MEAN WELL RSP-1600-12 1600W Power Supply With Single Output Owner’s Manual

June 13, 2024
MEAN WELL

1600W Power Supply with Single Output
RSP-1600 series

RSP-1600-12 1600W Power Supply With Single Output

MEAN WELL RSP-1600-12 1600W Power Supply With Single
Outputhttps://www.meanwell.com/Upload/PDF/Enclosed_Type_EN.pdfMEAN
WELL RSP-1600-12 1600W Power Supply With Single Output - icon
1

Dimension
L WwW H
300 85 41 (1U) mm
11.8 3.35 1.61(1U) inch

Features

  • Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
  • Built-in active PFC function
  • High efficiency up to 93%
  • Forced air cooling by built-in DC fan
  • Output voltage and constant current level programmable
  • Active current sharing up to 9600W (5+1)
  • Built-in remote ON-OFF control / remote sense / auxiliary power / DC OK signal / OTP alarm signal
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Optional PMBus or CANBus protocol
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser related machine
  • Aging facility
  • Digital broadcasting
  • Constant current source
  • Redundant system

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description

RSP-1600 is a 1.6KW single output enclosed type AC/DC power supply with a 1U low profile and a high power density up to 25W/inch’. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the thermostatically controlled fan. Moreover, RSP-1600 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding / Order Information

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts

Type Communication Protocol Note
Blank None In Stock
PM PMBus protocol By request
CAN CANBus protocol By request

SPECIFICATION

MODEL RSP-600-42 RSP-1600-24 RSP-1600-27 RSP-1600-36 RSP-1600-48
OUTPUT DC VOLTAGE 12V 24V 27V 36V
RATED CURRENT 125A 6Th 59A 44.5A 33.5A
CURRENT RANGE 0 ∼ 125A 0 ∼ 67A 0 ∼ 59A 0 ∼ 44.5A 0 ∼ 33.5A
RATED POWER 1500W 1608W 1593W 1602W 1608W
RIPPLE & NOISE (max.) Note2 150mVp-p 200mVp-p 200mVp-p 250mVop 300mVp-p
VOLTAGE ADJ. RANGE 11.5 ∼ 15V 23.5 ∼ 30V 26.5 ∼ 33.5V 35.5 ∼45V 47.5 ∼

