eVOLUTION R255SMS 255mm Sliding Mitre Saw User Manual

eVOLUTION R255SMS 255mm Sliding Mitre Saw

Product Information

Specifications

• Cable Length: 2m for R255SMS, 3m for R255SMS+

• Power: 2000W for R255SMS, 1600W for R255SMS+

• Speed: 2500 min-1

• Weight: 15.3kg (33.7lb)

• Cutting Capacities:

  • Mild Steel Plate – Max Thickness: 35mm (1 -3/8 In.)
  • Mild Steel Box Section – Max Wall Thickness: 50mm (Note: Any work-piece smaller than the recommended minimum work-piece requires
    additional support before cutting.)

• Dimensions: 360 x 705 x 730mm (14- 3/16 x 27-3/4 x 28-47/64 In.)

Product Usage Instructions

Getting Started

1. Unpack the machine.
2. Record the Serial No. / Batch Code.
3. Check for additional accessories.
4. Verify the items supplied.

Assembly & Preparation

Tools Needed:
Refer to the assembly diagrams for the specific tools needed.

Unlatching & Raising:
Follow the instructions in the assembly diagrams to unlatch and raise the cutting head.

Installing The Blade:
Refer to the assembly diagrams for the specific instructions on installing the blade.

Checking & Adjusting:

• Bevel Angles: Refer to the assembly diagrams for instructions on checking and adjusting bevel angles.
• Machine Fence Alignment: Refer to the assembly diagrams for instructions on aligning the machine fence.
• The Depth Stop: Refer to the assembly diagrams for instructions on adjusting the depth stop.
• Mitre Angle Pointer Adjustment: Refer to the assembly diagrams for instructions on adjusting the mitre angle pointer.
• The Sliding Upper Fence Section: Refer to the assembly diagrams for instructions on using the sliding upper fence section.
• The Laser: Refer to the assembly diagrams for instructions on adjusting the laser.

Permanently Mounting The Mitre Saw:
Refer to the assembly diagrams for instructions on permanently mounting the mitre saw.

For Portable Use:
Refer to the assembly diagrams for instructions on using the front clamp for portable use.

Operation Instructions

Body & Hand Positioning:
Follow the recommended body and hand positioning for safe operation.

On/Off Trigger Switch:
Use the on/off trigger switch to control the machine’s operation.

Preparing To Make A Cut:
Follow the instructions for preparing to make a cut based on the specific cutting technique.

Chop Cutting:

Follow the instructions for chop cutting.

Slide Cutting:

Follow the instructions for slide cutting.

Mitre Cutting:

Follow the instructions for mitre cutting.

Bevel Cutting:

Follow the instructions for bevel cutting.

Compound Cutting:

Follow the instructions for compound cutting.

Crown Moulding Cutting:

Follow the instructions for crown moulding cutting.

Cutting Bowed Material:

Follow the instructions for cutting bowed material.

Clearing Jammed Material:

Follow the instructions for clearing jammed material.

Maintenance

Environmental Protection:

Follow the recommended environmental protection measures during maintenance.

Assembly Safety Checks:

Perform assembly safety checks as outlined in the user manual.

Final Safety Checks:

Perform final safety checks as outlined in the user manual.

Frequently Asked Questions (FAQ)

Q: Where can I find technical help?
A: If you are uncertain about any aspect of using this equipment, please access the relevant technical helpline. The number can be found on the Evolution Power Tools website. Technical help is also available from your supplier.

Q: How do I register my product for warranty?
A: Complete your product registration online as explained on the leaflet included with the machine. This will enable you to validate your machine’s warranty period via Evolution’s website by entering your details.

Date Published: 11/06/2018

www.evolutionpowertools.com

(1.3) IMPORTANT
Please read these operating and safety instructions carefully and completely.

For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline, the number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.

WEB: www.evolutionpowertools.com EMAIL: customer.services@evolutionpowertools.com

WARRANTY

(1.4) Congratulations on your purchase

of an Evolution Power Tools Machine.

Please complete your product registration

`online’ as explained on the leaflet included with

this machine.

This will enable you to validate your machine’s

warranty period via Evolution’s website by

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entering your details and thus ensure prompt

service if ever needed.

We sincerely thank you for selecting a product from Evolution Power Tools.

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MACHINE SPECIFICATIONS
MACHINE Motor (220-240V ~ 50 Hz) Motor (110V ~ 50 Hz) Speed No Load Weight (Net) Dust Port Diameter Tool Dimensions (H x W x L) (0° / 0°) (Note: Dimensions taken with saw head down.)
Cable Length

METRIC 2000W 1600W 2500 min-1 15.3kg 35mm
360 x 705 x 730mm
R255SMS – 2m R255SMS+ – 3m

IMPERIAL 9A
14.5A 2500 rpm
33.7lb 1 -3/8 In. 14- 3/16 x 27-3/4 x 28-47/64 In. R255SMS – 6ft 6 In. R255SMS+ – 9ft 10 In.

CUTTING CAPACITIES
Mild Steel Plate – Max Thickness
Mild Steel Box Section – Max Wall Thickness (50mm mild steel box section.)
Wood ­ Max section
Minimum size work-piece
(Note: Any work-piece smaller than the recommended minimum work-piece requires additional support before cutting.)

METRIC 6mm 3mm 300 x 80 mm
L:140 x W:20 x D:3mm

IMPERIAL 1/4 In.
1/8 In.
11-3/4 x 3-1/8 In. L:5-1/2 x
W:7/8 x D:1/4 In.

Mitre Bevel

MAXIMUM CUTTING ANGLES

LEFT 50° 0° – 45°

RIGHT 50° N/A

MITRE 0° 0° 45° 45° 50° 50°

BEVEL 0° 45° 0° 45° 0° 45°

MAX WIDTH 300mm (11-3/4 In.) 300mm (11-3/4 In.) 210mm (8-1/4 In.) 210mm (8-1/4 In.) 192mm (7-9/16 In.) 192mm (7-9/16 In.)

MAX DEPTH 80mm (3-1/8 In.) 45mm (1-3/4 In.) 80mm (3-1/8 In.) 45mm (1-3/4 In.) 80mm (3-1/8 In.) 45mm (1-3/4 In.)

Diameter Bore Thickness

BLADE DIMENSIONS

METRIC 255mm 25.4mm
2mm

IMPERIAL 10 In. 1 In.
0-5/64 In.

LASER Laser Class Laser Source Laser Output Power (Max) Wave Length (Nm)

Class 2 Laser Diode
1mW 650

NOISE EMISSION DATA Sound Pressure LPA (No-Load) Sound Power Level LWA (No- Load) Uncertainty, KpA & KWA
Noise emission test according to EN 62841-1 & EN 62841-3-9.

110V: 95,8 dB(A) / 220-240V: 95,8 dB(A) 110V: 108,8 dB(A) / 220-240V: 108,8 dB(A)
K=3 dB(A)

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SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine if warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.
Note: All or some of the following symbols may appear in the manual or on the product.

INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Multi-material sliding mitre saw and has been designed to be used with genuine Evolution blades rated for this machine. Only use blades designed for use in this machine and/ or those recommended specifically by
Evolution Power Tools Ltd.

Symbol V A Hz
min-1 (RPM) ~

Description
Volts Amperes
Hertz Speed Alternating Current

WHEN FITTED WITH A CORRECT BLADE THIS MACHINE CAN BE USED TO CUT: · Wood, Wood derived products
(MDF, Chipboard, Plywood, Blockboard, Hardboard etc), · Wood with nails, · 50mm mild steel box section with 3mm wall at HB 200-220, · 6mm mild steel plate at HB 200-220.

Note: Wood containing non galvanised nails or

no

No Load Speed

screws, with care, can be safely cut.

