WARN 87700 Rock Crawler Stubby Front Bumper Instruction Manual
- June 15, 2024
- WARN
Table of Contents
**WARN 87700 Rock Crawler Stubby Front Bumper Instruction Manual
**
INSTALLATION INSTRUCTIONS
GENERAL SAFETY PRECAUTIONS
Your safety, and the safety of others, is very important. To help you make
informed decisions about safety, we have provided installation and operating
instructions and other information on labels and in this guide. This
information alerts you to potential hazards that could hurt you or others. It
is not possible to warn you about all potential hazards associated with this
product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR
EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that
help you and others avoid personal injury or death. WARNING and CAUTION are
signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you
do not follow recommendations. CAUTION signals a hazard that may cause minor
to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information,
and Note: to emphasize general information worthy of special attention.
WARNING
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
- Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.
- Always wear safety glasses when installing this kit. A drilling operation will cause flyingmetal debris.
- Always use extreme caution when cutting and trimming during fitting.
- Always remove jewelry and wear eye protection.
- Never lean over battery while making connections.
- Always insure components will remain secure during installation and operation.
- Always tighten all nuts and bolts securely, per the installation instructions.
- Always inspect, tighten, and replace damaged hardware before use.
- Always replace all worn or damaged parts before operating.
- Never operate this WARN product with damaged or missing parts.
- Never work under vehicle before properly securing vehicle.
- Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Read installation and operating instructions thoroughly.
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate
injury
- Always take time to fully read and understand the installation and Operations Guide included with this product.
- Part edges may be sharp!
NOTICE
- Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle.
PARTS LIST
Description : Qty Part Number
Stubby Bumper : 1 87509
Winch Plate : 1 88036
Hardware Kit : 1 87416
TOOLS REQUIRED
- Ratchet
- Tor x Bit: T55
- Sockets: 7/16”, 5/8”, 15mm
- End Wrenches: 7/16”
TORQUE SPECIFICATIONS
1/4 8 lb. ft. (10.8 N-m)
5/16 17 lb. ft. (12.5 N-m)
3/8 30 lb. ft. (40.7 N-m)
7/16 50 lb. ft. (67.8 N-m)
1/2 75 lb. ft. (101.7 N-m)
INSTALLATION INSTRUCTIONS
- Disconnect and remove any auxiliary bumper mounted lights. Holes are provided on the top surface of the Stubby Bumper for light installation.
- Remove the six Torx bumper bolts (4 top, 2 below) and remove the bumper. The fasteners will be re-used to attach the Stubby Bumper.
- Remove the two front sway bar bracket bolts. The bolts will be re-used to install the Stubby Bumper.
- If installing a winch, attach the fairlead to the supplied Winch Plate. Use the hardware supplied with the fairlead.
- Place the Winch Plate on top of the Bumper and align the winch mounting holes. Place the winch on top of the Winch Plate and use the longer 3/8 x 1-1/2” bolts supplied with this kit to attach the winch. Torque to proper specification.
- If attaching a license plate do so now. The bumper has two ¼” holes in the face for that purpose.
- Place the bumper in position on the vehicle and secure in all locations with the original fasteners. Torque to proper specification.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn
Industries Inc.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903,
1-503-722-1200, FAX:
1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service:
1-800-910-1122
International Sales/Customer Service:
1-503-722-3008
International Fax: 1-503-722-3005