58.8V
VOLTAGE TOLERANCE Note.4| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| 11.%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| 11.%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1500ms. 60ms/230VAC at full load
HOLD UP TIME (Typ.)| 16ms /230VAC at 75% load 10ms / 230VAC at full load
INPUT| VOLTAGE RANGE NoteS| 90 ∼ 264VAC 250 ∼ 370VDC
FREQUENCY RANGE| 47 ∼ 63Hz
POWER FACTOR (1W.)| 0.97/230VAC at f ul load
EFFICIENCY (Typ.)| 89%| 92.5%| 92%| 92%| 93%
AC CURRENT (Typ.) NoteS| 14A1115VAC 8A/230VAC| 15A/115VAC 8.5A/230VAC
INRUSH CURRENT (Typ.)| COLD START 35A/230VAC
LEAKAGE CURRENT| <2mA/ 230VAC
PROTECTION| OVERLOAD| 105 ∼115% rated current
Protection type : Constant current limiting, shut down OIP voltage after 5 sec. After 0/P voltage fals, re-power on to recover
OVER VOLTAGE| 15.75 ∼ 18.75V| 131.5 ∼ 37.5V| 135 2 ∼ 41.9V| 147.2∼56.3V| 163 ∼ 75V
Protection type : Shutdown o/p voltage, re-power on to recover
OVER TEMPERATURE| Protection type : Shut down o/p voltage, recovers automaticaly after ternperature goes down
FUNCTION| OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 6| Adjustment of output voltage is allowable to 40 – 125% of nominal output voltage (60 – 125% for 12V). Please refer to the Function Manual.
OUTPUT CURRENT PROGRAMMABLE(PC) Note 6| Adjustment of constant current level is a towable to 20 – 100% of rated current. Please refer to the Function Manual.
AUXILIARY POWER| 5V @0.3A, 12V @0.8A
REMOTE ON-OFF CONTROL| By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual
| REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual
ALARM SIGNAL| Isolated signal output for T-alarm and DC OK
EIMRONNEIN| WORKING TEMP.| -30 ∼+70t (Refer to “Derating Curve’)
WORKING HUMIDITY| 20 ∼ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ∼1.85t. , 10 – 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/’C (0 – 50t: )
VIBRATION| 10 ∼ 500Ftz. 2G 10min./1 cyde, 60min. each along X. Y. Z axes
SAFETY &
EMC (Note 8)| SAFETY STANDARDS| UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN82368-1, BSMI CNS14338-1, AS!NZS62368.1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| UP-0/P:3KVAC I/P-FG:2KVAC 0/P-FG:1.5KVAC
ISOLATION RESISTANCE| I/P-0/P, I/P-FG, 0/P-FG:100M Ohms/ 500VDC / 25t/ 10% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/E N55032 (CIS PR32)| Class B
Radiated| BS EN/E N55032 (CIS PR32)| Cass A
Harmonic Current| BS EWE N61000-3-2| Class A
Voltage Flicker| BS E N/E N61000-3-3| —-
EMC IMMUNITY| BS EN/EN55035, BS E N/EN61000 -6-2, BSMI CNS13438
Parameter| Standard| Test Level! Note
ESD| BS E N/E N61000-44| Level 3, 8KV air ; Level 2, 4KV contac.
Radiated| BS E N/E N61000-4-3| Level 3
EFT/ Burst| BS E N/E N61000-4-4| Level 3
Surge| BS E N/E N61000-4-5| Level 4, 2KV/Line-Line 4KV/Line-Earta
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EWE N61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
OTHERS| MTBF| 478.8K hrs min. Telcordia SR-332 (Bellcore); 42.1K hrs min. MIL- HDBK-217F (25’C)
DIMENSION| 30015’41mm (MPH)
PACKING| 2.1Kg;6pcs113.6Kg/1.25CUFT
NOTE| 1.All parameters NOT specia y mentioned are measured at 230VAC input, rated load and 25t of ambient temperature.
2.Ripple & noise are measured at 20MHz of bandwidth by using a 12• twisted pair-wire terminated with a 0.1uf & 47u1 parallel capacitor.
3.Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
4.Tolerance : includes set up tolerance, line regulation and load regulation.
5.Denting may be needed under low input voltages. Please shed( the denting curve br more details.
6.PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/’C.
7.Output will shut down after 0/P voltage is below < 80% of Vset for 5 sec re- power on to recover.
8.The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mme360mm metal plate with lmm of thickness. The final equipment must be re- confirmed that it still meets EMC diredives. For guidance on how to perform these EMC tests, please refer to ‘EMI testing of component power supplies: (as available on http://www.meanwell.com)
9.The ambient temperature denting of 3.5C/1000m with fanless models and of 54C/1000m with fan models for operating altitude higher than 2000m(65008).
※ Product Liability Dndaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisdaimer.aspx

Block Diagram

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts1

Static Characteristics

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts2

INPUT MODEL 12V 24V 27V 36V 48V
180-264VAC 1500W 125A 1608W 67A 1593W 59A 1602W 44.5A 1608W 33.5A
115VAC 1200W 100A 1286.4W 53.6A 1274.4W 47.2A 1281.6W 35.6A 1286.4W 26.8A
100VAC 1050W 87.5A 1125.6W 46.9A 1115.1W 41.3A 1121.4W 31.15A 1125.6W

23.45A
90VAC| 900W 75A| 964.8W 40.2A| 955.8W 35.4A| 961.2W 26.7A| 964.8W 20.1A

Derating Curve

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts3

Efficiency vs Load (48V Model)

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts4◎ The curve above is measured at 230VAC.
Function Manual

  1. Voltage Drop Compensation
    1.1 Remote Sense
    ※ The Remote Sense compensates voltage drop on the load wiring up to 0.5VMEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts5◎ The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
    1.2 Local Sense
    ※ The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used.MEAN WELL RSP-1600-12 1600W Power Supply With Single
Output - parts6

  2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
    ※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.MEAN WELL RSP-1600-12
1600W Power Supply With Single Output - parts7◎ The rated current should change with the Output Voltage Programming accordingly.
    ◎ For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.

