HORNBACH 10476778 Pergola with Adjustable Roof Slats User Manual

10476778 Pergola with Adjustable Roof Slats
User Manual

10476778 Pergola with Adjustable Roof Slats

LOUVERED ROOF PERGOLA | User Manual for installation at right angles to wall for installation of 10476778 parallel to wall see Manual 10476778
Thank you!
We are convinced that this pergola awning will exceed your expectations and wish you joy while using it.
The operator’s instruction shall be read before the use of the product. Keep it for further reference and observe the safety instructions.
Intended use
This pergola awning is suitable for outdoor use on buildings and primarily intended as protection from direct sunlight, glare and heat, as well as a blind. If stronger wind gets up (stronger than the wind resistance class of the installed awning) or if it begins to snow, open the awning by putting the fins into a vertical position. Surpassing the load and wind load capacities can cause considerable dangers and must be avoided. The pergola awning is not intended for commercial use. Any other use or modification to the pergola awning is considered as improper use and could cause considerable dangers.
WARNING

• Carefully read this installation and user manual prior to the installation and use of the pergola awning.
• Observe the installation requirements and installation methods for a proper and safe installation of the pergola awning:
  – Pergola awning for outdoor use.
  – DIN EN 13561:2009, DIN EN 13561:2015
  – Wind-Resistance Class 2.

Service
In case of service requests or spare parts, please contact your local HORNBACH store or write an email to: service@hornbach.com
Symbols
Please read this user manual carefully and keep it for further reference.
Warning of accident and injury to persons and serious damage to property.
3 persons required.

Required accessories
The following accessories (not included) are required, for a proper installation of the awning:

• Hard hat and protective gloves
• Cutter
• Rubber mallet
• Tape measure
• Level
• Chalk or pencil
• Hexagon spanner set
• 2 Stepladders
• Impact drill
• Construction silicone (recommended: Precit transparent, Article no. 10313712)
• Suitable drill bit and mounting material (fastenings, which are not supplied) for wall, floor type at installation site.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – FOR THE SAFETY OF PERSONS, IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS. SAVE THESE INSTRUCTIONS FOR LATER USE.

• WARNING! Working at high altitudes bears the risk of falling. Always wear appropriate fall protection.

• If the awning needs to be installed at higher levels that require the use of ropes, make sure the awning is:
  – taken out of its packaging,
  – the ropes are suitable to carry the load and fi xed in a way that they cannot slip,
  – the awning is lifted evenly and horizontally. The same applies to the dismantling of the awning.

• Ladders and scaff olding may not be positioned against or attached to the pergola awning. A fi rm footing and level ground are necessary for their support.

• Only use ladders and scaff olding with a suffi ciently high load-bearing capacity.
  At fi rst use, make sure that no person or animal is present under the pergola awning. Check if the fastenings and mounting brackets are still tight after the fi rst opening and closing.

• Use the pergola awning only as specifi ed in the intended use. Changes such as additions or conversions that are not provided by the manufacturer, may be made only with the written consent of the manufacturer.

• Ensure that children and persons who cannot correctly assess the dangers of improper use and misuse, do not operate the pergola awning. Pergola awnings in need of repair, with high wear or damage to the cover or frame, may not be used.

• Prior to each operation, visually check the pergola awning for damages. If damage is visible, stop using the pergola awning immediately and seek for authorized personnel to repair the damage.

• Do not touch moving parts during operation.

• Prevent clothing or body parts from getting caught and drawn-in by the pergola awning.

• The user shall take appropriate organizational measures for preventing operation of the pergola awning when maintenance, such as window or wall cleaning, is being carried out in the vicinity.

• The use of tensioning cables or additional load (e.g. hanging objects to the pergola awning) can cause serious damage to the awning and are not permitted.

• Foliage or other foreign objects on the fi ns and in the guide rails must be removed immediately, as they can damage to the pergola awning.

• Open the pergola awning by putting the fi ns into vertical position during snowfall or wind to avoid damage.

