TP5-240-480 DC Quick Charging Stations

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Product Information

Specifications

• Model: TP5-240-480/HPC-240-480
• Type: DC Quick Charging Station
• Manufacturer: Blink

Product Usage Instructions

Installation Overview

Before starting the installation process, ensure you have read
and understood all the instructions provided in the manual. Make
sure to follow all safety precautions to avoid accidents.

Preparations Before Starting

Check that all the components are included in the box contents.
Prepare the necessary tools required for installation, such as
appropriate cables and connectors.

Operating Instructions

Once the installation is complete, familiarize yourself with the
operating instructions provided in the manual. This includes
understanding how to start a charging session and adjusting charger
settings.

Maintenance and Service

Regular maintenance is essential to ensure the proper
functioning of the charging station. Refer to the manual for
guidelines on maintenance procedures. In case of any issues,
contact customer support for service assistance.

Troubleshooting

If you encounter any problems with the charging station, refer
to the troubleshooting section of the manual. Follow the
recommended steps to identify and resolve common issues.

FAQ

Q: What should I do if the charging station does not power

on?

A: Check the power supply and connections to ensure everything
is properly connected. If the issue persists, contact customer
support for further assistance.

Q: Can I install the charging station myself?

A: It is recommended to have the charging station installed by
instructed service personnel or a qualified electrician to ensure
safety and proper installation.

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INSTALLATION GUIDE
DCFC ­ 240kW
INSTALLATION GUIDE
Model(s) TP5-240-480/HPC-240-480 DC quick charging stations Installation and operating instructions. DC quick charging stations Installation and operating instructions.
Please read all the instructions before installation and Plseaavsee trheaedmaflol trhefuitnusrterurcetfieornesncbee.fore installation and save them for future reference.
BlinkCharging.com

1
MANY THANKS!
Dear customer! Thank you for purchasing this Blink product. Before using or operating this product, please read this manual carefully and keep it handy. The company is not liable for any accidents caused by breach of safety precautions or instructions in this manual. This product is live and should only be opened by instructed service personnel or a qualified electrician for service, maintenance or repair and fault handling to avoid electric shock.
ATTENTION
Our company will not assume any responsibility for power damage, personal injury, property loss or damage of charger caused by installation not in accordance with the instructions of this manual.
PLEASE NOTE
Blink reserves the right to make changes as necessary to comply with changes in the industry and due to errors and omissions to ensure a safe and reliable installation. Please call our customer support line if there are any questions related to installation or operation of this equipment. “Please don’t make assumptions, call us!”

2
CONFIDENTIALITY
The materials contained in this document represent proprietary and confidential information pertaining to services and methods of Blink. By reading this document you agree that the information shall not be disclosed outside of and shall not be duplicated, used, or disclosed for any purpose other than what it was created for.
This manual covers the electrical and mechanical installation procedure for the Blink TP5-240-480/HPC240-480 charger. The operations and programming manual are separate. The model hosts different voltage and connector configurations. Below are different product numbers.

TABLE OF CONTENTS
TABLE OF CONTENTS CRITICAL SAFETY SPECIFICATIONS ADAPTED GRID SYSTEM INSTALLATION OVERVIEW ADA CONSIDERATIONS RECOMMENDED CABLE GAUGE BOX CONTENTS OUTLINE OF DRAWING STATION ANATOMY MECHANICAL INSTALLATION UNPACK START INSTALLATION WIRING

3
03 05 08 10 11 13 14 15 16 20 23 25 26 29

TABLE OF CONTENTS
PREPARATIONS BEFORE STARTING OPERATING INSTRUCTIONS CHARGER SETTINGS HOW TO START A CHARGING SESSION MAINTENANCE AND SERVICE TROUBLESHOOTING CUSTOMER RESPONSIBILITIES WARRANTY AND SERVICE PLAN WARRANTY TERMS EXCLUSIONS FROM LIMITED WARRANTY CONTACT US

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31 33 34 50 52 54 57 58 58 59 61

5

CRITICAL SAFETY WARNING

READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING EQUIPMENT

This unit is a high-powered electrical device and can be hazardous if improperly installed, serviced, or operated. Failure to follow procedures in this manual could result in extreme hazard to personnel and/or damage to the equipment and related infrastructure. In addition, the installation, service, and maintenance need to comply with local codes and the Authority Having Jurisdiction (AHJ).

IMPORTANT SAFETY INSTRUCTIONS
The symbols used are international icons used to depict various levels of caution when installation, servicing or maintaining the equipment. Same symbols will also appear on the equipment for identifying caution levels required when accessing certain areas of the charger.
High voltage danger label to keep people safe from electrical DANGER discharge, which could result in injury or potential death.