  3. Constant Current Level Programming (or, PC / remote current programming / dynamic current trim)
    ※ The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.MEAN WELL RSP-1600-12 1600W Power Supply With
Single Output - parts8◎ For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.
    ◎ Output will shut down after O/P voltage is below < 80% of Vset for 5 sec, re-power on to recover

  4. Remote ON-OFF Control
    ※ The power supply can be turned ON/OFF individually or along with other units by using the “Remote ON-OFF” function.MEAN WELL RSP-1600-12 1600W Power
Supply With Single Output - parts9Between Remote ON-OFF and +5V-AUX| Power Supply Status
    ---|---
    Switch Short| ON
    Switch Open| OFF

  5. Alarm Signal Output
    ※ There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA.MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts10

  6. Current Sharing with Remote Sense
    RSP-1600 has the built-in active current sharing function and can be connected in parallel, up to 6 units, to provide higher output power as exhibited below :
    ※ The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
    ※ Difference of output voltages among parallel units should be less than 0.2V.
    ※ The total output current must not exceed the value determined by the following equation:
    Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9××
    ※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit) × the current shared among units may not be balanced.
    ※ Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
    ※ CN500/SW1 Function pin connection

Parallel PSU1 PSU2 PSU3 PSU4 PSU5 PSU6
CN500 SW1 CN500 SW1 CN500 SW1 CN500
1 unit X ON
2 unit V ON V ON
3 unit V ON V OFF V ON
4 unit V ON V OFF V OFF
5 unit V ON V OFF V OFF
6 unit V ON V OFF V OFF

(V : CN500 connected ; X : CN500 not connected.)MEAN WELL RSP-1600-12 1600W
Power Supply With Single Output - parts11◎ DA,DB and -V(signal) are connected mutually in parallel.
◎ For Remote Sense / Local Sense, please refer to “Voltage Drop Compensation” section.

Mechanical Specification

MEAN WELL RSP-1600-12 1600W Power Supply With Single Output -
parts12※ Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M3| 4mm| 6~8Kgf-cm
2| M4| 5mm| 7~1 Kgf-cm

※ Control Pin No. Assignment( CN1 ) : HRS DF11-16DP-2DS or equivalent

Mating Housing HRS DF11-16DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1 +12V-AUX

(pin2).
The maximum load current is 0.8A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF”.
2| GND-AUX| Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
3| +5V-AUX| Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2).
The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by “Remote ON-OFF
4| Remote ON-OFF| The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF +5V-AUX and
. (Note.2)
Short (4.5 ~ 5.5V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
5| DC-OK| High (3.5 ~ 5.5V) : When the Vout 77% 5%.≦±
Low (-0.5 ~ 0.5V) : When Vout 80% 5%.≧±
The maximum sourcing current is 10mA and only for output. (Note.2)
6| T-ALARM| High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails.
Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.
The maximum sourcing current is 10mA and only for output(Note.2)
7,8,9| NC| For standard model: Retain for future use.
A0,A1,A2| For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1)
10| NC| Retain for future use.
11| PC| Connection for constant current level programming. (Note.1)
12| PV| Connection for output voltage programming . (Note.1)
15| +V (Signal)| Positive output voltage signal.
It is for local sense; it cannot be connected directly to the load.
16| -V (Signal)| Negative output voltage signal.
It is for local sense and certain function reference; it cannot be connected directly to the load.
13| +S| Positive sensing for remote sense.
14| -S| Negative sensing for remote sense.

Note.1: Non-isolated signal, referenced to [-V(signal)].
Note.2: Isolated signal, referenced to GND-AUX.
※ LED Status Indicators

LED The power supply functions normally.
Green Description
Red Abnormal status (Over temperature protection, Overload protection, Fan

fail.)

※ AC Input Terminal Pin No. Assignment

Pin No. Assignment Diagram Maximum mounting torque
1 FG 8Kgf-cm
2 AC/N
3 AC/L

※ Control Pin No. Assignment(CN500) : HRS DF11-8DP-2DS or equivalent

Mating Housing HRS DF11-8DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1,2 DA
3,4 DB
5,6 -V (Signal)

It is for certain function reference; it cannot be connected directly to the load.
7| NC| For standard model: None.
SDA| For PMBus model: Serial Data used in the PMBus interface. (Note)
CANH| For CANBus model: Data line used in CANBus interface. (Note)
8| NC| For standard model: None.
SCL| For PMBus model: Serial Clock used in the PMBus interface. (Note)
CANL| For CANBus model: Data line used in CANBus interface. (Note)

Note: Isolated signal, referenced to GND-AUX.
※ Control Pin No. Assignment(SW1)

Pin No. Function Description
1,2 Terminal resistance SW1 is the selector of terminal resistor that is

designed for DA/DB signals and parallel control function.

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

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