V.
2. Ref. HDE-1UD 120V 50/60Hz.
   • Input fuse : 4A.
   • Output : 42V.
3. Ref. HDE-2UD 230V 50/60Hz.
   • Input fuse : 2A.
   • Output : 42V.

• Nominal Power : 300W
• Peak Power (Tool): 250W
• Selectable Temperature: 90 – 500 °C / 190 – 932 °F
• Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF (Meets and exceeds IPC J-STD-001F)
• Temp accuracy: ±3% (using reference cartridge)
• Temp adjustment : ±50 ºC / ±90 ºF Through station menu settings
• Tip to Ground Voltage/Resistance: Meets and exceeds ANSI/ESD S20.20-2014 IPC J-STD-001F
• Ambient Operating Temp.: 10 – 50 ºC / 50 – 122 ºF
• Connections : USB-A / USB-B / Peripherals connectors RJ12 connector
• Control Unit Dimensions: 232 x 148 x 120 mm / 9.13 x 5.83 x 4.72 in
• Total Net Weight : 2.63 kg / 5.79 lb
• Total Package Dimensions/Weight: 258 x 328 x 208 mm / 3.72 kg (L x W x H) 10.16 x 12.91 x 8.19 in / 8.21 lb

Complies with CE standards. ESD safe.

Warranty
JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

0028871-270923

www.jbctools.com

References

• JBC Soldering Stations, Irons and Rework equipment for electronics
• Warranty Extension

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>