Warning icon represents hazard, that could result in severe WARNING injury or possibly death.

GENERAL Caution icon represents a potential hazard or unsafe practice CAUTION that could result in injury.

6

CRITICAL SAFETY

READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING EQUIPMENT

SERVICE WARNING
There are no serviceable items inside the equipment. There is high voltage inside the equipment which could cause severe injury or death. Do not attempt to repair the charge station yourself. This can only be performed by factory qualified personnel.
CHARGING CABLE DAMAGE
Do not operate the charger if the charging cable is damaged or if there are exposed wires in the charging cord assembly. Shut off power at the electrical disconnect or at the breaker. Then immediately contact Blink service. If there are any questions, please contact customer service.
SAFETY INSTRUCTIONS
Read the entire installation instructions before designing the installation and prior to installation. This equipment should be installed by a journeyman level electrician. Local building codes need to be complied with. In most jurisdictions the installation of this equipment requires plan check, building and electrical permits. Verify with the local Authority Having Jurisdiction prior to starting construction. The charging station relies on the grounding system for safety. All grounding instructions should be strictly adhered to as prescribed in this manual and any applicable electrical safety requirements, all local electrical safety codes, and NEC.

7

CRITICAL SAFETY

READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING EQUIPMENT

HIGH VOLTAGE EQUIPMENT:
This charging system contains both AC and DC high voltage circuitry and devices and should only be installed by a qualified electrician trained to work on high voltage, high current AC and DC systems.
ADDITIONAL CAUTIONARY NOTES
WARNING
Do not have power on while any of the maintenance doors are open unless proper personal protection equipment is worn. Only trained personnel should be working on this equipment while the doors are open, and the unit is powered on.
WARNING
There are high voltage and high-capacity energy storage components on this system. There are components and circuits that remain charged for some time (1 to 2 minutes) with high voltage power, even after main power is disconnected. Always test with a voltmeter before any maintenance or service is performed. Only Blink authorized personnel are allowed to perform product repairs.

8
(or larger)

9

10
ADAPTED GRID SYSTEM

11

INSTALLATION OVERVIEW

Electrical Input Requirements Location
Mounting Pad

Input voltage: 480Y VAC (3 Phase + Neutral + Earth), 60Hz
Full Load Amperage: 320 Amps (At Rated power)
Breaker Capacity: 400 Amps
This charging stations has 4 doors, i.e. Front, Rear, Left and Right. Clear 35″distance on the front and rear sides and 24″on left and right side of a charger to be maintained for air circulation for cooling and opening panel for maintenance.
Flat concrete base with vertical gradient not more than 5% will be provided and a provision for electrical service wires to exit the concrete pad in the location as defined in this document.
HPC-240-480 Charger Dimensions (L X D X H): 43.07″x 36.97″x 81.30″ TP5-240-480 Charger Dimensions (L X D X H): 51.81″x 40.71″x 77.16″
Mounting pad shall be of concrete cement with approximate dimensions Length 41.3″, Width 41.7″, Height 29.6″, to accommodate the weight and dimensions of the base. Place the charger on the concrete mounting pad with anchor studs using lock washers and nuts.
For ADA requirements, the concrete mounting pad shall not exceed 6 inches above the plane of the parking lot.
For relocation / lifting ­ Forklift can be used; provision has been made for this.

12

INSTALLATION OVERVIEW

Barricade (Bollards) Cables Grounding Breaker Miscellaneous

Suitable bollards should be provisioned to restrict approach of EV to the charger. EV shall be at in accordance with local code.
Input Cables must be Copper (3P+N). Flexible copper is preferred. Please see the table below in next section for the cable gauge.
Depending on the situation and cable type, the cables must be embedded in the ground with proper cable duct.
Reliable protective grounding must be provided. It is recommended to have separate dedicated ground exclusively for the charger considering safety aspects. The ground resistance should be less than or equal to 4. Copper cable in accordance with NEC shall be used to connect charger housing to external ground.
Breaker (3P+N) with suitable current capacity depending upon the charger rating to be provided. This shall be in accordance with NEC, typically 1.25 X Full Load Amperage.
Copper lugs (flat type) for input cable and earth cable should be provided based on size of cable.

13

INSTALLATION OVERVIEW

Do not allow flammable or explosive materials, chemicals, flammable vapors, or other dangerous goods close to charging station.

Additional notes

In the areas of floods, heavy rains, storms, snow, or similar harsh weather conditions, Blink recommends a canopy for the charger for protection. The charger is IP54.
Confirm that your installation site has a load capacity sufficient to support this equipment.
Charge cable length depending on options will be between 13 f t & 16 ft.