• Only use manufacturer-approved replacement parts.

• When dismantling and disposing of the pergola awning, the prestressed parts (e.g. beams, columns, back pull systems) must be completely relaxed or secured to  prevent accidental deployment.

• During installation, always observe the national installation regulations.

• Changes to the design or configuration of equipment may not be made without consulting the manufacturer or   his authorized  representative.

Overview

Parts

1. Front beam
2. Connecting rod
3. Column
4. Crank handle
5. Base with cover
6. Side beam
7. Corner connector
8. Fin
9. Mounting rail

Technical Data

Delivery content

Installation

Installation site
WARNING
Consult a specialist, if there is any doubt on the load carrying capacity of the installation site.
Prior to the installation, check if the wall on the installation site has sufficient load carrying capacity. Special care needs to be taken if the installation shall be carried out at an insulated wall, as the increasing demands on thermal insulation reduce the tensile forces of anchor bolts and other fastenings. Make sure the installation site is straight and allows the correct positioning of the pergola awning in terms of height of the beams. Additionally, ensure that the ground is sound enough to support the load of the pergola awning with added load of water or snow stored on top of it for safety measures. The awning is designed in such a way, that loads of max. 840 N for item 10476778 and 1120 N for item 10476780 do not lead to deformation of non-retractable parts.
Rain falling onto the awning will flow through the columns to the ground. Guide it to where it may drain away if necessary.
Wind resistance classes
This pergola awning is designed to withstand Beaufort force 5 wind speeds, which equals wind resistance class 2. The combination of wall type and mounting material used at your installation site might result in a lower wind resistance class for your retractable screen.
WARNING
To prevent risks during installation, the installer must have sufficient knowledge in the following qualifications:

• Occupational safety and health (OSH), operational safety and accident prevention regulations given by the Employer’s Liability Insurance  Association
• Handling and transport of long and heavy components
• Handling of ladders and scaffolding
• Evaluation of basic structures of a building
• Handling of tools and machines
• Handling and installation of fastening equipment
• Commissioning and operation of products In case not every qualification can be covered by the installer, seek for a professional installation specialist to perform the installation.

An installation specialist will be able to provide information about the wind resistance class the  pergola awning can  withstand after the installation. The table below can be used  to identify different  wind speeds  by observing tree movement:

WIND RESISTANCE CLASS| BEAUFORT FORCE| WIND SPEED| IMPLICATION
---|---|---|---
0| 3-Jan| up to 19 km/h| Leaves and small twigs constantly moving
1| 4| 20 – 27 km/h| Small branches begin to move, loose paper is raised from the ground
2| 5| 28 – 37 km/h| Branches of moderate size move, small trees in leaf begin to swat
3| 6| 38 – 48 km/h| Large branches in motion, umbrella use becomes difficult

Mounting material
A fully closed pergola awning has to be able to withstand extreme loads at its fastenings. Depending on the wall type at the installation site, the correct fastening must be selected in order to ensure a secure fixation. The table below provides a basic recommendation of fastenings for different wall types, but a specialist should be consulted in order to figure out which fastening is the appropriate one. He will also be able to inform about the wind resistance class the awning can withstand after the installation.
WARNING
To meet the wind resistance class mentioned in the declaration of conformity, the installed awning needs to fulfil these requirements:

• The retractable screen is installed with the recommended type and number of brackets.
• he pergola awning is installed under consideration of the given fastening pull-out forces.
• The instructions of the fastening manufacturer have been respected during installation. The combination of wall type and mounting material used  at your installation site might  result in a lower  wind resistance class for your retractable screen.

