HYUNDAI 69-5330TS Kona N Turbo Instruction Manual

: June 13, 2024
: HYUNDAI

Table of Contents

HYUNDAI 69-5330TS Kona N Turbo
Product Information
Product Usage Instructions
TOOLS NEEDED
PARTS LIST
INSTALLATION INSTRUCTIONS
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Download This Manual (PDF format)

HYUNDAI 69-5330TS Kona N Turbo

Product Information

The product is a K&N intake tube kit designed for use with the 2022 Hyundai Kona N Turbo model. It includes various parts and hardware necessary for installation.

Parts List

A: Hose Clamp (#40)
B: Hose (3″ to 2.5″ ID x 3″ L)
C: Hose Clamp (#48)
D: Vent (1/4″ NPT to 3/8″ OD)
E: Vent (1/2″ Hose, 1/4″ NPT)
F: Tube (3″ OD x 19″ L, Silver)
G: Hose Clamp (#16)
H: Hose (1″ ID x 11″ L)
I: Fitting (Union 1″ OD x 1″ OD)
J: Bolt (M6 x 1 x 16mm Btnhd)
K: Washer (M6 Split Lock)
L: Washer (6mm Flat)
M: Hose (Hump 3.5″ to 3″ ID)
N: Hose Clamp (#56)
O: Bolt (M6-1 x 16mm Hex)
P: Heat Shield
Q: Hose Clamp (#104)
R: Adapter (Universal)
S: Air Filter
T: Edge Trim (70″ L)

Product Usage Instructions

Before starting, ensure that you have the necessary tools: a flat-blade screwdriver, pliers, side cutters, ratchet extension, a 10mm socket, and a 9/16 wrench.
Release the spring clamp securing the BOV hose to the factory intake tube, and disconnect the BOV hose from the intake tube.
Release the spring clamps securing the EVAP and CCV hoses, and disconnect the hoses from the factory intake tube.
Loosen the hose clamp securing the factory intake tube to the turbo inlet.
Loosen the hose clamp securing the factory intake tube to the air filter housing, and remove the intake tube from the vehicle.
Release the centers of the retaining pins securing the fresh air duct, and remove the pins.
Remove the rear air filter housing mounting bolt.
Remove the two remaining air filter housing mounting bolts, and remove the air filter housing from the vehicle.
Cut the provided edge trim into lengths of 7″, 20″, and 43″, and install them onto the heat shield as shown.
Install the filter adapter into the heat shield and secure it with the provided hardware.
Install the heat shield assembly into the vehicle and secure it with the provided hardware.
Install the BOV hose union into the factory BOV hose and secure it with the factory spring clamp.
Install the step coupler onto the turbo inlet and secure it with the provided hose clamp.
Install the hump hose onto the filter adapter and secure it with the provided hose clamp.
Install the provided CCV and EVAP fittings into the intake tube as shown. Apply pipe thread sealant to the threads before installation.
Cut 9″ off the straight section of the provided BOV hose, install the 90-degree section onto the intake tube, and secure it with the provided hose clamp.
Install the K&N intake tube into the coupler at the turbo inlet, and then into the hump coupler. Adjust the tube for the best fit and secure it with the provided hose clamps.
Connect the EVAP and CCV hoses to the fitting installed into the intake tube, and secure them with the factory spring clamps.

If you need any assistance, please call 1-800-858-3333 to speak with a representative in our Customer Service Center before returning the product.
NOTE: Failure to follow installation instructions and not using the provided hardware may damage the intake tube, throttle body, and engine.

TOOLS NEEDED

Flat blade screwdriver Pliers
Side Cutters
Ratchet
Extension
10mm socket
4mm Allen key
½” wrench
9/16” wrench

PARTS LIST

If you need any assistance please call 1-800-858-3333 to speak with a representative in our Customer Service Center before returning the product.
NOTE : FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.