ADA CONSIDERATION

This equipment has been designed to meet ADA requirements when installed as prescribed in this manual and in accordance with the STANDARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities document, 2010 ADA Standards for Accessible Design: http://www.ada.gov/2010ADAstandards_index.htm Parking space, allowances for wheelchair movement, charger, bollards, and parking stops are defined in several publicly available EV charger installation recommended practices documents incorporating the ADA requirements. http://www.ada.gov *For information about the ADA, including the revised 2010 ADA regulations, please visit the Department’s website www.ADA.gov; or, for answers to specific questions, call the toll-free ADA Information Line at 800- 514-0301 (Voice) or 800-514-0383 (TTY).

RECOMMENDED CABLE GAUGE

Capacity 30kW 60kW 120kW 160kW 180kW 200kW 240kW 300kW 360kW

FLA(Amps) 40 80 160 215 240 265 320 400 480

Breaker(Amps) 50 100 200 270 300 335 400 500 600

14
AWG 8 2 3/0
300MCM 350MCM 400MCM 600MCM 900MCM 1500MCM

BOX CONTENTS
Item Charger
Bolt M14 *100
Key
Factory Test Report
Matching socket or hex wrench
Match according to the molded case circuit breaker model
Certificate

15

Quantity 1 6 2 1 1

Bolt M14 *100 Key

Matching socket or hex wrench

Factory Test Report

Certificate

1

16
OUTLINE OF DRAWING (HPC-240-480)

17
OUTLINE OF DRAWING (HPC-240-480)
Before making the concrete pad, determine the position of the pre-embedded PVC pipe according to the position shown in the figure to facilitate later wiring.
Front
Location of embedded PVC pipe
Back

18
OUTLINE OF DRAWING (TP5-240-480)

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OUTLINE OF DRAWING (TP5-240-480)
Before making the concrete pad, determine the position of the pre-embedded PVC pipe according to the position shown in the figure to facilitate later wiring.
Front Location of embedded PVC pipe
Back

STATION ANATOMY
LED Sign Indicator
Charging Status Indicator
10″ display Credit Card Reader

20
Cable Retractors Rear Panel Lock

21
STATION ANATOMY

22
STATION ANATOMY
Pos Machine Antenna 4G Modem Antenna
Pos Machine

23

MECHANICAL INSTALLATION (HPC-240-480)

41.3 Back
41.7

CONCRETE PAD
Concrete pad using 3,000 to 4,000 psi concrete should be used. Electrical for AC power should be positioned such that it exits the concrete pad at the Main AC Power Line Opening.

Important things to note: When making the installation platform, a PVC pipe with a diameter of 100mm is pre-buried, and steel wires are reserved in the PVC pipe for the convenience of wiring.

The reserved position of the PVC pipe corresponds to the position of the cable inlet at the bottom of the charging pile.

The dimensions of the concrete foundation will need to be

determined according to the local jurisdiction. The reference

foundation is 23.6″ deep below ground, Foundation fabrication

uses steel bars in accordance with relevant standards.

Front 29.6″

Recommended 5/8″ threaded rebar. The concrete platform should be 6″ above ground; any more than 6″ will cause the

charger to control above the ADA compliance maximum and

may cause the inspection to fail and the foundation may need

to be lowered to meet ADA guidelines.

Overall dimensions

of the mounting table

24

MECHANICAL INSTALLATION (TP5-240-480)

49.5″ Back
45.5″

CONCRETE PAD
Concrete pad using 3,000 to 4,000 psi concrete should be used. Electrical for AC power should be position such that it exits the concrete pad at the Main AC Power Line Opening.

Important things to note: When making the installation platform, a PVC pipe with a diameter of 100mm is pre-buried, and steel wires are reserved in the PVC pipe for the convenience of wiring.
5″Max
The reserved position of the PVC pipe corresponds to the position of the cable inlet at the bottom of the charging pile.

The dimensions of the concrete foundation will need to be

determined according to the local jurisdiction. The reference

foundation is 23.6″ deep below ground, Foundation fabrication

uses steel bars in accordance with relevant standards.

Front

Recommended 5/8″ threaded rebar. The concrete platform

28.6″

should be 5″ above ground, any more than 5″ will cause the

charger to control above the ADA compliance maximum and

may cause the inspection to fail and the foundation may need

to be lowered to meets ADA guidelines.

Overall dimensions

of the mounting table

STEP 1 UNPACK
01. Remove the screws on the front panel, the top front, and all bottom screws.