Wear Safety Goggles

Note: Not recommended for cutting galvanised materials or wood with embedded

Wear Ear Protection

galvanised nails. Cutting galvanised steel may

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Do Not Touch,

reduce blade life.

Keep hands away

PROHIBITED USE

Wear Dust Protection

OF THIS POWER TOOL

WARNING: This product is a Multi-material

Wear Hand Protection

sliding mitre saw and must only be used as

CE certification

such. It must not be modified in any way, or used to power any other equipment or

Waste Electrical and Electronic Equipment

drive any other accessories other than those mentioned in this Instruction Manual.

Read Manual WARNING
Laser Warning Double Insulation Protection
Fuse

(1.13) WARNING: This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the product by a person responsible for their safety and who is competent in its safe use.

Triman – Waste Collection & Recycling

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SAFETY PRECAUTIONS (1.14) ELECTRICAL SAFETY
This machine is fitted with the correct moulded plug and mains lead for the designated market. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturers or its service agent.
For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.
(1.15) OUTDOOR USE
WARNING: For your protection if this tool is to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine. If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
(2.1) POWER TOOL GENERAL SAFETY INSTRUCTIONS
WARNING: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.
Note: This power tool should not be powered on continuously for a long time.
WARNING: Read all safety warnings and instructions before attempting to operate this product and save these instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS & INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
(2.2) 1. General Power Tool Safety Warnings [Work area safety] a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating power tool. Distractions can cause you to lose control. d) Do not use this machine in an enclosed room.
(2.3) 2. General Power Tool Safety Warnings [Electrical Safety] a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

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(2.4) 3) General Power Tool Safety Warnings

1. b) Do not use the power tool if the switch does

[Personal Safety].

not turn it on or off. Any power tool that cannot

1. a) Stay alert, watch what you are doing and use be controlled with the switch is dangerous and must

common sense when operating a power tool. Do be repaired.

not use a power tool while you are tired or under c) Disconnect the power tool from the power

the influence of drugs, alcohol or medication. A source and/or battery pack from the power

moment of inattention while operating power tools tool before making any adjustments, changing

may result in serious personal injury.

accessories, or storing power tools.

1. b) Use personal protective equipment. Always

Such preventative safety measures reduce the risk of

wear eye protection to prevent injury from

starting the power tool accidentally.

sparks and chippings. Protective equipment such d) Store idle power tools out of the reach of

as dust masks, non-skid safety shoes, hard hat or

children and do not allow persons unfamiliar

hearing protection used for appropriate conditions

with the power tool or these Instructions to

will reduce personal injuries.

operate the power tool. Power tools are dangerous

1. c) Prevent unintentional starting. Ensure the

in the hands of untrained users.

switch is in the off-position before connecting to e) Maintain power tools. Check for misalignment

power source and or battery pack, picking up or or binding of moving parts, breakage of moving

carrying the tool.

parts and any other condition that may affect

Carrying power tools with your finger on the switch the power tools operation. If damaged, have the

or energising the power tools that have the switch on power tool repaired before use. Many accidents

invites accidents.

are caused by poorly maintained power tools.

1. d) Remove any adjusting key or wrench before f) Keep cutting tools sharp and clean. Properly

turning the power tool on.

maintained cutting tools with sharp cutting edges are

A wrench or key left attached to a rotating part of a

less likely to bind and are easier to control.

power tool may result in personal injury. e) Do not overreach. Keep proper footing and

1. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

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balance at all times. This enables better control of

into account the working conditions and the

the power tool in unexpected situations.

work to be performed. Use of the power tool for

1. f) Dress properly. Do not wear loose

operations different from those intended could result

clothing or jewellery. Keep your hair, clothing

in a hazardous situation.

and gloves away from moving parts. Loose

1. h) Keep handles and grasping surfaces dry,

clothes, jewellery or long hair

clean and free from oil and grease.

can be caught in moving parts.

Slippery handles and grasping surfaces do not

1. g) If devices are provided for the connection of allow for safe handling and control of the tool in

dust extraction and collection facilities, ensure unexpected situations.

that these are connected and properly used.

Use of dust collection can reduce

(2.6) 5) General Power Tool Safety Warnings

dust-related hazards.

[Service] a) Have your power tool serviced by

1. h) When cutting metal, gloves should be worn

a qualified repair person using only identical

before handling to prevent from getting burnt replacement parts. This will ensure that the safety of

from hot metal.

the power tool is maintained.

1. i) Keep handles and grasping surfaces dry,

If the supply cord of this power tool is damaged,

clean and free from oil and grease. Slippery

it must be replaced by a specially prepared supply

handles and grasping surfaces do not allow

cord available through the service organization.

for safe handling and control of the tool in

unexpected situations.

(3.5) MITRE SAW SPECIFIC SAFETY

• Not to use saw blades manufactured from

(2.5) 4) General Power Tool Safety Warnings

high speed steel.

[Power tool use and care].

• Use only the saw with guards in good

1. a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at a rate for which it was designed.

working order and properly maintained, and in position. · Always to clamp work-pieces to the saw table.

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1. a) Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts. b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 150mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact. c) The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury. d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator. NOTE: The above warning is omitted for a simple pivoting arm mitre saw. e) Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous. f) Do not reach behind the fence with either hand closer than 150mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured. g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it

with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece. h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed. i) Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting. j) Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable. k) Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence. NOTE: The phrase “bevel or” does not apply for saws without bevel adjustment. l) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade. m) Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade. n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the

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cut-off piece could get wedged against the blade · If the table insert becomes damaged or worn

and thrown violently.

it must be replaced with an identical one

1. o) Always use a clamp or a fixture designed

available from the manufacturer.

to properly support round material such as

rods or tubing. Rods have a tendency to roll

(2.7) HEALTH ADVICE

while being cut, causing the blade to “bite” and WARNING: If you suspect that paint on

pull the work with your hand into the blade.

surfaces in your home contains lead seek

1. p) Let the blade reach full speed before

professional advice. Lead based paints should

contacting the workpiece. This will reduce

only be removed by a professional and you

the risk of the workpiece being thrown.

should not attempt to remove it yourself.

1. q) If the workpiece or blade becomes jammed, Once the dust has been deposited on

turn the mitre saw off. Wait for all moving

surfaces, hand to mouth contact can result

parts to stop and disconnect the plug from

in the ingestion of lead. Exposure to even

the power source and/or remove the battery low levels of lead can cause irreversible brain

pack. Then work to free the jammed material. and nervous system damage. The young and

Continued sawing with a jammed workpiece

unborn children are particularly vulnerable.

could cause loss of control or damage to the

(2.8) WARNING: Some wood and wood type

mitre saw.

products, especially MDF (Medium Density

1. r) After finishing the cut, release the switch, Fibreboard), can produce dust that may be

hold the saw head down and wait for the

hazardous to your health. We recommend

blade to stop before removing the cut-off

the use of an approved face mask with

piece. Reaching with your hand near the

replaceable filters when using this machine, in

coasting blade is dangerous.

addition to using the dust extraction facility.

1. s) Hold the handle firmly when making an

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incomplete cut or when releasing the switch (3.6) PERSONAL PROTECTIVE

before the saw head is completely in the

EQUIPMENT (PPE)

down position. The braking action of the saw Hearing protection should be worn in order

may cause the saw head to be suddenly pulled to reduce the risk of induced hearing loss.

downward, causing a risk of injury.

Eye protection should be worn in order to

NOTE: The above warning applies only for

prevent the possibility of the loss of sight

mitre saws with a brake system.

from ejected chippings.

BLADE SAFETY
WARNING: Rotating saw blades are extremely dangerous and can cause serious injury and amputation. Always keep fingers and hands at least 150mm (6″) away from the blade at all times. Never attempt to retrieve sawn material until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating. Only use saw blades that are recommended by the manufacturer and as detailed in this manual and that comply with the requirements of EN 847-1. · Only use genuine Evolution blades rated for
this machine. · Do not use saw blades that are damaged or
deformed as they could shatter and cause serious injury to the operator or bystanders.

