Toolland AC30 Lead Acid Battery Charger 12 24V User Manual

Toolland AC30 Lead Acid Battery Charger 12 24V

Specifications

• Model: AC30
• Input: AC
• Output: DC
• Fuse: 30 A (output), 5 A (input)
• Switches: 1/2 switch, MIN/BOOST switch, ON/OFF switch

Product Usage Instructions

Introduction:
Thank you for choosing Toolland! Please read the manual thoroughly before bringing this device into service. If the device  was damaged in transit, do not install or use it and contact your dealer.

Safety Instructions:
Read and understand this manual and all safety signs before using this appliance. Indoor use only. WARNING – Do not attempt to recharge non- rechargeable or defective batteries. This charger is not suitable for charging Sealed Lead-Acid (SLA) or Valve Regulated Lead-Acid (VLRA) batteries.

General Guidelines:
Refer to the illustrations on page 2 of this manual.

Overview:

• current meter
• fuse 30 A
• fuse 5 A
• 1/2 switch
• MIN/BOOST switch
• ON/OFF switch
• DC output –
• DC output +24 V
• DC output +12 V
• AC input

Preparation:
Always check the condition of the cables and clamps before using the battery charger. Do not use when damage is noticed!

1. Disconnect the battery from the vehicle before charging. To do this, first remove the negative pole connection, and then proceed with the positive pole connection.
2. Clean the poles with a steel brush or sandpaper.
3. Open the filler caps and check the level of the battery acid.  When necessary, add distilled water.

Operation:

1. Set the MIN/BOOST switch [5] to BOOST for fast charging (high current, 20 A). MIN for slow charging. When MIN is selected the output current can be set to low (1, charging current = 12 A) or normal (2, charging current = 16 A) using the 1/2 switch [4].
2. The current meter [1] indicates the charging current. The more the battery is charged, the less current it will draw. When the current reaches 0 (zero) the charging process must be stopped to prevent the increasing battery voltage level from destroying the battery.
3. Note : another way to determine the charge level of the battery is by measuring the density of the acid using a density meter (see table below).

1. When the battery is fully charged, immediately switch off the charger [6]. Overcharging will destroy the battery.
2. Disconnect the battery from the charger, starting with the clamp on the negative pole (black) and then proceeding with the clamp on the positive pole (red).

Fuses:
The AC30 has 3 safety fuses installed.

1. Thermal fuse: this fuse cuts off the output power when the temperature of the charger is too high. Power automatically restores when the temperature drops below an acceptable level.
2. Input fuse [3]: protects the charger from power anomalies on the mains input power. To replace, disconnect the charger from the mains and disconnect the connected battery. Unscrew the holder [3] (counterclockwise) and replace the broken fuse by fuse with the same specifications (F5 A/250 V). Tightly screw the holder back in  place.
3. Output fuse [2]: protects the connected battery from over-current. To replace, disconnect the charger from the mains and disconnect the connected battery. Simply unplug the fuse from the socket and install a new one. Only use a fuse with the same specifications (30 A).

FAQ:

• Q: Can I use this charger for SLA or VLRA batteries?
  A: No, this charger is not suitable for charging Sealed  Lead-Acid (SLA) or Valve Regulated Lead-Acid (VLRA) batteries.

• Q: What should I do if the charger gets damaged during transit?
  A: If the device was damaged in transit, do not install or use it and contact your dealer.

• Q: How do I determine the charge level of the battery?
  A: The charge level of the battery can be determined by measuring the density of the acid using a density meter. Refer to the density table in the manual for more information.

Introduction

• To all residents of the European Union
• Important environmental information about this product
• This symbol on the device or the package indicates that disposal of the device after its lifecycle could harm the environment. Do not dispose of the unit (or batteries) as unsorted municipal waste; it should be taken to a specialized company for recycling. This device should be returned to your distributor or to a local recycling service. Respect the local environmental rules.
• If in doubt, contact your local waste disposal authorities.
• Thank you for choosing Toolland! Please read the manual thoroughly before bringing this device into service. If the device was damaged in transit, do not install or use it and contact your dealer.

Safety Instructions

Read and understand this manual and all safety signs before using this appliance. Indoor use only.
WARNING – Do not attempt to recharge non-rechargeable or defective batteries. This charger is not suitable to charge Sealed Lead-Acid (SLA) or Valve Regulated Lead-Acid (VLRA) batteries.

