MEAN WELL RPB-1600 Series Intelligent Single Output Battery Charger Owner’s Manual

MEAN WELL RPB-1600 Series Intelligent Single Output Battery Charger Owner’s Manual

Features

• Charger for lead-acid batteries (Gel, flooded and AGM) and Li-ion batteries (lithium iron and lithium manganese)
• Built-in default 3 stage charging curves and programmable curve • Built-in I°C interface, PMBus protocol (Optional CANBus protocol)
• Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
• uilt-in active PFC function
• Forced air cooling by built-in DC fan
• Output voltage and current programmable
• Built-in OR-ing FET
• Active current sharing up to 4800W(2+1)
• Protections: Battery under voltage / Battery no connection / Short circuit / Over voltage/Over temperature
• Optional conformal coating
• 5 years warranty

Description

RPB-1600 is a 1.6KW single output AC/DC charger with a high power density up to 25W/inch”. Three embedded charging curves, specifically for the lead-acid batteries, are built into each model. Thanks to the communication protocol, PBS, and CAN Bus one spare curve can be further accommodated to fit other types of batteries such as the li-ion batteries. Each model is cooled by the thermostatically controlled fan. Moreover, RPB-1600 provides various protection mechanisms, offering the best safety for diversified types of applications..

Model Encoding

Applications

Large scale DC UPS or emergency backup system • Marine battery charger module

• Electric scooter or vehicle charger station
• Wastewater treatment system
• Electrolysis system

GTIN CODE

MW Search: bill.comx

SPECIFICATION

250 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| 0.97/230VAC at full load
EFFICIENCY (Typ.)| 91%| 92.5%| 93.5%
AC CURRENT (Typ.) Note.4| 14A/115VAC 8A/230VAC| 15A/115VAC 8.5A/230VAC
INRUSH CURRENT (Typ.)| COLD START 35A/230VAC
LEAKAGE CURRENT| <2mA / 240VAC
**PROTECTION| ****OVER VOLTAGE| 15.75 ~ 18.75V| 31.5 ~ 37.5V| 63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down
****FUNCTION| AUXILIARY POWER| 5V @ 0.3A, 12V @ 0.8A
REMOTE ON-OFF CONTROL| By electrical signal or dry contact   Power ON:short   Power OFF:open. Please refer to Function Manual
OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 5| Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage Please refer to the Function Manual.
OUTPUT CURRENT PROGRAMMABLE(PC) Note 5| Adjustment of output current is allowable to 20 ~ 100% of rated current Please refer to the Function Manual.
TEMPERATURE COMPENSATION| -3mV / ℃ / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
ALARM SIGNAL| Isolated signal output for T-alarm and DC OK
****ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
****SAFETY & **EMC (Note 6)| SAFETY STANDARDS| UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC I/P-FG:2KVAC  O/P-FG:1.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55032 (CISPR32) Conduction Class B, Radiation Class A ; BS EN/EN61000-3-2,-3, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55035, EAC TP TC 020
**OTHERS| MTBF| 457.7K hrs min.    Telcordia SR-332 (Bellcore) ; 100.3K hrs min.    MIL-HDBK-217F (25℃)
DIMENSION| 3008541mm (LWH)
PACKING| 2.1Kg;6pcs/13.6Kg/1.25CUFT
NOTE*| 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.3. This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.4. Derating may be needed under low input voltages. Please check the derating curve for more details.5. PV/PC functions when users are not operating on PMBus/CAN Bus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC.6. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit ona 720mm360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)7. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).8. When charging lead acid battery or battery without BMS, use breaker to disconnect charger and battery after fully charged.※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Derating Curve

Static Characteristics

Function Manual

1. PBS Communication Interface

2. Charging Curve

   • RPB-1600 supports PBS Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details,

   • By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus. PIN10 and PIN14 on CN1 are thus shorted by default.

   • To disable/ enable the charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switch to PBS, CAN Bus, PV/PC or SVR control instead and so on, please refer to the Installation Manual.