Respiratory protection is also advised as some wood and wood type products especially MDF (Medium Density Fibreboard) can produce dust that can be hazardous to your health. We recommend the use of an approved face mask with replaceable filters when using this machine in addition to using the dust extraction facility. Gloves should be worn when handling blades or rough material. Heat resistant gloves should be worn when handling metallic materials which may be hot. It is recommended that saw blades should be carried in a holder wherever practicable. It is not advisable to wear gloves when operating the mitre saw.

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(3.7) SAFE OPERATION
Always ensure that you have selected the correct saw blade for the material being cut. Do not use this mitre saw to cut materials other than those specified in this Instruction Manual.
When transporting a mitre saw ensure that the cutting head is locked in the 90° down position (if a sliding mitre saw ensure that the slide bars are locked). Lift the machine by gripping the outer edges of the base with both hands (if a sliding mitre saw, transport using the handles provided). Under no circumstances shall the machine be lifted or transported using the retractable guard or any part of its operating mechanism. Bystanders and other colleagues must be kept at a safe distance from this saw. Cut debris can, in some circumstances, be ejected forcibly from the machine, posing a safety hazard to people standing nearby.
Before each use check the operation of the retractable guard and its operating mechanism ensuring that there is no damage, and that all moving parts operate smoothly and correctly. Keep the work bench and floor area clear of all debris including sawdust, chips and off-cuts. Always check and ensure that the speed marked on the saw blade is at least equal to the no load speed marked on the mitre saw. Under no circumstances shall a saw blade be used that is marked with a speed that is less than the no-load speed marked on the mitre saw.
Where it is necessary to use spacer or reducing rings these must be suitable for the intended purpose and only as recommended by the manufacturer.
If the mitre saw is fitted with a laser it shall not be replaced with a different type. If the laser fails to operate it shall be repaired or replaced by the manufacturer or authorised agent. The saw blade shall only be replaced as detailed in this instruction manual. Never attempt to retrieve off-cuts or any other part of the work-piece until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating.

(3.8) PERFORM CUTS CORRECTLY & SAFELY
Wherever practicable always secure the work-piece to the saw table using the work clamp where provided.
Always ensure that before each cut the mitre saw is mounted in a stable position.
If needed the mitre saw can be mounted on a wooden base or work bench or attached to a mitre saw stand as detailed in this instruction manual. Long work-pieces should be supported on the work supports provided or on appropriate additional work supports.
(2.8) WARNING: The operation of any mitre saw can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield or a full face shield when needed.
WARNING: If any parts are missing, do not operate your mitre saw until the missing parts are replaced. Failure to follow this rule could result in serious personal injury.
(3.9)ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW
WARNING: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.
READ all these instructions before attempting to operate this product and save these instructions.
Safety Advice: · Although compact, this mitre saw is heavy.
To reduce the risk of back injury, get competent help whenever you have to lift the saw. · Hold the tool close to your body when lifting. Bending your knees so you can lift with your legs, not your back. Lift by using the cutting handle on the head of the mitre saw and the large, orange handle on the rear of the carriage slide.

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• Never carry the mitre saw by the power cord. Carrying the mitre saw by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire.
  · Before moving the mitre saw tighten the mitre and bevel locking screws and the sliding carriage locking screw to guard against sudden unexpected movement.
  · Lock the cutting head in its lowest position. Ensure that the cutting head locking pin is completely engaged in its socket.
  WARNING: Do not use the blade guard as a `lifting point’. The power cord must be removed from the power supply before attempting to move the machine.

the packaging in an environmentally responsible manner. Recycle if possible. Do not let children play with empty plastic bags due to the risk of suffocation.
SERIAL NO. / BATCH CODE
The serial number can be found on the motor housing of the machine. For instructions on how to identify the batch code, please contact the Evolution Power Tools helpline or go to: www.evolutionpowertools.com

• Lock the cutting head in the down position using the cutting head locking pin.
  · Loosen the Mitre Angle locking screw. Turn the table to either of its maximum settings.
  · Lock the table in position using the locking screw.
  · Wrap the cable around the cable guide. EN
  (4.1) GETTING STARTED UNPACKING
  WARNING: Due to the power input of this product on start up, voltage drops may occur and this can influence other equipment (e.g. dimming lights). So for technical reasons we advise, if the mains-impedance is Zmax<0.318 Ohm, these disturbances are not expected. If you require further clarification, you may contact your local power supply authority.

Caution: This packaging contains sharp objects. Take care when unpacking. This machine could require two persons to lift, assemble and move this machine. Remove the machine, together with the accessories supplied from the packaging. Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual. Also make sure that all the accessories are complete. If any parts are found to be missing, the machine and its accessories should be returned together in their original packaging to the retailer. Do not throw the packaging away; keep it safe throughout the warranty period. Dispose of

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(4.3) ADDITIONAL ACCESSORIES
In addition to the standard items supplied with this machine the following accessories are also available from the Evolution online shop at www.evolutionpowertools.com or from your local retailer.

(4.4)
Description RAGE Multi-Materal
TCT Blade Dust Bag Front Clamp

Part No RAGEBLADE255MULTI
030-0309 040-0038R

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4.2) ITEMS SUPPLIED

R255SMS

R255SMS+

Product Code

052-0001 052-0002 052-0003

052-0001A 052-0002A 052-0003A 052-0011

Machine Table Extensions

Double Ended Hex Key (M6 & M5)

Rotary Table And Neck

Cutting Head

Carriage Slides

Mitre Locking Knob

Mains Cable Guide/Clamp

Self Tapping Cap Screw

Socket Headed Screws

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Cable Clamp Component

Laser Lens Cap

Double Ended Cable Clip

Carry Handle

Tall Fence

Dust Port Adaptor

Dust Collection Bag

Slide Rail Protector

2pc Hold Down Clamp

3pc Hold Down Clamp

Front Clamp

255mm 24 Tooth Blade

255mm 28 Tooth Blade

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MACHINE OVERVIEW
1
2 3 4 5 6 7

8 9 22

10 23

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Pictured: R255SMS (See * for R255SMS+ Parts)

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12
13 14 15 16 17 18 19

20 21

24

25

1. CUTTING HANDLE 2. BLADE GUARD LOCKING TRIGGER 3. DUST BAG 4. SLIDE LOCKING SCREW 5. DEPTH GAUGE 6. 2 PC HOLD DOWN CLAMP 7. SLIDING FENCE 8. MACHINE TABLE EXTENSIONS 9. MOUNTING HOLE (X4) 10. FRONT CLAMP HOLES 11. BLADE ROTATION INDICATION ARROW 12. UPPER BLADE GUARD 13. CUTTING HEAD
   Supplied as original equipment on the R255SMS+.
2. BLADE 15. LOWER BLADE GUARD 16. TABLE TOP 17. ROTARY TABLE 18. TABLE INSERT 19. MITRE HANDLE LOCKING KNOB 20. POSITIVE STOP LOCKING LEVER 21. MITRE ANGLE SCALE 22. SLIDE RAIL PROTECTOR 23. DUSTPORT ADAPTER 24. 3 PC HOLD DOWN CLAMP 25. FRONT CLAMP

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www.evolutionpowertools.com 27
32

Pictured: R255SMS
26 28 29
30 31 32
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34 33

35

36

37

38

26. ON / OFF TRIGGER SWITCH 27. LASER GUIDE ON / OFF SWITCH 28. DUST EXTRACTION PORT 29. CABLE 30. CUTTING HEAD LOCKING PIN 31. REAR SLIDING CARRIAGE 32. CABLE GUIDE CLAMP 33. 33.9° BEVEL PIN 34. BEVEL LOCK HANDLE 35. M4 SELF TAPPING CAP SCREW x1 36. M4 SOCKET HEAD SCREW x4
27. CABLE GRIP COMPONENT (FITTED TO THE CABLE GUIDE CLAMP)
    38. ANTI-VIBRATION SPRING (FITTED TO ITEM `4′ – THE SLIDE LOCKING SCREW)
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Fig. 1

Fig. 2

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R255SMS Handle

Fig. 3

R255SMS+ Handle

Fig. 4

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Fig. 11 16

Fig. 12

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Fig. 13a

Fig. 13b

Fig. 14a

Fig. 14b

Fig. 14c

Fig. 15

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Fig. 16

Fig. 17

Fig. 18

Fig. 19

Fig. 20

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Fig. 21

Fig. 22

Fig. 23

Fig. 24

Fig. 25

Fig. 26

Fig. 27

Fig. 28a

Fig. 28b

Fig. 28c

Fig. 29 18

Fig. 30

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FIT LONG CLAMP (R255SMS+)
Fig. 31
2.

