BORMANN BBC6000 Battery Charger Owner’s Manual
- June 4, 2024
- BORMANN
Table of Contents
BBC6000
OPTIETHE AUTOMATISM
Owner’s manual
Charger manual
For reliable service, the charger shall be installed and used correctly and
properly.Do please read carefully your manuals before installation and
operation.Special attention shall the be paid to Warnings and their
details,Pay attention to those conditions and operations which may cause
damages to the charger. Clear warnings shall be made to those conditions and
operations which may cause physical injuries.Read through all the Notices
before you use the charger.
Please read carefully this manual so that you can operate it correctly.
Especially before you use the charger, do please read all the “Safety Notice”
to ensure your personal safety. Please keep properly this manual together with
Warranty Card for future reference.
Summary
Series switching power supply pulse quick chargers are designed and
manufactured by our company based on single—voltage battery packs of
6V,12V,24V,36V,48V,60V,62V,72V,and 84V.
Intelligent computer chips are adopted for whole process control with advanced
technologies of pulse width modulation(PWM), This series of products feature
small size, safety and flexibility, high conversion rate, stable output
current, larger designed volume,long—time duration, etc.
Short circuit protection,reverse connection protection, overheat protection,
as well as low voltage protection, is available. Therefore constant voltage
current can be transformed reliable from constant voltage status into floating
charge status. Hence, power waste and water loss can be reduced during the
charging process,and battery overheating and bubbling can be eliminated.As a
result, battery life is extended greatly!
Working modes
Constant current mode: when battery voltage is lower than the charger preset
voltage, the working mode is constant current charging mode, where the
constant charging current is provided by the charger to the battery.In this
mode, both battery and charger are murder good protection.
Constant voltage mode: The adoption of pulse width modulation(PWM)can have
precise control of charging current and output voltage so that the battery can
be fully charged while at the same time not overcharged.
Trickle mode: When battery voltage decreases to a preset value, the charging
current will decrease gradually to a preset value,and the charger will go into
trickle floating charging is completed, the battery can still be set in
floating charging mode.
Multiple protections
Overheat protection: The charger will close automatically without current
output for protective purposes when its temperature is over 1059C, and when
the temperature is decreased below about 80°C or the power supply is shut down
for 10 minutes charging process can be resumed.
Short circuit protection: In case of an accidental short circuit, the
charger will close automatically without current output, and beep for alarm.
Once correctly connected, the charging process will be resumed.
Reverse connection protection: Whenever the positive poles and negative
poles of the charger and the battery are not connected correctly, the charger
will close automatically without current output, and beep for alarm. Once
correctly connected, the charging process will be resumed.
Low voltage protection: when the single cell voltage is below 1.5V, the
charger can not be started up, and beep for alarm.This mechanism is to avoid
possible damages
caused up by voltage discrepancy between the battery and the charger.
Warnings
- Dangerous high voltage is contained inside the charger,so, please contact your local dealer or the manufacturer in case of equipment failure.
- Do not use under humidity or high temperature,or where there are immutable or explosives.
- Do not block the cooling hole,or use the charger while the cooling fan is stopped.
- Do prevent rain or water entry into the machine to avoid damage.
- Non-professional technicians are strictly prohibited to open the machine or change its purpose. Otherwise, severe injury may be caused.
Charging operation
Step 1, Examine and make the sure rated voltage of battery is conforming to
output voltage of charger.
Step 2, Connect correctly the charger and the battery.
Step 3, Examine and make sure the mains supply voltage is conforming to input
voltage of the charger.
Step 4, Connect mains supply and the battery, and watch to see if the
indicator is on and the cooling fan is working when charging.
Step 5, if the charger refuse to work,turn off mains supply immediatily and
check all the connecting cables between the main supply,the battery, and the
charger.