25
02. Untie the straps that fixes the charging station and remove the vacuum bag and plastic film.

26

STEP 2 START INSTALLATION (HPC-240-480)
03. Drill holes on the mounting platform according to the bolt hole size at the bottom of the charging station, and pre-install the expansion bolts at the grounding holes.

Bolt

Bolt M14*100 × 6

29.53″

25.20″ 12.60″

1. The ground holes are 0.71″in diameter and 4.33″– 4.72″ in depth.

2. Remove the nut and gasket, and put the expansion bolt body into the hole (as shown in the figure).

27
STEP 2 START INSTALLATION (TP5-240-480)
03. Drill holes on the mounting platform according to the bolt hole size at the bottom of the charging station, and pre-install the expansion bolts at the grounding holes.
Bolt M14*100 × 8
36.65″

25.98″ 8.66″

1. The ground holes are 0.71″in diameter and 4.33″– 4.72″ in depth.

2. Remove the nut and gasket, and put the expansion bolt body into the hole (as shown in the figure).

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STEP 2 START INSTALLATION
04. Use a forklift to move the charging station to the installation site.

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STEP 2 START INSTALLATION
05. Tighten the expansion bolts after placing the charging station at the installation site.
7/8″ caliber wrench

STEP 3 WIRING
06. Open the front door of the charging pile.

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07. Start connecting wires The incoming line is connected from the power distribution cabinet to the molded case circuit breaker and grounding bar of the charging station. It is recommended to use a 400A circuit breaker with a wire diameter of 600MCM.
Distribution Cabinet

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STEP 3 WIRING
08. The inlet wires are connected to the MCCB and the grounding bar through the opening at the bottom of the charging station.
Air switch

N

2

4

6

N

L1

L2

L3

Grounding Bar PE

32

STEP 4 PREPARATIONS BEFORE STARTING

09. Turn on all switches in the charging station.

10. Open the door on the left side of the charging station and check if the power module lights up green.

33

STEP 4 PREPARATIONS BEFORE STARTING

11. Wait for the front panel indicator to change from red to green.

12. Install the front and rear Forklift dampers.
Screws M5 *8

Welcome to Blink EV Charger

Welcome to Blink EV Charger Welcome to Blink EV Charger

OPERATING INSTRUCTIONS
v Welcome to Blink EV Charger

34

LED Indicator:

RED / Orange

Fault

Green

Charging

White

Available

This icon indicates the charger is not connected to a server network or loss of internet connectivity. If no network is connected, the station works as a standalone device with Blink RFID cards.

This icon indicates the charger is connected to a server network; it can be authorized with registered RFID cards or mobile app.

The stable icon indicates working condition of the charger. If the icon flashes or not visible on the screen . the controller is inactive.

RFID card reader is active. If the icon is not visible on the screen, the RFID reader is inactive.

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CHARGER SETTINGS
SETTING PARAMETERS During the initial installation, the setting parameters must be set by the manufacturer or the operating partner, or the service partner. Changes may only be made by trained specialist personnel.

01. Click the logo in the upper left corner to enter the login interface.

02. Provide the Password. Password will be shared to the authorized representative.

v
Welcome to Blink EV Charger

36

CHARGER SETTINGS
03. Click the logo in the upper left corner to enter the background page.

04. Click “system settings”.

v
Welcome to Blink EV Charger

CHARGER SETTINGS
05.Click to set “SERVERURL” and “DEVICEID”.
· Address and equipment stake refer to the nameplate of the charging pile
· Keep the address consistent with the equipment stake number

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06. Long press the LOGO in the upper left corner to return to the initial interface to check the networking status, and the networking is successful.

v
Welcome to Blink EV Charger

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CHARGER SETTINGS
07. Enter the “system settings” page again to set the maximum current power limit.

Click “Next Page” to turn to the fifth page Click “POWERLIMIT UNIT” two settings

1 Limit current

2 limit power

Enter the capital letter “A”

Enter the capital letter “W”

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CHARGER SETTINGS
08. Set the maximum current power limit. (Set the corresponding parameters according to the grid load)

Click “Next Page” to turn to the sixth page

1 Click “PSMMAXCURRENT”

Set the maximum current

2 Click “PMAX”

set maximum power

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CHARGER SETTINGS
09. After the parameter setting is completed, click “Reboot” to display the initial interface.
v
Welcome to Blink EV Charger