FIT LONG CLAMP
(R255SMS+)

Fig. 32

Fig. 34

Fig. 35

Fig. 33 1. 2.

Fig. 36

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Fig. 37

Fig. 38

Fig. 39

Fig. 40

Fig. 41a

Fig. 41b

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1. Hex headed bolt 1

2. Spring washer

2 3

3. Flat washer

4. Mitre saw base

4

5. Workbench

6. Flat washer

5

7. Spring washer

6 7

8. Hex nut

8

9. Lock nut

9

Fig. 42

www.evolutionpowertools.com Fig. 43

Fig. 44

R255SMS 2pc Clamp
Fig. 45

R255SMS+ 3pc Clamp

Fig. 46

Danger Zone
Fig.47

No-Hands Zone

Fig. 48

Fig. 49

Fig. 50

Fig. 51 20

Fig. 52

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Fig. 53

Fig. 54

Fig. 55

Fig. 56

Fig. 57

Fig. 58

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Fig. 59

Fig. 60

Fig. 61

Fig. 62

Fig. 63

Fig. 64

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(7.1) ASSEMBLY AND PREPARATION
WARNING: Always disconnect the saw from the power source before making any adjustments.

WARNING: Do not under any circumstances plug the cutting head into the power supply and try to use it as a hand held circular saw.

Some minor assembly is required to commission this machine. By assembling this machine the owner/ operator will gain valuable insight into its many advanced features. This should enable the operator to exploit the machines full potential once it is commissioned.
Note: Study the diagrams showing the assembled machine. You will gain valuable insight which will help you with the assembly process.
TOOLS NEEDED FOR ASSEMBLY & ADJUSTMENTS
Hex Key ­ Supplied and located in a dedicated storage position on the machine. (Fig. 1) Flat Bladed Screwdriver ­ Not supplied. 10mm Spanner ­ Not supplied. 5mm Allen Key ­ Not supplied.
Note: The assembly process is a `one time assembly’.
Once assembly is successfully completed no attempt to disassemble the machine should be made. The blade and some other smaller parts also need to be fitted by the owner/operator.
Note: A safety check must be carried out once assembly is completed and before the machine is used – see page 34.

KNOW THE PARTS There are four (4) main parts to be assembled (including the blade), and two (2) other smaller parts to be connected. Additionally the blade (supplied) will need to be fitted.
· The rotary base and bevel neck (Fig. 2) · The carriage slides (Fig. 3) · The cutting head (In The `locked down Position
as Removed from the Packaging) (Fig. 4) · The Blade (Fig. 5)
Note: The Blade should be the last part to be fitted. It must only be fitted after the assemble process is completed and the machine has been subjected to the Assembly Safety Checks – see page 34.
THE MITRE LOCKING KNOB (Fig. 6) The threaded spigot of the Mitre Locking Knob slides through a hole in the front of the Mitre Locking Handle (Fig. 7) and then screws into an internally threaded boss located in the base of the machine.
THE BEVEL NECK Note: The bevel neck is supplied fitted to the Rotary table. The bevel neck should be adjusted to the 0° position. · Slacken the Bevel Locking screw using the Bevel
Locking Handle. (Fig. 8) · Rotate the bevel neck to the vertical position so
that it rests against the 0 degree stop. · Tighten the Bevel Locking Handle.

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INSERTING THE CARRIAGE SLIDE

FITTING THE SLIDE RAIL COVER:

Note: Make sure the cutting head is in the down

IMPORTANT: If for any reason (transit damage, right position before proceeding.

unpacking error, operator mistake, etc.) the

• Remove Slide Locking Screw and spring

locating lugs at the tip of the carriage slide

(Fig. 15).

arms have been `tripped’, the sliding carriage

• With the saw’s Cutting Head facing towards you,

cannot be fitted into the bevel neck or onto the

align the Slide Rail Cover’s cut out channel over

cutting head.

the right rail.

The locating lugs (Fig.11) must be reset, if

• Insert the single tab into the recess between the

either or both have been `tripped’ prematurely.

two rails on the rear of the Cutting Head.

• Lower the Slide Rail Cover onto the rails

RESETTING THE LOCATING LUGS

and click the two rear tabs into place on

• Gently push the protruding lug into the

the rear Carry Handle.

Carriage arm.

• Re-fit the Slide Locking Screw and spring.
• Gently ease the locating lug deployment plunger

forward by using a flat bladed screwdriver (not

THE MACHINE TABLE EXTENSIONS (Fig. 16)

supplied) as a lever. (Fig. 12)

Note: Two (2) machine table extension pieces are

provided with this machine. They are `handed’, one

The carriage slides two (2) arms should be inserted being for the right hand side, and one for the left

through the two linear bearings contained within hand side.

the bevel neck.

The carriage slide should be inserted from the back TO FIT THE TABLE EXTENSIONS:

ensuring that the `Evolution’ logo is the correct way · Carefully examine the table extension pieces to

1. (Fig. 9)

determine which is for the right hand side and

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• Slide the sliding carriage arms through

which is for the left hand side.

the bevel neck for approximately half of

• Remove the socket headed screws (Fig. 17) from

their length.

the table using the hex key provided.

• Screw the carriage slide locking screw into the
• Position the relevant Extension piece onto the

threaded hole above the right hand arm of the

table and secure it into its service position using

carriage slide. (Fig. 10)

the socket headed screws.

• Repeat for the second Extension piece.

Note: Ensure that the anti-vibration spring is fitted

underneath the hand knob before fitting the

ROUTING THE POWER CABLE

locking screw into its service position.

WARNING: This machine is equipped with a

mains cable and a moulded plug which satisfies

• Tighten the locking screw to lock the sliding

the regulations of the receiving country. This

carriage into the desired position.

cable and plug, if damaged, should only be

replaced with genuine Evolution replacement

ATTACHING THE CUTTING HEAD

parts and be fitted by a competent technician.

• Align the cutting head with the two (2) sliding

carriage arms. (Fig. 13a)

• Ensure that the cutting head is in the
• Push the cutting head onto the Carriage arms firmly until the `click’ of the Locating Lugs deploying is heard. (Fig. 13b)

down position. · Ensure that the carriage slide is in its most
forward position and locked. (Fig. 18) From the motor the mains cable should be routed

Note: The deployed locating lugs must be fully visible when viewed from the side of the cutting head. (Figs. 14a, 14b, 14c) The Locating Lugs are coloured green to make identification easy.

through the front cable guide and then be routed rearwards (Fig. 19). The cable should be inserted into the rear cable guide/clamp. Ensure the Cable Grip Component is inside the cable guide when the cable passes through.

