YORK TG9S Multi-Position Residential Gas Furnaces Installation Guide
- June 13, 2024
- YORK
Table of Contents
TECHNICAL GUIDE
95.0% AFUE STANDARD PSC SINGLE
STAGE MULTI-POSITION RESIDENTIAL
GAS FURNACES
MODELS: TG9S
NATURAL GAS
40 – 130 MBH INPUT
Due to continuous product improvement, specifications are subject to change
without notice.
Visit us on the web at www.upgnet.com and
www.york.com
Additional rating information can be found at
www.ahridirectory.org
WARRANTY SUMMARY
A 20-year limited warranty on heat exchangers in residential applications.
A 10-year warranty on the heat exchanger in commercial applications.
Standard 5-year limited Parts warranty.
Extended lifetime heat exchanger and 10-year limited parts warranty when
product is registered online within 90 days of purchase for replacement or
closing for new home construction.
See Limited Warranty certificate in Users Information Manual for details.
DESCRIPTION
These compact units employ induced combustion, reliable hot surface ignition
and high heat transfer aluminized tubular heat exchangers. The units are
factory shipped for installation in up flow or horizontal applications and may
be converted for downflow applications.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and tested to
assure safe dependable and economical installation and operation.
These units are Category IV, National Fuel Gas Code and may be vented either
through side wall or roof applications using approved plastic combustion air
and vent piping. Approved plastic combustion air and vent piping include
Selkirk Poly flue, Draven Polypro, & Centrotherm Inn flue polypropylene
venting systems.
FEATURES
- Easily applied in up flow, horizontal left or right, or downflow installation with minimal conversion necessary.
- Compact, easy to install, ideal height 33″ tall cabinet.
- Blower-off delay for cooling SEER improvement.
- Easy access to controls to connect power/control wiring.
- Built-in, high level self diagnostics with fault code displays standard on integrated control module for reliable operation.
- Low unit amp requirement for easy replacement application.
- Single wire twinning or staging feature available.
- All models are convertible to use propane (LP) gas.
- Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability.
- 100% shut off main gas valve for extra safety.
- 4 speed, direct drive PSC motor.
- 24V, 40 VA control transformer and blower relay supplied for add-on cooling.
- Hi-tech tubular aluminized steel primary heat exchanger.
- Secondary heat exchanger made of corrosion resistant stainless steel materials.
- Timed on, adjustable off blower capability for maximum comfort.
- Blower door safety switch.
- Solid removable bottom panel allows easy conversion.
- Airflow leakage less than 1% of nominal airflow at duct performance testing conditions.
- No knockouts to deal with, making installation easier.
- Movable duct connector flanges for application flexibility.
- Quiet inducer operation.
- Inducer rotates for easy conversion of venting options.
- Fully supported blower assembly for easy access and removal of blower.
- External air filters used for maximum flexibility in meeting customers IAQ needs.
- Protection included from air intake, exhaust vent, or condensate blockage.
- No special vent termination required.
- 1/4 turn knobs provided for easy door removal.
- Internal condensate trap design (patent pending) provides condensate management options and is self-priming to prevent nuisance problems.
- Venting applications – may be installed as either 2-pipe (sealed combustion) or single-pipe vent (using indoor com- bustion air).
FOR DISTRIBUTION USE ONLY – NOT TO BE USED AT POINT OF RETAIL SALE
400991-YTG-J-1016
Cabinet & Duct Dimensions
Models| Nominal CFM (m 3 /min)| Cabinet Size|
Cabinet Dimensions (Inches)| Approximate Operating Weights
---|---|---|---|---
A| B| C| Lbs
TG9S040A08MP11| 800| A| 14 1/2| 13 3/8| 11 3/4| 113
TG9S060A10MP11| 1000| A| 14 1/2| 13 3/8| 11 3/4| 118
TG9S060B12MP11| 1200| B| 17 1/2| 16 3/8| 13 1/4| 122
TG9S080B12MP11| 1200| B| 17 1/2| 16 3/8| 14 3/4| 126
TG9S080C16MP11| 1600| C| 21| 19 7/8| 16 1/2| 136
TG9S080C22MP11| 2200| C| 21| 19 7/8| 16 1/2| 139
TG9S100C16MP11| 1600| C| 21| 19 7/8| 18 1/4| 142
TG9S100C20MP11| 2000| C| 21| 19 7/8| 18 1/4| 145
TG9S120D16MP11| 1600| D| 24 1/2| 23 3/8| 21 3/4| 153
TG9S120D20MP11| 2000| D| 24 1/2| 23 3/8| 21 3/4| 156
TG9S130D20MP11| 2000| D| 24 1/2| 23 3/8| No Hole| 160
Ratings & Physical / Electrical Data
Models| Input| Output| AFUE %| Air Temp.