   • To program the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details
     Default 3 stage charging curve
     

   • Embedded 3 stage charging curve
     MODEL| Description| Boost| Float| CC (default)
     ---|---|---|---|---
     12V| Default,  programmable| 14.4| 13.8| 100A
     Pre-defined, gel battery| 14| 13.6
     Pre-defined, flooded battery| 14.2| 13.4
     Pre-defined, AGM battery| 14.5| 13.5
     24V| Default,  programmable| 28.8| 27.6| 55A
     Pre-defined, gel battery| 28| 27.2
     Pre-defined, flooded battery| 28.4| 26.8
     Pre-defined, AGM battery| 29| 27
     48V| Default,  programmable| 57.6| 55.2| 27.5A
     Pre-defined, gel battery| 56| 54.4
     Pre-defined, flooded battery| 56.8| 53.6
     Pre-defined, AGM battery| 58| 54

3. Front Panel LED Indicators & Corresponding Signal at Function Pins
   LED| Description
   ---|---
    Green| Float (stage 3)
   Orange| Charging (stage 1 or stage 2)
   Red| Abnormal status (OTP, OLP, Fan Fail, Charging timeout.)

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)

   • In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
     
     OUTPUT VOLTAGE(V)
     
     EXTERNAL VOLTAGE (DC)

5. Output Current Programming (or, PC / remote current programming / dynamic current trim)

   • The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
     
     

6. Remote ON-OFF Control
   The power supply can be turned ON/OFF individually or along with other units in parallel by using the “Remote ON-OFF” function.
   Between Remote ON-OFF and +5V- AUX| Power Supply Status
   ---|---
   Switch Short| ON
   Switch Open| OFF

7. Temperature Compensation
   
   

8. Alarm Signal Output
   

9. Current Sharing
   RPB-1600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below:

   • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.

   • Difference of output voltages among parallel units should be less than 0.2V.

   • The total output current must not exceed the value determined by the following equation:
     Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9

   • When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit)
     the current shared among units may not be balanced.

   • CN500/SW1 Function pin connection
     Parallel| PSU1| PSU2| PSU3
     ---|---|---|---
     CN500| SW1| CN500| SW1| CN500| SW1
     1 unit| X| ON| ∣| ∣| ∣| ∣
     2 unit| V| ON| V| ON| ∣| ∣
     3 unit| V| ON| V| OFF| V| ON

(V : CN500 connected ; X : CN500 not connected.)

DA,DB and are connected mutually in parallel.

Mechanical Specification

• Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M3| 4mm| 6~8Kgf-cm
2| M4| 5mm| 7~10Kgf-cm

• Control Pin No. Assignment( ) : HRS DF11-16DP-2DS or equivalent

Mating Housing: HRS DF11-16DS or equivalent
Terminal: HRS DF11-**SC or equivalent

(pin2).The maximum load current is 0.8A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF”.
2| GND-AUX| Auxiliary voltage output GND.The signal return is isolated from the output terminals (+V & -V).
3| +5V-AUX| Auxiliary voltage  output, 4.5~5.5V,  referenced to  GND-AUX (pin2).The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF
4| Remote ON-OFF| The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
5| ____  DC-OK| High (3.5 ~ 5.5V) : When the Vout ≦8V/16V/32V ±1V.Low (-0.5 ~ 0.5V) : When Vout ≧8V/16V/32V ±1V. The maximum sourcing current is 10mA and only for output. (Note.2) DC OK is associated with battery low protection.
6| T-ALARM| High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.The maximum sourcing current is 10mA and only for output(Note.2)
7,8,9| A0,A1,A2| PMBus / CANBus interface address lines. (Note.1)
10| D0| Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1)
11| PC| Connection for output current programming. (Note.1)
12| PV| Connection for output voltage programming. (Note.1)
13| +V (Signal)| Positive output voltage signal.It cannot be connected directly to the load.
14| -V (Signal)| Negative output voltage signal.It is for certain function reference; it cannot be connected directly to the load.
15| RTH+| Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage.
16| RTH-

• AC Input Terminal Pin No. Assignment

2| AC/N
3| AC/L

• Control Pin No. Assignment( ) : HRS DF11-8DP-2DS or equivalent

Mating Housing: HRS DF11-8DS or equivalent
Terminal: HRS DF11-**SC or equivalent

reference; it cannot be connected directly to the load.
7| SDA| For PMBus model: Serial Data used in the PMBus interface. (Note.2)
CANH| For CANBus model: Data line  used in CANBus interface.  (Note.2)
8| SCL| For PMBus model: Serial Clock used in the PMBus interface. (Note.2)
CANL| For CANBus model: Data line  used in CANBus interface.  (Note.2)

Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.

• Control Pin No. Assignment(SW1)

designed for DA/DB signals and parallel control function.

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