CHARGER SETTINGS

S.NO

PARAMETERS

1

NETWORK

2

NETCFGFILE

3

WLANCONF

4

DEVICEIP

5

DEVICEGATEWAY

6

DEVICENETMASK

7

SERVERURL

8

DEVICEID

9

AUTHORIZATIONKEY

10

CHARGEPOINTVENDOR

11

CHARGEPOINTMODEL

12

ADPATH

13

QRCODENAME

41

VALUE ETH /etc/network/interfaces /home/guest/wpa_supplicant. conf 192.168.2.13 192.168.2.1 255.255.255.0 ws://exampleserver.com:9100 /ocpp/202006051001 2020060510 4F43415F4F4354545F61646D 696E5F74657374 Blink
DC
/ /

REMARKS Ethernet-DONOT CHANGE
Path- DO NOT CHANGE
Path-DO NOT CHANGE
IP Address of Device IP Address of Gateway
IP Address of mask
Server Address of OCPP
Device ID Authentication code of Server
login ID of Operator Charger Type- DO NOT
CHANGE NA NA

CHARGER SETTINGS

S.NO

PARAMETERS

14

LANG

15

MODE

16

APN

17

CHARGINGPIC

18

IDELPIC

19

LCM

LCMENCODETYPE 20

21

LCMPASSWD

RFID 22

23

PLUGDCNUMBER

24

PLUG1

25

PLUG2

26

DC1QRCODENAME

27

RFIDORIGINALNUMBER

SFTPHOST 28

42

VALUE en / / / /
lcm:1=/dev/ttyS4
UNICODE
XXX
RFID0=/dev/ttyS1
2 DIN1DC1:3=/dev/ttyS0 DIN1DC2:3=/dev/ttyS0
/ 1
47.94.107.196

REMARKS
Path – DO NOT CHANGE NA NA NA NA
Path – DO NOT CHANGE Encode ­DO NOT CHANGE
Password for access Communication Interface
of RFID The quantity of gun Path ­ DO NOT CHANGE Path ­ DO NOT CHANGE
NA Type of RFID data received Upload Server Address by
sftp

CHARGER SETTINGS

S.NO

PARAMETERS

29

SFTPUSERNAME1

30

SFTPPASSWORD

31

SFTPPORT

32

ICCID

33

IMSI

34

METERSERIALNUMBER

35

METERTYPE

36

PLUGINCHARGEMODE

37

PLUGINCHARGEID

38

PLUG&CHARGE

39

PLUGINMACIDAUTH

40

AUTHREMOTETXREQ

41

SECONDCHARGERMODE

42

CREDITTRANSID

43

VALUE root Yue@Peng#ju 20002 89882280666023280757 89882280666023280757
/ DC
false
/ / false
false
true false

REMARKS
Upload Server Username by sftp
Upload Server Password by sftp Upload Server Terminal code by
sftp The iccid code of 4G Module The imsi code of 4G Module
NA Type of Meter fits OCPP
charging gun mode configured locally
NA NA PLC MAC certified Return authentication information Start charging mode selection Use the trans of POS

CHARGER SETTINGS

S.NOa

PARAMETERS

43

V2GWORKMODE

44

GRIDMODE

45

HMISTOPKEY

46

HMICHARGEMODE

47

CPONAME

48

COMMONNAME

49

LOCALITYNAME

50

ORGANIZATIONALUNITNAM E

51

COUNTRYNAME

52

STATEORPROVINCENAME

53

SERIALNUMBER

54

DOMAINCOMPONENT

55

EMAILADDRESS

VALUE false
/ 1 1 OCA OCATEST BJ
PD
CN BJ / OCTT
support@blinkcharging.com

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REMARKS Work Mode of V2G
NA Press stop key by screen set up Charging mode by screen Charging Alliance Organization SSL CA Certificate Name
SSL CA Domain Name SSL CA Parameter SSL CA Parameter SSL CA Parameter NA SSL CA Parameter SSL CA Parameter

CHARGER SETTINGS

S.NO

PARAMETERS

56

SECURITYPROFILE

57

SECURITYKEYLENGTH

58

SECURITYKEYTYPE

59

SECURITYDIGEST

60

SECURITYCIPHER

61

REBOOTSYSTEMENABLE

62

TIMEZONE

63

PSMODULENUMBER

64

POWERLIMITUNIT

65

PSMQUANTITY

66

POWEROUTMODE

67

DEFAULTPOWEROUTMODE

68

OCCUIPIEDPLUG

VALUE 0
2048 rsa SHA256
aes256 false
UTC+08:00 2
A / W
1
/ 2 /

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REMARKS Encrypt user password
length of Secret Key Encryption Type
Certificate Summary Complete Verification Rules Certificate encryption type
Reboot System Setting time zone Quantity of Power Module Type of Limiting Power: A- currentW-watt Output power current
coefficient NA
Default Charging Model NA