Rise| Max. Outlet
Air Temp| Blower| Blower Size| Max Over-Current
Protect| Total Unit Amps| Min. wire Size (awg) @ 75 ft one
way
---|---|---|---|---|---|---|---|---|---|---
MBH| MBH| °F| °F| HP| Amps
TG9S040A08MP11| 40| 38| 95.5| 30-60| 190| 1/3| 4.8| 11×8| 15| 8.0| 14
TG9S060A10MP11| 60| 57| 95.5| 30-60| 190| 1/2| 7.1| 11×8| 15| 10.0| 14
TG9S060B12MP11| 60| 57| 95.5| 30-60| 190| 1/2| 7.1| 11×8| 15| 10.0| 14
TG9S080B12MP11| 80| 76| 95.5| 35-65| 190| 1/2| 7.1| 11×8| 15| 10.0| 14
TG9S080C16MP11| 80| 76| 95.5| 35-65| 190| 3/4| 8.8| 11×10| 15| 11.5| 14
TG9S080C22MP11| 80| 76| 95.5| 35-65| 190| 1| 14.5| 11×11| 20| 17.0| 12
TG9S100C16MP11| 100| 95| 95.5| 35-65| 190| 3/4| 8.8| 11×10| 15| 11.5| 14
TG9S100C20MP11| 100| 95| 95.5| 35-65| 190| 1| 14.5| 11×11| 20| 17.0| 12
TG9S120D16MP11| 120| 114| 95.5| 40-70| 190| 3/4| 8.8| 11×10| 15| 11.5| 14
TG9S120D20MP11| 120| 114| 95.5| 35-65| 190| 1| 14.5| 11×11| 20| 17.0| 12
TG9S130D20MP11| 130| 123.5| 95.5| 45-75| 190| 1| 14.5| 11×11| 20| 17.0| 12
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance
with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical
Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected
from water.
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Performance” tables shown
represents blower performance WITHOUT filters.
All applications of these furnaces require the use of field installed air
filters. All filter media and mounting hardware or provisions must be field
installed external to the furnace cabinet. DO NOT attempt to install any
filters inside the furnace.
NOTICE
Single side return above 1800 CFM is approved as long as the filter velocity
does not exceed filter manufacturer’s recommendation and a transition is used
to allow use on a 20×25 filter.
Recommended Filter Sizes (High velocity 600 FPM)
| CFM | Cabinet Size | Side inches | Bottom inches |
|---|---|---|---|
| 800 | A | 16 x 25 | 14 x 25 |
| 1000 | A | 16 x 25 | 14 x 25 |
| 1200 | A | 16 x 25 | 14 x 25 |
| 1200 | B | 16 x 25 | 16 x 25 |
| 1600 | B | 16 x 25 | 16 x 25 |
| 1600 | C | 16 x 25 | 20 x 25 |
| 2000 | C | (2) 16 x 25 | 20 x 25 |
Recommended Filter Sizes (High velocity 600 FPM)
| 2200 | C | (2) 16 x 25 | 20 x 25 |
|---|---|---|---|
| 2000 | D | (2) 16 x 25 | 22 x 25 |
-
Air velocity through throwaway type filters may not exceed 300 feet per minute (91.4 m/min).
All velocities over this require the use of high velocity filters. -
Do not exceed 1800 CFM using a single side return and a 16×25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20×25 filter.
Unit Clearances to Combustibles
| Application | Upflow | Downflow | Horizontal |
|---|---|---|---|
| Top | 1″ | 0″ | 0″ |
| Vent | 0″ | 0″ | 0″ |
| Rear | 0″ | 0″ | 0″ |
| Side | 0″ | 0″ | 1″ |
| Front* | 0″ | 0″ | 0″ |
| Floor | Combustible | Combustible1 | Combustible |
| Closet | Yes | Yes | Yes |
| Line Contact | No | No | Yes |
- For combustible floors only when used with special sub-base.
- – 24″ clearance in front and 18″ on side recommended for service access.
All furnaces approved for alcove and attic installation.
ACCESSORIES
Propane (LP) Conversion Kit – This accessory conversion kit may be used
to convert natural gas units for LP operation.
S1-1NP0347 – All Models except 130K Model
S1-1NP0501 – 130K Model
LP Stainless Steel Burner Kit – This accessory conversion kit may be used
to convert existing burners to stainless steel burners for LP use only.