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This guide/clamp should then be fastened to the rear sliding carriage cross piece (right hand side) using the self tapping cap screw (included). (Fig. 20) Note: The cable should not be tight anywhere along its length. (Fig. 21)
Raise and lower the cutting head several times and also operate the sliding carriage. Check that the cable does not become entangled with any other parts of the machine. Check also that the cable is not stretched during any of the operating procedures. To secure the cable, secure the cable using the cable clip.

machined into the cutting head upper surface near to the pivot point. (Fig. 35).
INSTALLING OR REMOVING A BLADE WARNING: Only carry out this operation with the machine disconnected from the mains supply.
WARNING: Only use genuine Evolution blades or those blades specifically recommended by Evolution Power Tools and which are designed for this machine. Ensure that the maximum speed of the blade is higher than the speed of the motor.

Note: The cable guides can be used to provide a very convenient way of storing the mains cable on the machine (Fig. 22) when the machine itself is not being used and is perhaps in storage.
UNLATCHING AND RAISING THE CUTTING HEAD (Fig. 34) WARNING: To avoid serious injury, NEVER perform the locking or unlocking procedure unless the saw is OFF and the blade stationary.
To release the cutting head from the locked down position: · Gently press down on the Cutting
Head Handle. · Supporting the head pull out the head
latching pin (Step 1) allow the cutting head to rise to its upper position.(Step 2)
Note: The cutting head will automatically rise to the upper position once it is released from the locked down position. · It will automatically lock in the upper position.
If release is difficult: · Gently rock the cutting head up and down. · At the same time twist the Head Latching
Pin clockwise and pull outwards.
Note: We recommend that when the machine is not in use the cutting head is locked in its down position with the latching pin fully engaged in the open half socket which is

Note: It is recommended that the operator considers wearing protective gloves when handling the blade during installation or when changing the blade.
Ensure the cutting head is in its upper position. (Fig. 36) · Press the lower blade guard locking trigger
(Step 1) and rotate the lower blade guard (Step 2) up and into the upper blade guard.
Note: Lowering the cutting head slightly will allow the lower blade guard to rotate fully into the upper blade guard giving maximum access for the operator.
· Press the black arbor lock button to lock the arbor. (Fig. 37)
· Using the supplied Hex Key, release the flange bolt and outer blade flange and the blade from the arbor. (Fig. 38)
Note: The arbor screw has a LH thread. Turn clockwise to loosen. Turn counterclockwise to tighten.
Ensure that the blade and blade flanges are clean and free from any contamination. · The inner blade flange should be left in place,
but if it is removed for cleaning it must be replaced the same way round as it was removed from the machine.

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Install the new blade. Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard.
Note: The blade teeth should always point downward at the front of the saw.
· Install the outer blade flange and flange bolt. (Fig. 39)
· Lock the arbor and tighten the arbor screw using moderate force, but do not overtighten.
· Ensure the Hex Key is removed and the arbor lock has released before proceeding.
· Ensure the blade guard is fully functional before using the machine.

If the blade is blade is not at 90 degrees (square) with the rotary table, then adjustment maybe required. · Loosen the bevel lock handle and tilt the
cutting head to the left. · Loosen the locknut on the Bevel Angle
adjustment screw. (Fig. 25) · Use a Hex Key to turn the screw in or out to
adjust the blade angle. · Return the cutting head to its upright
position and recheck the angular alignment against the set square. · Repeat the above steps until correct angular alignment is achieved. · Tighten the Bevel Angle Adjustment locknut securely.

CHECKING AND ADJUSTING

0° Bevel Pointer Adjustment

OF THE PRECISION ANGLES

Note: The operator must be satisfied that the

Note: This machine has been accurately

blade is set exactly perpendicular to the table

set up and adjusted at the factory. If it is

when in the upright position and against its stop.

suspected that some of the precision angles

have been lost (due perhaps to normal

• If the pointer is not in exact alignment

workshop attrition) they can be reset by

with the 0° mark on the protractor scale

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following the procedure outlined below.

adjustment is necessary.

• Loosen the Bevel Pointer screw using a #2

Note: Several checks/adjustments are possible

Phillips screwdriver. (Fig. 26)

on this machine. The operator will require a set · Adjust the Bevel Pointer so that it is in

square (not supplied) to carry out these checks

alignment exactly with the 0° mark.

and adjustments.

• Retighten the screw.

WARNING: Checks/adjustments must only be conducted with the machine disconnected from the power supply.
BEVEL ANGLES (0° & 45°) 0° Bevel Stop Adjustment Ensure that the cutting head is in the locked down position with the latching pin fully engaged in its socket. Ensure that the cutting head is upright, against its stop and the bevel pointer is indicating 0° on the scale. (Fig. 23) Place the set square on the table with one edge against the table and the other edge against the blade (avoiding the TCT tips). (Fig. 24)

45° Bevel Stop Adjustment · Loosen the bevel lock handle and tilt the
cutting head completely to the left until it rests against the 45° stop. · Use a set square to see if it at 45 degrees to the Rotary table (avoid the TCT tips). · If the saw blade is not in exact alignment adjustment is necessary. · Return the cutting head to its upright position. · Loosen the locknut on the 45° Bevel adjustment screw. · Use a Hex Key to adjust the adjustment screw in or out as required. (Fig. 27) · Tilt the cutting head to the 45° setting and recheck for alignment with the set square. · Repeat the above steps until the correct angular alignment is achieved. · Tighten the adjustment screw locknut securely once alignment is achieved

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MACHINE FENCE ALIGNMENT The Fence must be aligned at 90° (square) to a correctly installed blade. The Rotary table must be set at `0°’ mitre angle.
The Fence is fastened to the table with four (4) socket head Hex screws (Fig. 31), two (2) to the left hand side and two (2) to the right hand side. All four (4) are located through elongated slots machined into the fence casting.
· Ensure that the cutting head is in the locked down position with the latching pin fully engaged.
· Place a set square on the table with one edge against the Fence and the other edge against the Blade (avoiding the TCT tips). (Fig. 32)
· If adjustment is necessary, loosen the three (3) Fence adjustment screws using a Hex Key.
· Re-position the Fence in its elongated slots until alignment is achieved.
· Securely tighten the socket head Hex screws, repeat on both sides.
Mitre Angle Pointer Adjustment Note: There are dual mitre angle scales cast into the front of the machines base. A small pointer attached to the rotary table indicates the angle selected. If necessary, the pointer can be repositioned by loosening its fastening screw using a #2 Phillips screwdriver. Adjust as necessary, and then securely tighten the fixing screw. (Fig. 33)
THE DEPTH STOP (Fig. 28) Use of the depth stop allows the operator to cut slots in a work-piece. The downward travel of the cutting head can be limited so that the saw blade does not completely cut through the work-piece. Note: When using the depth stop it is advisable that the depth of cut is checked using a scrap piece of timber to ensure that the slot is cut correctly. By making a cut in the work-piece, and then repeating the cut but with the work- piece slightly repositioned to the left or right, it is possible to perform trenching cuts.

To use the depth stop: · Deploy the depth stop stop plate’ (Fig. 28a) by rotating it forward from its storage position alongside the machine through approximately 150 degrees to its service position. · Loosen the knurled locking nut. (Fig. 28b) · Adjust the thumb – screw (Fig. 28c) to limit the cutting heads travel to the required depth. · Once set to the desired depth, tighten the knurled locking nut (Fig.28b) against the retaining bracket to lock the depth stop and ensure that there is no movement. · When cutting is complete either re-adjust the depth stop or return thestop plate’ to its storage position. · Check that the Cutting can be locked in the down position by the head latching pin.
THE SLIDING UPPER FENCE SECTION (Fig. 29) The Left Hand side of the machines Fence has an adjustable Upper section. This section can slide to the left by a maximum of approximately 100mm.
Note: To prevent the Sliding Upper section from being removed completely (and thus possibly being lost) the Sliding Upper section is captive’ on the Lower Fence. Adjustment may be necessary when certain acute bevel or compound angles are selected to provide clearance for the moving cutting head and blade as a cut is made. To adjust the sliding fence: · Loosen the thumbscrew. (Fig. 30) · Slide the upper section of the Fence leftwards to the required position and tighten the thumbscrew. · Conduct a dry run’ with the power off to confirm that there is no interference between moving parts as the cutting head and blade are lowered to make a sliding cut.