Pro 1 A4 e.g. TOX Thermo Proof Plus
Solid brick Clay brick / MZ Sand-lime brick / KS| Wall Wall / insulated| e.g. TOX Masonry Set Wallix e.g. TOX Thermo Proof Plus
Perforated brick Clay brick / HLZ Sand-lime brick / KSL| Wall Wall / insulated| e.g. TOX Masonry Set Wallix e.g. TOX Thermo Proof Plus
Aerated concrete Gas concrete / PB2| Wall Wall / insulated| e.g. TOX Mosorny Set Wallix e.g. TOX Thermo Proof Plus
Cavity wall| Wall / insulated| e.g. TOX Thermo Proof Plus

WARNING
For every mounting material, the specifications of the fastening manufacturer must be observed, e.g. drill sizes, distances to edges, tensioning torques, drying times etc.
2x attach base to the column
Slide the base cover (I) with its wide opening facing outwards on to the straight end of the column (A). Push the base (J) into the straight end of the column. It only fi ts in one osition. In doubt please rotate it until it fi ts easily. Fix the base with 6 screws (O). 2x attach front beam to the column
Push the front beam (B1) on to the column (A) in such a way, that the slot nuts of the beam (silvery metal pins) interlock with the slots in the column. 2x fi x front beam to the columns
Screw the front beam (B1) on to  both columns (A) with the pre- installed hexagon socket screws. Use the hexagon socket spanner (Y). 2x attach corner connectors tothe rear beam
Push the corner connectors (A2) on to the rear beam (B2) in such a way, that the slot nuts (silvery metal pins) of the beam interlock with the slots in the corner connectors. 2x fi x rear beam to the corner connectors
Screw the rear beam (B2) on to both corner connectors (A2) with the pre- installed hexagon socket screws. Use the hexagon socket spanner (Y). 6x fi x the mounting elements for the mounting rail
The next steps require at least two stepladders or ladders. Make sure that the ladders/ stepladders stand securely to avoid falls. Only use ladders suitable for this kind of installation work.
Mark the position of the mounting elements as described here. The mounting rail (E) will not be fi xed in this working step. In the end, the rear beam (B2) at the wall needs to be installed 3 cm higher than the front beam (B1). This will ensure a better draining of rain water. Also take into account the inclination of your terrace (X cm).The mounting rail (E) needs to be levelled.
Drill the marked holes. Install the mounting elements (not included) correctly according to their instruction manual. Fix the mounting rail to the rear beam
Hang the mounting rail (E) to the rear beam (B2) between the corner connectors. Screw the mounting rail to the rear beam with the 16 selftapping screws (T2). 10476778: 14 screws 10476780: 16 screws Fix the mounting rail with the rear beam to the mounting elements
Attach the mounting rail (E) to the fi xed mounting elements (not included). Fix the mounting rail correctly to the mounting elements. Seal the mounting rail
For a perfect water protection, the joint between the wall and the mounting rail (E) can be sealed with silicone suitable for outdoor use (not included).

Hook in the side beams
Put up the front beam (B1) with the columns (A) in front of the wall in a distance of 3012.5 mm.
Hook in the side beams (C) to the columns (A) and the corner connectors (A2).

4x fi x the side beams to the columns and corner connectors
Fix the side beam (C) on both ends to both column (A) and corner connector (A2) with the pre-installed hexagon socket screws. Use the hexagon socket spanner (Y).

2x close corner connectors with the troughs
Apply some construction silicone (not included) to the lower side of the troughs (U2).

Fix the troughs (U2) with one screw (R) each to the corner connectors (A2).

Seal the edges of the troughs (U2) with some construction silicone.

Hook in the crank handle
Remove the screw from the shaft on the front beam (B1).

Slide the sleeve (V) on to the shaft and fi x it with the screw previously removed.

Fit the crank handle (H) into the sleeve (V).

Mount a fi n with lever
Attach the lever end piece (L) on one side of one of the fi ns (D). Use two screws (Q).

Attach an end piece (K) on the other side of this fi n with two more screws (Q).

Insert fi n with lever
Insert the fi n (D) with lever between front beam (B1) and rear beam (B2). Position the fin close to the crank shaft, but leave the first set of bearings free. Ensure that the lever (L) is on the side of the crank shaft (B1).
Remove the long hexagon socket screw with washer from the front beam (B1). Use the hexagon socket spanner (X).