• This device can be used by children aged from 8 years and above, and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning the use of the device in a safe way and understand the hazards involved. Children shall not play with the device. Cleaning and user maintenance shall not be made by children without supervision.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid hazard.
• The battery terminal not connected to the chassis has to be connected first. The other connection is to be made to the chassis, remote from the battery and fuel line. The battery charger is then to be connected to the mains supply.
• After charging, disconnect the battery charger from the mains supply. Then remove the chassis connection and then the battery connection.
• Be very careful: touching live wires can cause life-threatening electroshocks.
• Do not touch the device during operation as the housing heats up.
• Keep this device away from rain, moisture, splashing and dripping liquids. Never put objects filled with liquid on top of the device.
• Disconnect mains power when the device is not in use. Handle the power cord by the plug only. Keep power cables away from heat, oil and sharp edges.
• Always wear safety goggles when handling batteries.
• Always wear adequate safety gloves (acid proof) when handling non-sealed batteries.
• Explosion hazard: the charging process produces electrolytic gasses, which might be ignited when in contact with sparks or open fires. Do not wear synthetic cloths while charging to reduce the risk of electrostatic discharges.
• Make sure that the available voltage does not exceed the voltage stated in the specifications of this manual.
• Do not crimp the power cord or leads and protect them against damage. Have an authorised dealer replace it if necessary.
• Do not use the device when damage to housing or cables is noticed. Do not attempt to service the device yourself but contact an authorised dealer. Do not try to open the housing of the battery or battery charger.
• Note that damage caused by user modifications to the device is not covered by the warranty.
• Do not expose the battery and charger to full sunlight or high temperatures. Keep the ventilation slots free of dirt and obstacles at all times.
• Acid may start to boil. This is not unusual, but in order to prevent accidents switch off the charger and let the battery cool down.
• Charging has to take place in a well-ventilated area.
• Always handle batteries with care.
• When smoke or stench from scorched insulation is noticed, immediately unplug the charger from the mains.
• There are no user-serviceable parts in the charger. Contact your dealer for spare parts if necessary.
• Never charge multiple batteries simultaneously.
• Do not short-circuit the charging clamps!
• Only replace the fuses by fuses with the same specifications.

General Guidelines

• Refer to the Velleman® Service and Quality Warranty on the last pages of this manual.
• All modifications of the device are forbidden for safety reasons. Damage caused by user modifications to the device is not covered by the warranty.
• Only use the device for its intended purpose. Using the device in an unauthorised way will void the warranty.
• Damage caused by disregard of certain guidelines in this manual is not covered by the warranty and the dealer will not accept responsibility for any ensuing defects or problems.
• Nor Velleman nv nor its dealers can be held responsible for any damage (extraordinary, incidental or indirect) – of any nature (financial, physical…) arising from the possession, use or failure of this product.
• Keep this manual for future reference.

Overview

Refer to the illustrations on page 2 of this manual.

Preparation

Always check the condition of the cables and clamps before using the battery charger. Do not use when damage is noticed!

1. Disconnect the battery from the vehicle before charging. To do this, first remove the negative pole connection, and then proceed with the positive pole connection.

2. Clean the poles with a steel brush or sandpaper.

3. Open the filler caps and check the level of the battery acid. When necessary, add distilled water (liquid level must be ± 1 cm below fill opening).
   Note : battery acid is corrosive; avoid contact with skins or clothing. Any spills should be washed off immediately with plenty of water. Consult a doctor when necessary.

4. Open all filler caps and leave them open during charging, unless the battery has special safety features built-in (e.g. spark arrestor). Refer to the data sheet of the battery or consult a specialist to find out.

5. Make sure the battery charger is not connected to the mains [10].

6. Verify whether the battery is a 12 V or 24 V type. Connect the negative (red) lead with the appropriate terminal: +12 V [9] for 12 V batteries, +24 V [8] for 24 V batteries. The terminal knob must be screwed tightly on the terminal.

7. Connect the positive clamp of the battery charger (red) with the positive pole (+) of the battery. Make sure the clamp is secured tight.

8. Connect the negative clamp of the battery charger (black) with the negative pole (-) of the battery. Make sure the clamp is secured tight.

9. Plug the battery charger into a suitable mains outlet.

Operation

1. When all preparations are done (see §5), switch on the charger [6].

2. Set the MIN/BOOST switch [5] to BOOST for fast charging (high current, 20 A). MIN for slow charging. When MIN is selected the output current can be set to low (1, charging current = 12 A) or normal (2, charging current = 16 A) using the 1/2 switch [4].

3. The current meter [1] indicates the charging current. The more the battery is charged, the less current it will draw. When the current reaches 0 (zero) the charging process must be stopped to prevent the increasing battery voltage level from destroying the battery.
   Note : another way to determine the charge level of the battery is by measuring the density of the acid using a density meter (see table below).

4. density = 1.285 g/ml

5. density = 1.21 g/ml

6. density = 1.16 g/ml

7. battery fully charged

8. battery half charged

9. battery depleted

10. When the battery is fully charged, immediately switch off the charger [6]. Overcharging will destroy the battery.

11. Disconnect the battery from the charger, starting with the clamp on the negative pole (black) and then proceed with the clamp on the positive pole (red).

Fuses

The AC30 has 3 safety fuses installed.