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THE LASER

work-piece. Always ensure that the laser

This machine is equipped with a laser cutting beam is directed at the work- piece only

guide. This allows the operator to preview the when it is located on the mitre saw table.

path of the blade through the work-piece. The Never direct the laser beam onto any

ON/OFF switch for the laser Guide is positioned bright, shiny reflective surface, as the laser

on the top of the cutting head near the mains beam could be reflected back towards the

cable entry point. (Fig. 40)

operator. Do not change the laser unit for

Avoid direct eye contact with the laser beam, any other type.

and do not use on material that could reflect

Do not tamper with the laser unit. Only touch

the laser beam.

the unit when making adjustments. Repairs

to the laser shall only be carried out by an

WARNING: Do not stare directly at the laser authorised service centre.

beam. A hazard may exist if you deliberately

stare into the beam. Please observe all of

The laser guide line.

the following safety rules.

The projected laser guide line shows the path of

the blade during a cut. To use the laser guide for

• The laser beam must not be deliberately aimed a known angle (e.g. 45° mitre):

at personnel and must be prevented from

• Mark the cut required on the work-piece

being directed towards the eyes of a person.

using a pencil, etc.

• Always ensure that the laser beam is used
• Set the saw to the cutting angle required

only on work-pieces that have non-reflective

(45°) and lock into position using the mitre

surfaces, i.e natural wood or matt surfaces etc. locking handle and/or the positive stop

• Never exchange the laser module assembly

locking lever.

for a different type or class of laser.

• Switch on the laser beam.

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• Repairs to the laser module must only be
• Position the work-piece on the rotary table

conducted by Evolution Power Tools or their

and against the fence.

authorized agent.

• Slide the work-piece into position until

the pencil line on the work-piece and the

Note: The laser Guide can be a very useful

projected laser line exactly match.

facility, particularly when a large number of

• Clamp the work-piece into position using the

work-pieces are to be cut.

hold down clamp.

However the laser Guide should not

• Proceed to make the cut.

be regarded as a substitute for good

conventional planning and marking out.

To use the laser guide for an

unknown angle:

LASER SAFETY

• Mark the position of the cut to be made on the

The laser guide line used in this product uses

work-piece using a pencil etc.

a class 2 laser with a maximum power output · Place the work-piece on the rotary table and

of 1mW at a wave length of between 650nm.

against the fence.

These lasers do not normally present an

• Adjust the mitre saw to give the approximate

optical hazard, although staring at the beam

angle of cut. Do not tighten the mitre lock

may cause temporary flash blindness.

handle at this stage.

• Slowly slide the work-piece backwards

WARNING: Do not stare directly at the

and forwards along the fence, whilst at the

laser beam. The laser must be used and

same time slowly adjusting the angle of the

maintained as detailed in this manual. Never intentionally aim the laser beam at any person and prevent it from being directed

rotary table. · Stop when the projected laser line and pencil
line on the work-piece match exactly.

towards the eye, or an object other than the

• Tighten the mitre lock handle to lock the rotary table in place.

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• Secure the work-piece with a hold down clamp. · Recheck the alignment. · When satisfied that alignment is accurate
  proceed to make the cut.
  The laser lens cap (if fitted) If fitted the laser lens cap is a simple push fit onto the front of the laser unit. If it becomes damaged or opaque for any reason it can be replaced. Carefully pull the lens from the laser unit and replace with a new lens.
  LASER ADJUSTMENT WARNING: At no time during this procedure should the motor be started.
  To check laser alignment: · Place a piece of cardboard, or similar, onto the
  rotary table of the machine. · With the carriage slide in the rearmost position,
  lower the cutting head so that a blade tooth makes a mark in the cardboard. · Allow the cutting head to rise, and then repeat the above with the carriage slide in an approximate mid- way position. · Again repeat, but with the carriage slide moved to its most forward position. · With the cutting head raised, turn on the laser and slide the cutting head backwards and forwards to observe if the projected laser beam is in line with the marks previously made: · Beam is aligned with the marks = No further action required. · Beam is not parallel with the marks = Follow section A. · Beam is parallel but not aligned with the marks = Proceed to section B.
  A. If the laser beam is not parallel to the marks proceed as follows: · Loosen the clamping screw. (Fig.41a) · Carefully rotate the laser module, until the line
  is parallel with the marks in the cardboard. · Re-tighten the clamping screw. · Recheck the alignment.
  B. If the laser beam is parallel with the marks, but not going through them: · Slacken the two screws. (Fig. 41b)

• The laser mounting block can now be moved sideways to align the laser beam with the marks made in the cardboard.
  · When the laser beam is in the correct place, re-tighten the two screws.
  · Repeat procedure `A’ to check alignment.
  Note: The above adjustments & alignments should be checked on a regular basis to ensure laser accuracy.
  Note: The following WARNING labels can be found on this machine: LASER RADIATION DO NOT STARE INTO THE BEAM CLASS 2 LASER PRODUCT LASER RADIATION AVOID DIRECT EYE CONTACT
  PERMANENTLY MOUNTING THE MITRE SAW To reduce the risk of injury from unexpected saw movement, place the saw in the desired location either on a workbench or other suitable machine stand. The base of the saw has four mounting holes through which suitable bolts (not supplied) can be placed to secure the mitre saw. If the saw is to be used in one location, permanently fasten it to the workbench using appropriate fastenings (not supplied). Use locking washers and nuts on the underside of the workbench. (Fig. 42 )
  · To avoid injury from flying debris, position the saw so that other people or bystanders cannot stand too close (or behind) it.
  · Locate the saw on a firm, level surface where there is plenty of room for handling and properly supporting the work-piece.
  · Support the saw so the machine table is level and the saw does not rock.
  · Bolt or clamp the saw securely to its support stand or workbench.
  Note: This machine can be attached to the Evolution Mitre Saw Stand. (Fig. 44). This will provide a safe secure, and extremely portable workshop stand which is capable of handling long pieces of material. Operator efficiency and safety may thus be enhanced, as well as operator fatigue reduced.

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FOR PORTABLE USE:

are holes for the clamp located on both left and

• Mount the saw on a 18mm thick piece of

right of the base. (Fig. 46)

plywood or MDF (800mm x 500mm min size

recommended) using appropriate fastenings

OPERATING INSTRUCTIONS

(not supplied).

Caution: All mitre saws should be inspected

(particularly for the correct functioning of the

Note: It may be necessary to countersink the

safety guards) before each use. Do not connect

washers, nuts, etc. to the underside of the

the saw to the power supply until a safety

plywood or MDF mounting board. The underside inspection has been carried out.

needs to be smooth and flush with no protruding fixings etc.

WARNING: Ensure that the operator is adequately trained in the use, adjustment

• Use `G’ clamps to attach the mounting board to the work surface. (Fig. 44)

and maintenance of this machine, before connecting it to the power supply and commencing operations. To reduce the risk

THE HOLD DOWN CLAMP (Fig. 45) Note: One (1) Hold Down Clamp is provided with the machine.

of injury, always unplug the saw before changing or adjusting any of the machines parts. Compare the direction of the rotation arrow on the guard to the direction arrow

Two sockets (one either side) are incorporated into the rear of the machines Fence. These sockets are for positioning the Hold

on the blade. The blade teeth should always point downward at the front of the saw. Check the tightness of the arbor screw.