INSTALLATION INSTRUCTIONS

TO START:

Turn off the ignition and disconnect the negative battery cable.
NOTE : Disconnecting the negative battery cable erases pre-programmed electronic memories. Write down all memory settings before disconnecting the negative battery cable. Some radios will require an anti-theft code to be entered after the battery is reconnected. The anti-theft code is typically supplied with your owner’s manual. In the event your vehicle’s anti-theft code cannot be recovered, contact an authorized dealership to obtain your vehicle’s anti-theft code.
Release the spring clamp that secures the BOV hose to the factory intake tube and then disconnect the BOV hose from the intake tube.
Release the spring clamps that secure the EVAP and CCV hoses and then disconnect the hoses from the factory intake tube.
Loosen the hose clamp that secures the factory intake tube to the turbo inlet.
Loosen the hose clamp that secures the factory intake tube to the air filter housing and then remove the intake tube from the vehicle.
Release the centers of the retaining pins that secure the fresh air duct and then remove the pins.
Remove the rear air filter housing mounting bolt.
Remove the two remaining air filter housing mounting bolts and then remove the air filter housing from the vehicle.
Cut the provided edge trim into lengths of 7”, 20”, and 43” and install them onto the heat shield as shown.
Install the filter adapter into the heat shield and secure it with the provided hardware.
Install the heat shield assembly into the vehicle and secure it with the provided hardware.
Install the BOV hose union into the factory BOV hose and secure it with the factory spring clamp.
Install the step coupler onto the turbo inlet and secure it with the provided hose clamp.
Install the hump hose onto the filter adapter and secure it with the provided hose clamp.
Install the provided CCV and EVAP fittings into the intake tube as shown. Apply pipe thread sealant to the threads before installation.
Cut 9” off the straight section of the provided BOV hose and then install the 90-degree section onto the intake tube and secure it with the provided hose clamp.
Install the K&N intake tube into the coupler at the turbo inlet and then into the hump coupler, adjust the tube for the best fit, and then secure it with the provided hose clamps.
Connect the EVAP and CCV hoses to the fitting installed into the intake tube and secure them with the factory spring clamps.
Connect the BOV hose to the union installed into the 90-degree hose on the intake tube and secure it with the factory spring clamp.
Install the K&N air filter onto the filter adapter and secure it with the provided hose clamp.
Install the K&N decal onto the intake tube as shown.
Reconnect the vehicle’s negative battery cable. Double-check to make sure everything is tight and properly positioned before starting the vehicle.
It will be necessary for all K&N® flow intake systems to be checked periodically for realignment, clearance, and tightening of all connections. Failure to follow the above instructions or proper maintenance may void the warranty.

ROAD TESTING:

Start the engine with the transmission in neutral or park, and the parking brake engaged. Listen for air leaks or odd noises. For air leaks secure hoses and connections. For odd noises, find cause and repair before proceeding. This kit will function identically to the factory system except for being louder and much more responsive.
Test drive the vehicle. Listen for odd noises or rattles and fix them as necessary.
If the road test is fine, you can now enjoy the added power and performance from your kit.
K&N Engineering, Inc., requires cleaning the intake system’s air filter element every 100,000 miles. When used in dusty or off-road environments, our filters will require cleaning more often. We recommend that you visually inspect your filter once every 25,000 miles to determine if the screen is still visible. When the screen is no longer visible in some place on the filter element, it is time to clean it. To clean and re-oil, purchase our filter Recharger® service kit, part number 99-5050 or 99-5000, and follow the easy instructions.

NOT LEGAL FOR SALE OR USE ON ANY POLLUTION-CONTROLLED MOTOR VEHICLE IN CALIFORNIA OR STATES ADOPTING CALIFORNIA EMISSION PROCEDURES. See knfilters.com for the CARB status on each part for a specific vehicle
1455 CITRUS ST., P.O. BOX 1329, RIVERSIDE, CA., U.S.A. 92502 • TECH SERVICE 800-858-3333 • FAX 951-826-4001
e-mail: tech@knfilters.com® • WWW: http://www.knfilters.com®