1. Thermal fuse: this fuse cuts of the output power when the temperature of the charger is too high. Power automatically restores when the temperature drops below an acceptable level.
2. Input fuse [3]: protects the charger from power anomalies on the mains input power. To replace, disconnect the charger from the mains and disconnect the connected battery. Unscrew the holder [3] (counter clockwise) and replace the broken fuse by a fuse with the same specifications (F5 A/250 V). Tightly screw the holder back in place.
3. Output fuse [2]: protects the connected battery from over-current. To replace, disconnect the charger from the mains and disconnect the connected battery. Simply unplug the fuse from the socket and install a new one. Only use a fuse with the same specifications (30 A).

Care and Maintenance

• Always remove the plug from the mains socket and disconnect batteries when servicing or cleaning the charger.
• Never use water or any other liquids to clean the charger.
• Keep the cables clean, but avoid using cleaners based on benzene, trichloroethylene, chloride, ammonia… as they affect or even dissolve plastic parts.
• Check liquid level of batteries once per month and fill up when necessary.
• Dispose of batteries in accordance with local regulations.

Technical Specifications

• rated input voltage ………………………………………………………………………….. 230 V~, 50 Hz
• rated output current ……………………………………………………………………………………… 16 A
• boost current ……………………………………………………………………………………………… 20 A
• exchangeable fuse ……………………………………………………………………………………….. 30 A
• reference battery capacity ………………………………………………….. min. 92 Ah ~ max. 250 Ah
• IP code ……………………………………………………………………………………………………… IP20
• weight …………………………………………………………………………………………………… 11.6 kg
• dimensions ……………………………………………………………………………. 375 x 260 x 210 mm

Use this device with original accessories only. Velleman nv cannot be held responsible in the event of damage or injury resulting from (incorrect) use of this device. For more info concerning this product and the latest version of this manual, please visit our website www.velleman.eu. The information in this manual is subject to change without prior notice.

COPYRIGHT NOTICE
The copyright to this manual is owned by Velleman nv. All worldwide rights reserved. No part of this manual may be copied, reproduced, translated or reduced to any electronic medium or otherwise without the prior written consent of the copyright holder.

Warranty

Velleman® Service and Quality Warranty

• Since its foundation in 1972, Velleman® acquired extensive experience in the electronics world and currently distributes its products in over 85 countries. All our products fulfil strict quality requirements and legal stipulations in the EU. In order to ensure the quality, our products regularly go through an extra quality check, both by an internal quality department and by specialized external organisations. If, all precautionary measures notwithstanding, problems should occur, please make appeal to our warranty (see guarantee conditions). General

Warranty Conditions Concerning Consumer Products (for EU):

• All consumer products are subject to a 24-month warranty on production flaws and defective material as from the original date of purchase.
• Velleman® can decide to replace an article with an equivalent article, or to refund the retail value totally or partially when the complaint is valid and a free repair or replacement of the article is impossible, or if the expenses are out of proportion.
  You will be delivered a replacing article or a refund at the value of 100% of the purchase price in case of a flaw occurs in the first year after the date of purchase and delivery, or a replacing article at 50% of the purchase price or a refund at the value of 50% of the retail value in case of a flaw occurred in the second year after the date of purchase and delivery.

Not covered by warranty:

• all direct or indirect damage caused after delivery to the article (e.g. by oxidation, shocks, falls, dust, dirt, humidity…), and by the article, as well as its  contents (e.g. data loss), compensation for loss of profits;
• consumable goods, parts or accessories that are subject to an aging process  during normal use, such as batteries (rechargeable, non-rechargeable, built-in or  replaceable), lamps, rubber parts, drive belts… (unlimited list);
• flaws resulting from fire, water damage, lightning, accident, natural disaster,  etc.…;
• flaws caused deliberately, negligently or resulting from improper handling, negligent maintenance, abusive use or use contrary to the manufacturer’s  instructions;
• damage caused by commercial, professional or collective use of the article (the warranty validity will be reduced to six (6) months when the article is used  professionally);
• damage resulting from inappropriate packing and shipping of the article;
• all damage caused by modification, repair or alteration performed by a third party without written permission by Velleman®.
• Articles to be repaired must be delivered to your Velleman® dealer, solidly packed (preferably in the original packaging), and be completed with the original receipt of purchase and a clear flaw description.
• Hint : To save on cost and time, please reread the manual and check if the flaw is caused by obvious causes prior to presenting the article for repair. Note that returning a non-defective article can also involve handling costs.
• Repairs occurring after warranty expiration are subject to shipping costs.
• The above conditions are without prejudice to all commercial warranties.

The above enumeration is subject to modification according to the article (see article’s manual).
Made in PRC
Imported for Toolland by Velleman nv  Legen Heirweg 33, 9890 Gavere, Belgium
www.toolland.eu

References

• Details – Own brands – Velleman – Wholesaler and developer of electronics
• Velleman – Wholesaler and developer of electronics

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