CHARGER SETTINGS

S.NO

PARAMETERS

69

PSMMAXVOLTAGE

70

PSMMAXCURRENT

71

PSMMIDVOLTAGE

72

PSMMIDCURRENT

73

PSMMINVOLTAGE

74

PSMMINCURRENT

75

POWERMAX

76

PMAX

77

PRICETYPE

78

PPRC

79

PKWP

80

MINP

81

CONST

VALUE 1000 350
500
20 205
1 240
240000
kwh / / / /

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REMARKS Max Voltage of Power Module Max Current of Power Module
General Voltage of Power Module
General Current of Power Module Min Voltage of Power Module Min Current of Power Module Max Output Power max output power amps or watt Charge Type NA NA NA NA

CHARGER SETTINGS

S.NO

PARAMETERS

82

SCPT

83

COST

84

SMARTCHARGETYPE

85

CHARGESTATIONMAXPOWER

86

CHARGESTATIONMAXCURRE NT

87

CHARGEPOINTID

88

CHARGEPOINTMAIN

89

TCPSERVERPORT

90

TCPSERVERIPADDR

91

CONNECTOR1MODNUM

92

CONNECTOR1MAXOU

93

CONNECTOR1MAXOI

VALUE / / /
200000
500
/ / / / 2 1000 350

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REMARKS NA NA NA
Max Power of Charger Max Current of Charger
NA NA NA NA Model of Connector1 Max Voltage of Connector1 Max Current or Connector1

CHARGER SETTINGS

S.NO

PARAMETERS

94

CONNECTOR1MAXKW

95

CONNECTOR1GUNTEMP

96

CONNECTOR1IMD

97

CONNECTOR1IMDRES

98

CONNECTOR1METTER

99

CONNECTOR1OUTVOL

100

CONNECTOR1STICKY

101

CONNECTOR1PRECHAR

102

CONNECTOR1CHAING

103

CONNECTOR2MODNUM

104

CONNECTOR2MAXOU

VALUE 120 95
1
100 1 60 0
1
1 2 1000

48
REMARKS Max Power of Connector1 Max Gun Temperature of
Connector1 Insulation detection parameters
of Connector1 Insulation detection parameters
of Connector1 Meter parameters of Connector1
Output voltage of Connector1 Connection detection parameters
of Connector1 Precharge parameters of
Connector1 Charging parameters of
Connector1 Model of Connector2 Max Voltage of Connector2

CHARGER SETTINGS

S.NO

PARAMETERS

105

CONNECTOR2MAXOI

106

CONNECTOR2MAXKW

107

CONNECTOR2GUNTEMP

108

CONNECTOR2IMD

109

CONNECTOR2IMDRES

110

CONNECTOR2METTER

111

CONNECTOR2OUTVOL

112

CONNECTOR2STICKY

113

CONNECTOR2PRECHAR

114

CONNECTOR2CHAING

115

CCSNETWORK1

VALUE 350 120 95
1
100 1 60 0
1
1 /

49
REMARKS Max Current or Connector2 Max Power of Connector2 Max Gun Temperature of
Connector2 Insulation detection parameters
of Connector2 Insulation detection parameters
of Connector2 Meter parameters of Connector2
Output voltage of Connector2 Connection detection parameters
of Connector2 Precharge parameters of
Connector2 Charging parameters of
Connector2 NA

CHARGER SETTINGS

S.NO

PARAMETERS

116

INSYSPLCMAC1

117

CCSNETWORKIP

118

CCSNETWORKGATEWAY

119

CCSNETWORKNETMASK

VALUE / / / /

50
REMARKS NA NA NA NA

51

HOW TO START A CHARGING SESSION
01. Please select the connector compatible to your EV. Plugin the connector.

02. After the charging cable is plugged in, it will display “connected”, click “connected”.

v
Welcome to Blink EV Charger

HOW TO START A CHARGING SESSION
03. select Authorization/Payment Method
During the charging process, a real-time data output of the charging process on the screen appears. At any point of time, charging session can be stopped using Stop button on the screen or Emergency Stop button for emergency uses ONLY.