S1-32926889000 – All LP Models
Natural (NAT) Gas Stainless Steel Burner Kit – This accessory kit may be
used to replace existing burners with stainless steel burners for NAT gas use
only.
S1-32924441000 – All NAT gas Models
Concentric Vent Termination – For use through rooftop, sidewall.
Allows combustion air to enter and exhaust to exit through single common hole.
Eliminates unsightly elbows for a cleaner installation.
S1-1CT0302 (2″) & S1-1CT0302-636 (2″)
S1-1CT0303 (3″) & S1-1CT0303-636 (3″)
Sidewall Vent Termination Kit – For use on sidewall, two-pipe
installations only. Provide a more attractive termination for locations where
the terminal is visible on the side of the home.
S1-1HT0901 (3″)
S1-1HT0902 (2″)
Condensate Neutralizer Kit – Neutralizer cartridge has a 1/2”
plastic tube fittings for installation in the drain line. Calcium carbonate
refill media is available from the Source 1 Parts (p/n 026-30228-000).
S1-1NK0301
Side Return Filter Racks – The S1-1SR0200 Kit accommodates a 1”, 2” or 4”
filter.
The S1-1SR0402 Kit accommodates a 1” filter only.
S1-1SR0200 – All Models
S1-1SR0402 – All Models
Bottom Return Filter Racks – The S1-1BR05 series are galvanized steel
filter racks.
The S1-1BR06 series are pre-painted steel filter racks to match the
appearance of the furnace cabinet.
The S1-1BR05 and S1-1BR06 series filter racks accommodate a 1”, 2” or 4”
filter.
S1-1BR0514 or S1-1BR0614 – For 14-1/2” cabinets
S1-1BR0517 or S1-1BR0617 – For 17-1/2” cabinets
S1-1BR0521 or S1-1BR0621 – For 21” cabinets
S1-1BR0524 or S1-1BR0624 – For 24-1/2” cabinets
Combustible Floor Base Kit – These kits are required to prevent potential
overheating situations when the furnaces are installed in downflow
applications directly onto combustible flooring material.
These kits are also required in any applications where the furnace is
installed in a downflow configuration without an indoor coil and where the
combustible floor base kit provides access for combustible airflow.
S1-1CB0514 – For 14-1/2” cabinets
S1-1CB0517 – For 17-1/2” cabinets
S1-1CB0521 – For 21” cabinets
S1-1CB0524 – For 24-1/2” cabinets
High Altitude Pressure Switches – For installation where the altitude is
less than 5,000 feet, it is not required that the pressure switch be changed.
For altitudes above 5,000 feet, see kits below.
S1-1PS3306 – 060
S1-1PS3307 – 040, 080
S1-1PS3302 – 100, 120, 130
Thermostats – Compatible thermostat controls are available through
accessory sourcing. For optimum performance, these units are fully compatible
with our Coleman residential Luxaire York touch screen thermostat with
proprietary (patent-pending) hexagon interface. For more information, see the
thermostat section of the Product Equipment Catalog.
S1-THXU280 – All Models
Blower Performance CFM – Any Position (without filter) – Bottom Return
| Models | Speed | Bottom Airflow Data (SCFM) |
|---|
Ext. Static Pressure (in. H2O)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7|
0.8| 0.9| 1.0
TG9S040A08MP11| High| 1128| 1077| 1035| 996| 950| 891| 842| 781| 708| 646