Warm Notice
For the purpose of a longer service life,avoid charging your battery atfer it is completely consumed, And, it is always good to charge and discharge this lead— acid battery frequently. [fa [2V battery is consumed up (below 10V), firstly the battery will be damaged greatly, and secondly the charger will also be protected due to over-current. This indicates that your battery is below 10V, which is a severe power insufficiency. Do pay attention next time when you using the battery!
SPECIAL NOTICE:
-
Charging batteries of leakage for the first time shall be under manual monitoring.
To avoid overcharging and bubbling, for the Ist and 2nd time, charging shall be stopped immediately once a temperature rise is found of the battery. Temperature rise indicates that the battery is full before being charged of there is leakage which does not influence its usage. -
When the charger is charging the battery, the cooling fan shall be working regularly.
-
An adjustable charger can adjust the current size in accordance with battery needs for better battery protection.
For example. if the current is 30A before charging, you are advised to decrease to 25A. Similarly,if 25A, you are advised to decrease to 20A. The 20%
spacing shall better protect your battery as well as your charger.
If the battery is not needed urgently. you are advised to charge by 1/1 0.i.e. 1OAH battery to | A charging current.
Simple troubleshooting
After only a few minutes or even a shorter time, the battery indicates full
charge.| 1. Examine to see if there is overcurrent protection, overheat
protection or low voltage protection resulting from non-conforming voltage,
and also examine if the cooling fan is working.
2. Maybe the battery is consumed up or already fully charged (better test
again after discharging or take other batteries for testing purposes).
3. Add battery tune-up treatment or distilled water.
4.Examine and make sure output clips from charger is well connected to battery
poles.
---|---
The battery shell is heating when charging or the battery cant be fully
charged after a long time’s charging.| 1. Check to see if there is a short
circuit in the battery,which shall result in the failure of the charging
voltage to reach the charger’s preset voltage.
2. There is a leakage of 0.3A ?in the battery.
3. Defective materials or workmanship is used in battery production. Genuine
batteries are strongly recommended.4.Replace the battery and test again.
The charger beeps tbr alarming or refuses to \ori; though all cables are
correctly connected| I. Examine the battery to see if there is low voltage
protection due to badly power insufficiency (non-confirming voltage).
2. Termination of service life due to long-time staleness or short circuits
due to large internal resistance.
3. Check to see if the battery still beeps for alarm when connected only to
mains supply unloaded.
4. Replace battery and test again.
For vehicle batteries, motorcycle batteries(small volume) that have been laid
unused for a long time,the charging indicator may not go ON when charging(due
to small current
requirement resulted out of large internal resistance).In this situation,you
can charge at the same time of huge power discharging(consumption).By this
means you can judge if the charger is defective,and at that time the charging
indicator will flash.(Normally,you can continue to floating charge for
approximately | hour after the charging indicator turns off until the fully
charged.At this time,the battery 1s in excellent condition, you can use
freely) (Though the indicator does not flash,the charger is in fact charging
the battery in trickle floating mode.And,once large current needed from the
battery is detected by the charger, the indicator will go flashing).
Charging modes: manual VS automatic
- Automatic charging mode: charge 12V and full voltage is 13.8V- 14.3V. Manual charging mode: max voltage is 16V, and so on,
Advantages: automatic charging mode
In this mode, your can just connect the mains supply and battery to start without the manual interference needed: the charging current will adjust itself fin accordance with battery needs and stop charging in an automatic manner once reaching the preset voltage level.It is very simple and convenient to operate. Automatic charging mode is strongly recommended.
Advantages: manual charging mode
When charging the used battery. battery under 0°C or battery of relatively low volume, small current trickle floating charging may happen due to large internal resistance, In such situations, manual charging mode, which is specifically desingned for these scenarios, is recommended, however, careful manual monitoring shall be conducted in case of manual charging, and once slight temperature rise is found on battery shell, please stop charging immediately.
Strong recommendation: In cold winter when it is under 0%, vou are advised to charge firstly in automatic mode until full, and then continue to charge in manual mode for
another half — | hour, will place your battery in its best condition functionally. ‘
Installation
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