52
RFID CARD
1. Charger display will provide options to select Authorization/Payment Method.
2. Swipe the RFID Card. 3. Charging session will begin within 60 seconds. 4. To stop the charging – Swipe the same RFID card again
or use STOP button on screen.
QR CODE /MOBILE APP
1. Charger display will provide options to select Authorization/Payment Method.
2. Scan the OR code or start the charging from Mobile App.
3. Charging session will begin within 60 seconds 4. To stop the charging – Stop from the Mobile App or
use STOP button on screen
CREDIT CARD
1. Charger display will provide options to select Authorization/Payment Method.
2. Authorize your credit card. Make sure you have enough balance on the card to charge
3. Charging session will begin within 60 seconds 4. Charging will automatically stop after the 100%
charge or use STOP button on screen

53
MAINTENANCE AND SERVICE
DANGER
READ AND FOLLOW THE SAFETY CONCERNS AT THE BEGINNING OF THIS MANUAL BEFORE USING THIS DEVICE. EV Charging Stations require regular maintenance beyond installation to ensure the charge quality of the vehicle, and the continued value of your electric vehicle. Whether you are installing a personal EV charger, or a public one for use, eventually you will require repair or maintenance services to keep your system working without flaws.
MAINTENANCE PRECAUTIONS
Each of the capacitors in this device have a high voltage for a time after shutting off the input power supply. Allow 1 minute after powering down before servicing internal components.
MAINTENANCE ITEMS
Perform periodic checks every 3 to 6 months based on the site conditions and the usage of the charging station. 1. Check the input voltage and ensure it is within the acceptable limits. 2. Check the Ground / Earth resistance and ensure it is within the acceptable limits 3. Clean the Air Filter periodically 4. Make sure that Power Module lights are solid green ONLY. 5. Ensure the charging cables are not worn out and gun pins are clean. 6. Make sure all the air-cooling fans are working normally.

54
MAINTENANCE AND SERVICE
VISUAL CHECK ITEMS
1. Check for abnormal sounds from running fans and power units. If there is any abnormal sound, please don’t make assumptions! Call us for further assistance.
2. Check for abnormal odor, changes of inner materials, corrosion, anomality in appearance, etc., in this device. If there are any anomalies, please don’t make assumptions; call us for further assistance!
3. Check for dust and dirt in this device regularly. The air filters on the doors can be removed and cleaned using a vacuum cleaner or air blower. The cabinet can be cleaned using a vacuum cleaner. The dust on the components can be cleaned using a soft cloth. Please pay extra attention while using the vacuum cleaner, it should not apply pressure on the control boards or any components.
REPLACEMENT OF FIXED-LIFE COMPONENTS
To prevent the device from failure due to worn out components, it is necessary to replace the components before they reach the end of their lifespan. Use the following replacement intervals as a guideline for the estimate of the total running time. Please don’t make assumptions, call us! for further assistance when you replace the parts.
· Intake and exhaust air filters (if present): Approximately three (3) years. The period depends upon the site conditions.
· Please keep in mind that the replacement interval of each part can vary depending on, for example, the usage environment of the device.

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TROUBLESHOOTING

ERROR CODES

If an error occurs, check the nature of the error by referring to following Error Code List and take appropriate actions according to instructions by the manufacturer.

ERROR

DESCRIPTION

POSSIBLE SOLUTION

ERROR FLAG 0 Lightning protection device failure

Check the SPD and GFCI circuit

ERROR FLAG 1 Insulation detection abnormal

The insulation check on the EV has failed. Please try to charge different EV.

ERROR FLAG 2 ERROR FLAG 3

Abnormal communication between Insulation Monitor and Main Control Board (CM)
Abnormal communication between TR board and CM board.

ERROR FLAG 4 Electronic lock failure

Please check the connection between the IM and C M boards. Check the LED lights on the CM and IM Please check the connection between the TR and CM boards. Check the LED lights on the C M and TR boards. Possible failure of the gun to lock on the EV or the 24v supply voltage

ERROR FLAG 5 Internal use
ERROR FLAG 6 Abnormal communication between DC meter and Main Control Board (CM)

Reserved
Please check the connection between the DC and CM boards. Check the LED lights on the CM and communication lines of DC meter.

TROUBLESHOOTING
FAULT TYPE
IP address communication failure or Server Communication Failure
AC input over voltage / under voltage
DC output over voltage / over current Card reader failure Insulation fault Monitoring board communication failure
Charging gun connection failure

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SOLUTION
Please check the parameter settings interface IP address information, such as the corresponding IP address is not correct, please re-enter the address, restart the charging station
Please check the AC input side of the voltage is too high or too low, excluding the input exception if there is a fault, and then check the parameters set the interface set the threshold is correct Please check whether the output voltage and current are within the range of parameter settings. If not, please check whether the output voltage, current is too high, or whether the parameter setting is reasonable The card reader is incorrectly wired, or the card reader is disabled. Please check whether the DC bus insulation is normal.
Check whether the monitoring board communication line is correct
Charging gun connection disconnected. Please check whether the charging gun is connected properly.