Down Clamp.

(8.3) BODY & HAND POSITIONING (Fig. 47)

To use the Hold Down Clamp during operations: · Never place your hands within the`no hands

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• Fit the clamp to the retaining socket that best

zone’ (at least 150mm away from the blade).

suits the cutting application, ensuring that it is · Keep hands away from the path of the blade.

fully pushed down.

• Secure the work-piece firmly to the table and
• Tighten the fence thumbscrew to lock the pillar

against the fence to prevent any movement.

of the clamp into the fence socket.

• Use a Hold Down Clamp at all times but check
• Place the work-piece to be cut onto the

that it is so positioned that it does not interfere

saw table, against the Fence and in the

with the path of the blade or other moving

desired position.

machine parts.

• Adjust the clamp using the thumbscrews and · Avoid awkward operations and hand positions

hand-wheel so that it securely holds the work-

where a sudden slip could cause your fingers or

piece to the saw table.

a hand to move into the blade.

• Before attempting a cut, make a `dry run’ with

Conduct a `dry run’ with the power disconnected.

the power off so that you can see the path of

Ensure that the Hold Down Clamp does not

the blade.

interfere with the path of the blade, or with the

• Keep your hands in position until the ON/

path of any other part of the cutting head as it is

OFF trigger switch has been released and the

lowered to make the cut.

blade has completely stopped.

Note: The R255SMS includes the 2 piece clamp. The R255SMS+ includes a 3 piece clamp with quick release button.
Front Clamp (Included with R255SMS+) To fit the front clamp, place the rear of the clamp into the holes at the front of the saw’s base. There

THE ON/OFF TRIGGER SWITCH (Fig. 48) The ON/OFF motor trigger switch is a non- latching type. It is ergonomically positioned inside the Cutting HANDLE. To start the motor: · Press the switch to start the motor. · Release the switch to turn off the motor.

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Place the saw on a secure stationary work surface and check the saw over carefully. Check particularly the operation of all the machines safety features before attempting to operate the machine.
PREPARING TO MAKE A CUT DO NOT OVER-REACH Keep good footing and balance. Stand to one side so that your face and body are out of line of a possible kickback.
WARNING: Freehand cutting is a major cause of accidents and should not be attempted.

• Lower the Cutting Handle downwards and cut through the work-piece.
  · Allow the speed of the blade to do the work, there is no need to apply undue pressure to the Cutting Handle.
  · When the cut has been completed, release the ON/OFF trigger switch.
  · Allow the blade to come to a complete stop. · Allow the cutting head to rise to its upper
  position, with the lower blade guard completely covering the blade teeth, and the cutting head locked in the upper position, before releasing the Cutting Handle. · Remove the work-piece.

• Ensure that the work-piece is always firmly resting against the fence, and where practical is clamped with the Hold Down Clamp to the table.
  · The saw table should be clean and free from any sawdust etc. before the work-piece is clamped into position.
  · Ensure that the cut-off’ material is free to move sideways away from the blade when the cut is completed. Ensure that thecut-off’ piece cannot become `jammed’ in any other part of the machine.
  · Do not use this saw to cut small pieces. If the work-piece being cut would cause your hand or fingers to be within 150mm of the saw blade, the work-piece is too small.
  CHOP CUTTING This type of cut is used mainly for cutting small or narrow section material. The cutting head is gently pushed down to cut through the work-piece. The sliding carriage should be locked in its rearmost position. (Fig. 49) · Slide the cutting head to the rear as far as it
  will go. · Tighten the slide lock screw. (Fig. 50) · Place the work-piece on the table and
  against the fence and secure with clamp(s) as appropriate. · Grasp the Cutting Handle. · Turn the motor on and allow the saw blade to reach full speed. · Press the lower guard locking trigger to release the cutting head. (Fig. 51)

SLIDE CUTTING This saw is equipped with a sliding carriage system. Loosening the slide lock screw will release the slide and allow the cutting head to move forwards and backwards. (Fig. 52) The saw blade is lowered into the work-piece and then pushed to the rear of the machine to complete a cut. This type of cut can be used for cutting wide pieces.
· Position the work-piece on the table and against the fence and secure with clamp(s) as appropriate.
· Loosen the slide lock screw. · Grasp the Cutting Handle and pull the
cutting head forward until the arbor (centre of saw blade) is over the front edge of the work-piece. (Fig. 53) · Operate the ON/OFF motor trigger switch and allow the saw blade to reach full speed. · Press the lower blade guard locking trigger for cutting head release. · Push the Cutting Handle all the way down and cut through the leading edge of the work-piece. · Gently push the cutting handle rearwards towards the fence completing the cut. · Always push the cutting head to the full rear position during each cut. (Fig. 54) · When the cut has been completed, release the trigger switch and allow the blade to come to a complete stop. · Allow the cutting head to rise to its upper position, with the lower blade guard

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completely covering the blade teeth, and the The cutting head can be tilted from the normal 0°

cutting head locked in the upper position,

(perpendicular position) to a maximum angle of

before releasing the Cutting Handle.

45° from the perpendicular to the left hand side

WARNING: Never pull the cutting head and

only. Bevel cutting is possible with or without the

spinning blade towards you when making a

sliding carriage system being deployed.

sliding cut. The blade may try to climb up on

top of the work-piece, causing the cutting

Note: A positive stop is provided at 33.9° Bevel

head to `kickback’ forcefully.

angle. This is accessed by deploying (pushing

The cutting head should always be positioned inwards) the 33.9° Bevel Pin. (Fig. 59) Normally

as outlined above before attempting to make a sliding cut. When the cutting head is in the

the Bevel Pin should be left in the un-deployed (pulled out) position.

correct position above the work-piece it can be lowered and pushed rearwards towards the fence to complete the cut.

To tilt the cutting head to the left: · Loosen the bevel lock handle. (Fig. 60) · Tilt the cutting head to the required angle.

MITRE CUTTING (Fig. 58) The rotary table of this machine can be turned through 50° to the left or right from the normal cross-cut (0°) position. Positive stops are provided at 45°, 30°, 22.5° and 15° to both the right hand and left hand sides.

A protractor scale is provided as an aid to setting. (Fig 61) · Tighten the bevel lock handle when the desired angle has been selected. · Stand to the left side of the Cutting Handle when making a cut.

Mitre Cutting is possible with or without the sliding carriage system being deployed.

When cutting is completed: · Release the ON/OFF trigger switch to switch

• Loosen the mitre handle locking knob (Fig. 56) by turning the locking knob anti-clockwise.

off the motor, but keep your hands in position. · Allow the blade to come to a complete stop. · Allow the cutting head has to rise to its

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• Pull up the positive stop locking lever. (Fig. 57)

upper position, with the lower blade guard

• Turn the rotary table to the desired angle.

completely deployed and covering the blade

Note: A protractor scale is incorporated into the machines base to aid setting. · Tighten the mitre handle locking knob when

before removing yours hand(s). · Return the cutting head to the
perpendicular position.

the angle is achieved.

COMPOUND CUTTING (Fig. 62)

Note: It is good practice to tighten the Mitre Locking Knob even when a positive stop is selected and the Positive Stop Locking Lever is positively engaged.

A compound cut is a combination of a mitre and bevel cut employed simultaneously. When a compound cut is required, select the desired bevel and mitre positions as previously described.

BEVEL CUTTING BY TILTING THE CUTTING HEAD A bevel cut (Fig. 55) is made with the rotary table set at 0° mitre angle.
Note: It may be necessary to adjust the upper section of the sliding fence to provide clearance for the moving cutting head. (Fig. 29-30)

Note: Compound Cutting with the sliding carriage system deployed is possible. Always check that the sliding blade does not interfere with the machines fence or any other parts of the machine. Adjust the upper left hand section of the sliding fence if necessary.

