STAUBLI CCGE400 Switch Cabinet Instruction Manual

June 13, 2024
STAUBLI

STAUBLI logo MA429 (fr_en)
Assembly instructions

CCGE400 Switch Cabinet

STAUBLI CCGE400 Switch Cabinet Switch cabinet CCGE400
Order No. 19.6075

Safety instructions

Use only the components and tools specified by Stabil. In case  f self- assembly, do not deviate from the preparation and assembly instructions as stated herein, otherwise Stabil cannot give any guarantee as to safety or conformity with  the technical data. Do not modify the product in any way.
Connectors not originally manufactured by Stabil which can be mated with Stabil elements and in some cases are even described as ”Stabil-compatible” by certain manufacturers do not  conform to the requirements for safe electrical connection with long-term stability, and for safety reasons must not be plugged together with Stabil elements. Stabil therefore does not accept any liability for any  images resulting from mating such connectors (i.e. lacking Stabil approval) with Stabil elements.
Stabil Electrical Connectors (Stabil) does not accept any liability in the event of failure to observe these warnings.

Installation, electrotechnical expertise

The products may be assembled and installed by electrically skilled or instructed persons duly observing all applicable safety regulations.
Caution, risk of electric shock
Work in a de-energized state.
Follow the five safety rules, when working on electrical installations.
After the respective electrical installations have been identified, the following five essential requirements shall be undertaken in the specified order unless there are essential reasons for doing otherwise:

  • disconnect completely;
  • secure against re-connection;
  • verify absence of operating voltage;
  • carry out grounding and short-circuiting;
  • provide protection against adjacent live parts.

Any person engaged in this work activity shall be electrically skilled or instructed, or shall be supervised by such a person. Source: EN 50110-1:2013
Protection against electric shock shall be checked in the end-use applications too.
Do not disconnect under load
Connecting and disconnecting when live is permitted.
Caution
Each time the connector is used, it should previously be inspected for external defects (particularly the insulation). If there are any safety concerns, an electrically skilled person must be consulted or the connector must be replaced.
The plug connectors are watertight in accordance with the product specific IP protection class.
Useful hint or tip
For further technical data please see the product catalog.

Article supplied

STAUBLI CCGE400 Switch Cabinet - Article supplied

Tools supplied

(ill. 1)
CLC spanner with torque limiter set at 18 N m.
Can be order separately:
Order N° 19.5509

(ill. 2)
Cleaning Tool.
Can be order separately:
Order No. 19.5524

(ill. 3)
Triangular key for the cabinet locks.

Connecting the box

STAUBLI CCGE400 Switch Cabinet - ConnectingSTAUBLI CCGE400 Switch Cabinet -
Connecting1

Power on

(ill. 5)
Circuit position “Open”. (ill. 6)
Disconnector locking function with padlock (Ø 5 mm).

(ill. 7)
Circuit position “closed”.

Phase control VAT

(ill. 8)
Ø 4 mm socket connection.

Palletizing

(ill. 9)
The trolley can be secured (on a pallet, for example) using 4 Ø 8 mm screws (not supplied by Stabil).

Trackable function

(ill. 10)
Vertical storage of cabinets.
Attention:
Stack maximum 2 cabinets

(ill. 11)
Secure with a strap
(not supplied by Stabil).

Operating instructions

(ill. 12)
While keeping the CV on its lower part, insert the male Isolated CV spanner equipped with its torque limiter.
Order No. : 19.5509

(ill.13)
Insert the CV into the socket by pushing on the protective flaps.
While pushing, screw on the connector with the Allen key, taking care not to screw in crookedly.
Screw until the connector holds itself.
From this position, tighten to a torque of 18 N m with the torque spanner, to ensure contact quality.
After correctly tightening the connector, check that it can rotate freely.
Attention:
If the torque wrench trips before making at least 8 turns, unscrew the connector and check the condition of the threads and tapping.

Maintenance instructions

Before each connection a visual inspection is needed.
Cleaning (power off!):
Cleaning of the contacts is necessary on the contact faces.
For this purpose, we recommend the cleaning tool, order No.
19.5524. You can also use:
• Compressed air or hoover to remove dust, dirt, etc.
• Spraying an alcohol-based solvent to dilute impurities.
• Wipe with a clean cloth.
• For cleaning, do not use aggressive tools (wire brushes, rigid tools) which could damage the surface treatment present on the contact surfaces. This would considerably harm the electrical performance of the product.
Don’t grease! Dirt particles might agglomerate and obstruct the M12 screw system.
In case of special use, ask the advice of Stabil technical service.

© by Stabil Electrical Connectors AG, Switzerland – MA429 – 08.2023,
Index a, Marketing Communications – Subject to alterations
Fabricant/Producer:
Stabil Electrical Connectors AG
Stockbrunnenrain 8
4123 Allschwil/Switzerland
Tel. +41 61 306 55 55
Fax +41 61 306 55 56
mail ec.ch@staubli.com
www.staubli.com/electrical

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