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TROUBLESHOOTING
FAULT TYPE
The emergency stop button is pressed
Charging Session shutdown is not successful

SOLUTION
Check whether the emergency stop button is pressed; if it is, inspect the charger and if everything is normal, release the emergency button and restore the main breaker.
MCU board and power module communication failure. Please press emergency stop button to stop the charging. Check the MCU board and power module CAN communication bus.

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CUSTOMER RESPONSIBILITIES
1. To operate the charge station with the required protective devices such as MCBs and switches and proper cables installed.
2. The operator/owner/customer is cautioned that any changes or modifications not approved by Blink shall void Blink warranty policy
3. To write an emergency plan that instructs people what to do in case of emergency. 4. To locate and prepare the site as per the instructions laid out in this document. 5. To make sure that there is sufficient space around the charger to carry out any regular maintenance work. 6. To appoint a trained person(s) responsible for the safe maintenance/service of the charge station. 7. Neither Blink nor any of its affiliates shall be liable to the operator/owner/customer of this product or third
parties for damages, losses, costs, or expenses incurred by as a result of: an accident, misuse or abuse of this product or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply Blink operating and maintenance instructions.

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WARRANTY AND SERVICE PLAN
Blink DC chargers comes with the 2 years parts only standard warranty (actual warranty length is subject to sales contract). However, we offer service plans which covers parts and labor as well for an additional add-on fee. We can train your operators or engineers and equip with basic understanding of the troubleshooting and part replacement to make sure the equipment downtime as well as total cost of ownership is minimized.
WARRANTY TERMS
LIMITED WARRANTY: Subject to the exclusions from warranty coverage set forth below, Blink warrants that the Product will be free from any defects in materials and/or workmanship (the “Limited Warranty”) for a period of two year after 30 days from the date of shipment or from date of the initial installation whichever is earlier (the “Warranty Period”). If the Product becomes defective in breach of the Limited Warranty, Blink will, upon written notice of the defect received during the Warranty Period, either repair or replace, at Blink’s choice, the Product if it proves to be defective. Blink will also pay for shipping charges for the failed part. If the returned part has not failed, the customer will pay for shipping charges for the replacement part and the associated returned part. Under this guarantee, Blink liability is limited to repair or replacement of the product with the same or equivalent, or reconditioned product warranted for the original warranty period. The warranty will not include removal costs, reinstallation costs, loss of charging station revenue, nor loss or damage of any kind whatsoever, whether incidental, consequential, or otherwise.

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EXCLUSIONS FROM LIMITED WARRANTY
IMPORTANT: The Limited Warranty and your Product shall not apply to defects, or service repairs, resulting from any of the following: · Damages due to normal wear and tear to charging cords, connectors, LCD/LED display, Touch
Screen, or any product alteration or modification, misuse, abuse, accident, vandalism, acts of nature, power surges, or use of software, parts, or supplies not supplied by Blink, and causes other than manufacturing defects not covered by the warranty. · Force Majeure ­ any occurrence or extraordinary event or circumstance beyond the control of Blink that is an act of God whether that occurrence is caused by war, riot, storm, (such as hurricane, flooding, earthquake, volcanic eruption, etc.), or other natural forces, including high input voltage from generators or lightning strikes or acts of nature or other causes. · Any alteration or modification of the Product in any way not approved in writing by Blink. · Abuse, damage or otherwise being subjected to problems caused by negligence (including but not limited to physical damage from being struck by a vehicle) or misapplication, or misuse of the Products by customers or end users. · Any damage to the EV charger cord, unless such damage is caused by a manufacturing defect in the cord or connector assembly.

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EXCLUSIONS FROM LIMITED WARRANTY
· Improper site preparation or maintenance that has been improperly installed, operated, handled, or used, including use under conditions for which the product was not designed, use in an unsuitable environment, or use in a manner contrary to the Blink Installation and Operations Manual or applicable laws or regulations.
· Damage because of accidents, extreme power surge, extreme electromagnetic field. · Use of the Product with software, interfacing, parts or supplies not supplied by Blink. · Blink disclaims any liability for damage to product, property, or personal injury resulting in whole or in part
from improper installation, maintenance, or use that is not in accordance with Blink installation and maintenance procedures. · Maintenance or use that is not in accordance with Blink installation and maintenance procedures that has been subjected to incidental or consequential damage caused by defects of other components of the electrical system.

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CONTACT US
This document is Property of Blink and should not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without the written permission of Blink.
For any support on installation and commissioning, please contact us at 888-998-2546 or support@blinkcharging.com.

References

• Blink Charging: Electric Vehicle (EV) Charging Stations (EVSE)
• The Americans with Disabilities Act | ADA.gov
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