CLAS OC 9140 Rear Parking Sensor Punch Tool Kit BMW 5 Pcs Instruction Manual

June 13, 2024
CLAS

CLAS OC 9140 Rear Parking Sensor Punch Tool Kit BMW 5 Pcs

CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs-
PRO

Product Information

The OC 9140 Kit is an assortment of tools designed specifically for BMW vehicles to assist in the installation of rear parking sensors. The kit includes 5 pieces that are essential for punching clean holes in plastic bumpers without leaving any burrs. This is particularly useful when the replacement bumper provided by the manufacturer does not have pre-drilled holes for mounting the parking sensors. The tool set features a range of commonly used sizes, including odd intermediate measurements, as recommended by different manufacturers. It is suitable for both standard parking sensors (PDC) and parking assistance sensors (PLA). The centering pins included in the kit ensure precise fixing and alignment of the sensor supports during the fastening process, whether it be through welding or gluing.

Product Usage Instructions

  1. Before starting any action, it is compulsory to read and understand this instruction manual thoroughly.
  2. Ensure that you are wearing appropriate protective gear such as work gloves, protective footwear, a hard hat, and safety goggles.
  3. Always adhere to the vehicle manufacturer’s recommendations and repair instructions when using this tool kit.
  4. Select the appropriate tool from the kit based on the size required for your specific BMW vehicle model.
  5. Position the tool correctly on the plastic bumper where the parking sensor hole needs to be punched.
  6. Apply firm and steady pressure on the tool, ensuring that it remains perpendicular to the bumper surface.
  7. Rotate or twist the tool in a clockwise motion while maintaining pressure to create a clean hole without any burrs.
  8. Repeat the process for each additional hole required for mounting the parking sensors.
  9. Once all the necessary holes have been punched, proceed with the installation of the parking sensors according to the manufacturer’s instructions.
  10. After installation, ensure that the sensor supports are fixed securely and aligned properly using the centering pins provided in the kit.
  11. Test the functionality of the parking sensors to ensure they are working correctly.
  12. If you encounter any issues or have any questions regarding the product, contact the manufacturer’s customer support through email at sav@clas.com, by phone at +33(0)4 79 72 69 18, or visit their website at clas.com.
  13. If you decide to return the product, please do so before attempting to install it.

For further assistance or inquiries, please refer to the contact information provided above.

WARNING

Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact:
You can reach us by mail at sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com.
If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

COMPONENTS

CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs-
\(1\)

INTRODUCTION

It is compulsory to read this instruction manual before starting any kind of action. The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to. We guarantee that this product complies with the technical specifications described in this manual. The manufacturer shall not be held responsible for any improper uses other than those described herein. Use protective work gloves, protective footwear, hard hat and safety goggles.

  • Misuse:
    • This product should only be used as described in this documentation; any other use is considered improper.
    • The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
    • Moreover, misuse shall also void the warranty.
  • Take care of your tools:
    • Be sure to store your tools in a clean state.
    • Place the tools inside their original package

DESCRIPTION

The toolset described in this manual is used to make clean holes in plastic bumpers without burrs. This is necessary when the replacement bumper supplied by the manufacturer does not have the holes for mounting the parking sensors. According to some manufacturers’ repair instructions, holes should be drilled only after painting to guarantee, once repaired, an appearance as close to the original as possible. Furthermore, the centering pins contained in the tool set ensure the correct fixing and alignment of the sensor support during fastening (welding/gluing). This tool set features a choice of the most used measures, also including odd intermediate measures, as prescribed by different manufacturers. It is suitable for standard parking sensors (PDC=Park-Distance- Control) and for parking assistance sensors (PLA=Parking Assistant).
The OEM numbers shown are used only for assigning technical data and fields of use!

INSTRUCTIONS

Always adhere to the vehicle manufacturer’s recommendations and repair instructions!

  • As a rule, the position of the sensors is marked by the manufacturer with markings on the inside of the bumpers (Figures 1+2). The supplied assembly tool set may contain a template suitable for the vehicle and/or the bumper.CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(2\)
  • Use a Ø10 mm drill to drill a hole for each marking on the bumper. Place the drill exactly in the middle of the marking and drill from the inside to the outside (Fig.3).
  • Select the bushing suitable for the hole and insert it on the threaded pin with bearing. The opening of the matrix should face the direction opposite the bearing (Fig.4).
  • Insert the drive unit with the threaded part into the hole previously drilled in the bumper (Fig.5).CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(4\)
  • Screw the punch on the drive unit’s thread (Figures 6+7).CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(5\)
  • Use a 3/8“ ratchet wrench and then a monkey wrench to lock the punch from the outside. The punch is pulled into the bushing as it is screwed (Figures 8+9). A clean hole is created in the bumper without burrs by working from the outside towards the inside (Fig.10).CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(6\)
  • Ensure the centering pin is perfectly suited to the sensor support (Fig.11).CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(7\)
  • From the outside, insert the appropriate centering pin into the hole of the newly cut bumper (Fig.12).
  • From the inside, place the sensor support directly on the pin (Fig.13). Start fixing the support by following the procedure recommended by the manufacturer.CLAS-OC-9140-Rear-Parking-Sensor-Punch-Tool-Kit-BMW-5-Pcs- \(8\)

CLAS Equipements
ZA de la CROUZA 73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86

KIT EMPORTE-PIECES POUR CAPTEURS DE STATIONNEMENT BMW (5 PCS)
REAR PARKING SENSOR PUNCH TOOL KIT BMW (5 PCS)
If you need components or parts, please contact the reseller. In case of problems, please contact your authorized technician.

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