Medium High| 934| 909| 867| 834| 818| 780| 745| 696| 631| 584
Medium Low| 746| 735| 714| 679| 653| 629| 596| 585| 547| 494
Low| 676| 652| 627| 601| 581| 542| 516| 474| 441| 383
TG9S060A10MP11| High| 1360| 1290| 1230| 1165| 1103| 1043| 983| 925| 820| 776
Medium High| 1251| 1198| 1140| 1089| 1038| 979| 916| 854| 790| 718
Medium Low| 1081| 1062| 1015| 964| 917| 871| 819| 767| 710| 634
Low| 909| 900| 852| 812| 769| 739| 712| 662| 612| 547
TG9S060B12MP11| High| 1492| 1442| 1378| 1325| 1243| 1176| 1075| 966| 849| 655
Medium High| 1236| 1201| 1161| 1139| 1082| 1011| 919| 830| 715| 590
Medium Low| 986| 950| 961| 916| 872| 831| 757| 703| 600| 510
Low| 824| 795| 783| 744| 713| 659| 624| 554| 489| 389
TG9S080B12MP11| High| 1597| 1537| 1484| 1435| 1370| 1286| 1230| 1155| 1075|
925
Medium High| 1338| 1307| 1273| 1223| 1179| 1123| 1065| 998| 928| 812
Medium Low| 1113| 1094| 1077| 1043| 1008| 972| 924| 868| 803| 798
Low| 937| 916| 900| 877| 854| 817| 775| 718| 639| 560
TG9S080C16MP11| High| 1919| 1865| 1802| 1738| 1671| 1600| 1517| 1414| 1322|
1201
Medium High| 1532| 1533| 1513| 1499| 1465| 1416| 1352| 1283| 1198| 1084
Medium Low| 1232| 1313| 1291| 1280| 1250| 1209| 1207| 1148| 1055| 937
Low| 826| 821| 853| 858| 838| 817| 794| 776| 760| 711
TG9S080C22MP11| High| 2529| 2435| 2338| 2256| 2162| 2041| 1920| 1794| 1654|
1501
Medium High| 2166| 2111| 2070| 2001| 1927| 1849| 1719| 1614| 1499| 1344
Medium Low| 1697| 1685| 1664| 1631| 1586| 1531| 1466| 1393| 1315| 1185
Low| 1383| 1377| 1358| 1336| 1285| 1244| 1199| 1147| 1048| 925
TG9S100C16MP11| High| 1909| 1880| 1823| 1776| 1706| 1637| 1562| 1474| 1375|
1252
Medium High| 1465| 1463| 1469| 1485| 1477| 1416| 1386| 1324| 1250| 1114
Medium| 1190| 1222| 1216| 1215| 1224| 1189| 1158| 1145| 1087| 996
Low| 787| 834| 819| 836| 819| 810| 790| 761| 690| 707
TG9S100C20MP11| High| 2284| 2205| 2114| 2021| 1934| 1848| 1752| 1653| 1505|
1397
Medium High| 1967| 1905| 1824| 1763| 1712| 1628| 1551| 1473| 1379| 1213
Medium Low| 1610| 1563| 1513| 1480| 1430| 1367| 1319| 1261| 1101| 1012
Low| 1326| 1304| 1267| 1232| 1183| 1143| 1080| 1003| 871| 798
TG9S120D16MP11| High| 2020| 1994| 1958| 1878| 1805| 1740| 1647| 1560| 1445|
1294
Medium High| 1551| 1559| 1549| 1520| 1494| 1451| 1383| 1334| 1253| 1145
Medium Low| 1270| 1267| 1269| 1269| 1254| 1227| 1185| 1121| 1051| 985
Low| 932| 916| 905| 894| 876| 828| 803| 725| 754| 696
TG9S120D20MP11| High| 2341| 2245| 2153| 2072| 1977| 1876| 1769| 1642| 1506|
1306
Medium High| 2002| 1952| 1878| 1823| 1739| 1657| 1563| 1458| 1322| 1185
Medium Low| 1615| 1579| 1533| 1473| 1430| 1368| 1282| 1186| 1091| 953
Low| 1352| 1295| 1259| 1245| 1190| 1141| 1076| 998| 938| 820
TG9S130D20MP11| High| 2412| 2329| 2247| 2173| 2047| 1980| 1887| 1777| 1655|
1511
Medium High| 2040| 2004| 1948| 1876| 1786| 1738| 1656| 1562| 1461| 1314
Medium Low| 1614| 1591| 1549| 1531| 1459| 1400| 1335| 1267| 1180| 1061
Low| 1327| 1294| 1257| 1224| 1198| 1171| 1124| 1036| 944| 848
- Airflow expressed in standard cubic feet per minute (CFM).
- Motor voltage at 115 V.