Connect the lever with the crank handle
Fit the hexagon opening in the lever of the fi n on the hexagon nut on the front beam (B1).
Screw the lever on to it, using the hexagon socket screw and the washer previously removed. Use the hexagon socket spanner (X).

Secure the fi n in the bearings with metal strips on both sides
Fix a metal strip (M) on the bearing on both sides of the fin.
Use two screws (P) each.

Mount the rest of the fins
Fix an end piece (K) to the fins (D) on both sides. Use two screws (Q) on each side.

Insert a fi n between the fin with lever and the side beam Put the already installed fin in a vertical position. Insert another fin (D) between this fi n and the side beam (C).
In a horizontal position, the freshly inserted fi n needs to be positioned under the already installed one.

Insert another fin
Insert another fi n (D) into the bearings. Let this fi n slightly overlap the already installed neighboring fin.

Secure the fi n in the bearings with metal strips on both sides
Fix a metal strip (M) on the bearing on both sides of the fin.
Use two screws (P) each. 

Mount connecting rod on to the wall side
Put the already installed fins and the other fi ns into a vertical position. Attach the connecting rod (G) alongside the wall by fitting its holes on to the bolts of the fi ns (D). Secure it with the locking clips (S).
Repeat steps 20 to 22, until all fins have been installed.

Mount connecting rod on to the front side
Attach the second connecting rod (G) on the front side by fitting its holes on to the bolts of the fi ns (D). Secure it with the locking clips (S).

4x mount cover angles
Fix a cover angle (N) to each corner with three screws (R) each.

2x fixing the bases
The awning must be firmly and permanently fi xed to the ground. If the groundis not suitable prepare four firm and frost-resisting foundations, e.g. 30 x 30 x 80 cm (length x width x depth of frost)
The distance X between the outer edges of the columns (A) is:
X = 3012.4 mm for 10476778
X = 3927.0 mm for 10476780

Cleaning and care

Dust and dirt will collect on the awning and will require periodic cleaning.
Use a water/detergent mixture and a soft clean cloth to clean the awning. In most situations it should not be necessary to lubricate the moving components of the awning. However, when squeaking occurs, the use of a silicone spray lubricant is recommended. Important: Do not use any petroleum based spray lubricant.

Declaration of performance

DOP-104767781-CPR, Version 20220103

1. Unique identification code of product type:
   – Louvered roof pergola 3.0 x 3.0 (10476778)
   – Louvered roof pergola 3.0 x 4.0 (10476780)

2. Type, batch or serial number or other label for the identification of the product referred to in Article 11 / Paragraph 4: 10476778, 10476780

3. The manufacturer’s intended use or intended uses of the product in accordance with the applicable harmonized technical specification:
   Application in the exterior of buildings and other structures

4. Name, registered trade name or registered trade mark and contact address of the manufacturer in accordance with Article 11 /Paragraph 5: HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim/Germany
   www.hornbach.com

5. Where appropriate, the name and contact address of the authorized representative, responsible for the tasks referred to in Article 12 / Paragraph 2: Not relevant

6. System or systems for the assessment and verification of the reliability of performance of the product according to Annex V of the Construction Products Directive:
   System 4

7. Not relevant (for System 4 there is no notified body).

8. Not relevant.

9. Declared performance

10. The performance of the above product corresponds to the declared performance/s as defined in No. 9. The above manufacturer is solely responsible for the preparation of the service declaration in accordance with Regulation (EU) No. 305/2011. Signed for the manufacturer and on behalf of the manufacturer by:

Andreas Back
Head of Quality Management, environment & CSR
Person authorised to compile the technical file
Bornheim, 03.01.2022
HORNBACH Baumarkt AG
Hornbachstraße 11
76879 Bornheim / Germany

10476778-10476780_2023/04_V1.1
Manufactured for HORNBACH Baumarkt AG,
Hornbachstraße 11, 76879 Bornheim / Germany
www.hornbach.com

References

• hornbach.com

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