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CROWN MOULDING CUTTING This machine is capable of cutting the mitre angles required for Crown Mouldings. To configure the machine to cut Crown Moulding: · Deploy the 33.9° Bevel Pin by pushing it fully
inwards. (Fig. 59) · Tilt the cutting head to the 33.9° position
and lock it in place by tightening the bevel lock handle. · Turn the rotary table and set it to 31.6° mitre angle as indicated by the protractor scale.
Ensure that the Crown Moulding is correctly positioned on the rotary table and secure it with appropriate clamps before making the cut.
When cutting operations are completed, return the cutting head to the vertical position and return the 33.9° Bevel Pin to its outer (disengaged) position.
CUTTING BOWED MATERIAL (Fig. 63) WARNING: Before cutting any work-piece, check to see if it is bowed. If it is bowed the work-piece must be positioned and cut as shown. Do not position the work-piece incorrectly or cut the work-piece without the support of the Fence.
CLEARING JAMMED MATERIAL · Turn mitre saw “OFF” by releasing the
trigger switch. · Allow the blade to come to a complete halt. · Unplug the mitre saw from the mains supply. · Carefully remove any jammed material from
the machine. · Check the condition and operation of the
safety guard. · Check for any other damage to any part of
the machine e.g. the blade. · Have any damaged parts replaced by
a competent technician and a safety inspection carried out before using the machine again. The free end of a long work-piece should be supported at the same height as the machines rotary table. The operator should consider using a remote work-piece support stand, adjustable workmate or saw horse etc.

OPTIONAL EVOLUTION ACCESSORIES
DUST BAG (Supplied with R255SMS+) A Dust Bag can be fitted to the extraction port at the rear of the machine. The Dust Bag is for use when cutting wooden materials only.
· Slide the Dust Bag over the dust extraction port, ensuring that the spring clip grips the port holding the Dust Bag securely in place. (Fig. 64)
Note: For operational efficiency empty the Dust Bag when it becomes 2/3 full. Dispose of the contents of the Dust Bag in an environmentally responsible way. It may be necessary to wear a dust mask when emptying the Dust Bag.
Note: A workshop vacuum extraction machine can be attached to the dust extraction port if required. Follow the manufacturers instructions if such a machine is fitted.
WARNING: Do not use the Dust Bag when cutting metallic materials including wood with nails.
EXTRACTION PORT ADAPTOR TUBE (Supplied with R255SMS+) Use the Adaptor Tube to connect the extraction port of the machine to suitable commercial workshop vacuum extraction equipment (not supplied) which have ø30mm internal bore hoses or inlet ports.

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MAINTENANCE Note: Any maintenance must be carried out with the machine switched off and disconnected from the mains/battery power supply.

Check that all safety features and guards operating correctly on a regular basis. Only use this machine if all guards/safety features are fully operational.

All motor bearings in this machine are lubricated for life. No further lubrication is required.

Use a clean, slightly damp cloth to clean the plastic parts of the machine. Do not use solvents or similar products which could damage the plastic parts.

WARNING: Do not attempt to clean

by inserting pointed objects through

openings in the machines casings etc. The

machines air vents should be cleaned using

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compressed dry air.

Excessive sparking may indicate the presence of dirt in the motor or worn out carbon brushes. If this is suspected have the machine serviced and the brushes replaced by a qualified technician.

(6.4) ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.

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ASSEMBLY SAFETY CHECKS

PART Slides Mitre Handle Locking Knob Slide Carriage locking screw Power Cable Blade
Safety Guards
Supply Mounting
Sited Environment

CONDITION

YES

Inserted through the bevel neck and connected to the cutting head. Locating lugs successfully deployed.

Installed into mitre handle / rotary table.

Inserted into the threaded hole in the bevel neck. Anti-vibration spring fitted beneath the locking screw hand knob.

Routed correctly with cable guide/clamps correctly installed.

Blade correctly installed and with the rotation arrows on the blade and on the machine matching. Outer blade flange and arbor bolt and washer correctly fitted.

Lower Safety Guard fully operational. cutting head locks in the upper position with blade covered. cutting head can only be lowered when Blade Guard Locking Lever is operated.

Supply matches specification found on machine Rating Plate. Plug matches power source outlet.

Either: a) Machine permanently sited and bolted to workbench. b) Machine mounted on board which can be clamped
to workbench. c) Machine is bolted to a dedicated mitre saw Stand.

Adequate provision made for the handling of long or irregular shaped work- pieces.

Dry, clean and tidy. Temperature conducive to material handling. Lighting adequate (double banked if fluorescent lights are used).

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

FINAL SAFETY CHECKS

PART

CONDITION

YES

Assembly

Repeat the Assembly Safety Checks.

Operation

With the machine switched off and disconnected from the mains supply, carry out the following procedures: · Set the machine to each of its maximum operational settings in turn. · At each setting lower the cutting head to its lowest position,
observing the path of the blade as you do so. · Check that the blade does not interfere or strike any part of the
machine, castings or guards as the cutting head is lowered. · Check that when the sliding carriage is employed no contact
between the cutting head and the blade and other parts of the machine occurs. · Spin the blade by hand (it is advisable to wear gloves whilst doing this, but not when the saw is being used operationally). · Check that the blade rotates smoothly with no unusual noises, and that there is no contact between the blade and the upper and lower blade guards. · Checkthatthereisnodiscernibleblade`wobble’inanydirectionas the blade rotates.

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

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EC DECLARATION OF CONFORMITY
The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below. The manufacture further declares that the machine as detailed in this declaration, where applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC 2014/30/EU. 2011/65/EU.
2012/19/EU.

Machinery Directive. Electromagnetic Compatibility Directive, The Restriction of the Use of certain Hazardous Substances in Electrical Equipment (RoHS) Directive The Waste Electrical and Electronic Equipment (WEEE) Directive

And is in conformity with the applicable requirements of the following documents

EN 62841-1:2015 · EN 62841-3-9:2015 · EN ISO 12100:2010 · AfPS GS 2014:01 PAK EN 55014-2: 2015 · EN 61000-3-3: 2013 · EN 55014-1:2006/A2:2011 · EN 61000-3-2:2014

Product Details

EN

Description:

255mm MULTI-MATERIAL SLIDING MITRE SAW

Evolution Model No: R255SMS: 052-0001 / / 052-0002 / 052-0003

R255SMS+: 052-0001A / 052-0002A / 052-0003A

Brand Name:

EVOLUTION

Voltage:

220-240V / 110V ~ 50 Hz

Input:

2000W (220-240V) / 1600W (110v)

The technical documentation required to demonstrate that the product meets the requirements of directive has been compiled and is available for inspection by the relevant enforcement authorities, and verifies that our technical file contains the documents listed above and that they are the correct standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Date:

Print: Barry Bloomer Supply Chain & Procurement Director
14/05/2018

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield S20 3FR

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AUS
Total Tools (Importing) Pty Ltd 20 Thackray Road Port Melbourne Vic 3207
T: 03 9261 1900
UK
Evolution Power Tools Ltd Venture One, Longacre Close Holbrook Industrial Estate Sheffield, S20 3FR
T: +44 (0)114 251 1022

FR
Evolution Power Tools SAS 61 Avenue Lafontaine 33560, Carbon-Blanc Bordeaux
T: +33 (0)5 57 30 61 89
USA
Evolution Power Tools LLC 8363 Research Drive Davenport, IA 52806
T: 866-EVO-TOOL

DE +44 (0)114 251 1022 ES +34 91 114 73 85 NL +44 (0)114 251 1022 PL +48 33 822 09 22 PT +34 91 114 73 85 RO +44 (0) 114 2050458 RU +7 499 350 67 69 TR +90 (0) 312 9001810

EPT QR CODE
V4 – BK1

References

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• Evolution Power Tools
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