Blower Performance CFM – Any Position (without filter) – Left Side Return
| Models | Speed | Left Side Airflow Data (SCFM) |
|---|
Ext. Static Pressure (in. H2O)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7|
0.8| 0.9| 1.0
TG9S040A08MP11| High| 1131| 1091| 1053| 1003| 965| 921| 862| 800| 733| 659
Medium High| 982| 959| 935| 887| 846| 795| 745| 675| 628| 595
Medium Low| 772| 736| 715| 689| 661| 642| 599| 568| 531| 493
Low| 636| 618| 585| 569| 546| 522| 486| 460| 455| 370
TG9S060A10MP11| High| 1431| 1375| 1304| 1244| 1178| 1109| 1040| 963| 861| 805
Medium High| 1280| 1226| 1171| 1117| 1059| 1004| 930| 865| 781| 731
Medium Low| 1099| 1050| 1008| 970| 919| 866| 814| 759| 710| 626
Low| 914| 876| 842| 812| 770| 728| 694| 661| 612| 545
TG9S060B12MP11| High| 1470| 1406| 1361| 1309| 1241| 1155| 1060| 920| 775| 628
Medium High| 1211| 1186| 1139| 1101| 1042| 980| 896| 796| 681| 545
Medium Low| 970| 957| 927| 889| 853| 796| 745| 660| 568| 450
Low| 793| 781| 756| 724| 694| 653| 585| 530| 469| 382
TG9S080B12MP11| High| 1605| 1562| 1514| 1454| 1393| 1330| 1251| 1169| 1073|
940
Medium High| 1372| 1318| 1280| 1255| 1205| 1161| 1093| 1023| 943| 849
Medium Low| 1087| 1073| 1052| 1003| 993| 953| 897| 843| 775| 709
Low| 916| 896| 881| 854| 831| 802| 757| 708| 642| 574
TG9S080C16MP11| High| 1956| 1907| 1846| 1778| 1717| 1647| 1573| 1483| 1353|
1209
Medium High| 1543| 1543| 1516| 1504| 1477| 1446| 1382| 1309| 1202| 1099
Medium Low| 1238| 1241| 1243| 1241| 1252| 1242| 1201| 1140| 1074| 967
Low| 906| 902| 903| 910| 888| 866| 859| 829| 795| 743
TG9S080C22MP11| High| 2585| 2492| 2405| 2321| 2232| 2137| 2015| 1902| 1745|
1577
Medium High| 2098| 2067| 2036| 1982| 1928| 1860| 1767| 1670| 1549| 1331
Medium Low| 1619| 1628| 1614| 1584| 1545| 1488| 1424| 1339| 1216| 1121
Low| 1338| 1347| 1327| 1301| 1262| 1199| 1138| 1078| 1019| 938
TG9S100C16MP11| High| 1828| 1829| 1789| 1768| 1727| 1671| 1601| 1505| 1390|
1272
Medium High| 1422| 1444| 1437| 1424| 1396| 1326| 1301| 1253| 1200| 1100
Medium| 1224| 1229| 1243| 1234| 1219| 1193| 1168| 1135| 1088| 977
Low| 813| 819| 818| 814| 783| 762| 756| 732| 690| 642
TG9S100C20MP11| High| 2391| 2286| 2165| 2079| 2004| 1934| 1839| 1692| 1560|
1366
Medium High| 1945| 1878| 1838| 1782| 1694| 1642| 1565| 1451| 1334| 1163
Medium Low| 1549| 1530| 1495| 1430| 1431| 1365| 1284| 1192| 1097| 1022
Low| 1256| 1229| 1189| 1159| 1089| 1033| 1008| 950| 871| 784
TG9S120D16MP11| High| 1998| 1987| 1914| 1858| 1798| 1721| 1629| 1530| 1417|
1303
Medium High| 1512| 1506| 1492| 1467| 1441| 1406| 1342| 1280| 1206| 1097
Medium Low| 1217| 1219| 1210| 1185| 1174| 1148| 1112| 1063| 1012| 937
Low| 892| 870| 859| 843| 814| 798| 790| 745| 740| 677
TG9S120D20MP11| High| 2343| 2253| 2167| 2071| 1979| 1881| 1785| 1668| 1473|
1351
Medium High| 1954| 1892| 1846| 1781| 1714| 1637| 1548| 1429| 1238| 1171
Medium Low| 1596| 1539| 1511| 1458| 1399| 1341| 1254| 1180| 942| 988
Low| 1299| 1261| 1229| 1177| 1111| 1053| 993| 937| 882| 782
TG9S130D20MP11| High| 2425| 2336| 2255| 2157| 2046| 1966| 1865| 1758| 1615|
1420
Medium High| 1979| 1959| 1899| 1825| 1773| 1686| 1619| 1516| 1376| 1225
Medium Low| 1582| 1567| 1540| 1488| 1443| 1406| 1336| 1252| 1146| 1033
Low| 1305| 1287| 1239| 1194| 1159| 1126| 1062| 1003| 943| 831
- Airflow expressed in standard cubic feet per minute (CFM).
- Return air is through side opposite motor (left side).
- Motor voltage at 115 V.
- Airflow through across motor side (right side) may be slightly less than the data shown above.
Subject to change without notice. Published in U.S.A.
Copyright © 2016 by Johnson Controls, Inc. All rights reserved.
400991-YTG-J-1016
Supersedes: 400991-YTG-I-0616
York International Corp.
5005 York Drive
Norman, OK 73069