AMERICAN LIGHTING DL4 Series Warm Dim Direct LED Downlight Installation Guide
- June 13, 2024
- American Lighting
Table of Contents
AMERICAN LIGHTING DL4 Series Warm Dim Direct LED Downlight
Product Information
The 120V WARM DIM Direct LED Downlight is a lighting fixture designed for
installation in residential or commercial spaces.
It provides warm dimming light and operates on a 120V AC, 60Hz electrical
rating.
The fixture is suitable for both new construction and remodel applications.
It comes with a hardwire box for secure installation and features spring-
loaded clips for flush mounting.
Product Usage Instructions
- Preparation: Before starting the installation process, ensure that the power supply is turned off at the fuse box or circuit breaker.
- Cut-out Size: Determine the appropriate cut-out size for the fixture based on the model. Refer to the Hole Cut Sizes Table provided in the manual for guidance.
- Mounting Hole: Mark the desired location for the fixture on the ceiling and cut a hole following the outline. If needed, refer to the Hole Cut Sizes Table for appropriate cut-out sizes.
- Electrical Wiring: Run electrical wire from the switch (power supply) through the mounting hole. Use NMD90 Romex or BX cable for wiring.
- New Construction Installation: If you are installing the fixture in a new construction application, firmly secure the hardwire box to studs, joists, or similar fixed structural units before proceeding.
- Remodel Installation: For remodel installation, no mounting plate or can is required. Follow the DRIVER WIRING instructions below.
- Driver Wiring: Ensure power is turned off at the source before proceeding with driver wiring.
- Open the hardwire box swing cover and remove the appropriate knockout(s).
- Insert the electrical supply cable through the knockout and secure it with a cable connector (sold separately).
- Using wire nuts, connect the green/ground wire of the cable to the green wire in the junction box, connect the white wire of the cable to the white wire in the junction box, and connect the black wire of the cable to the black wire of the box.
- Place all wiring and connections back into the box and close the cover, ensuring that wires are not pinched in any way.
- Insert the hardwire box through the mounting hole.
- Fixture Installation: Connect the fixture to the hardwire box by inserting and twisting the male/female connectors together until fully secured.
- Push the spring-loaded clips on the fixture upwards and insert the fixture base into the mounting hole.
- Release the clips, and the fixture will be pulled flush to the ceiling.
- Power On: Once the assembly is complete, turn on the power to confirm that the fixture is working properly.
Care and Maintenance
- To clean the fixture, use only a mild soap and water with a soft cloth. Do not use harsh chemicals or rough cloths that may damage the finish or lens of the fixture.
- If you have any further questions or concerns regarding the installation or usage of the 120V WARM DIM Direct LED Downlight, please refer to the complete user manual or contact our customer support at 1-800-880-1180.
- Manufacturer: [Manufacturer Name]
- Address: 11775 E. 45th Ave. Denver, CO 80239
- Phone: 1-800-880-1180
- Fax: 303-695-7633
WARNING
- These products may represent a possible shock or fire hazard if improperly installed or attached in any way.
- Products should be installed in accordance with these instructions, current electrical codes, and/or the current National Electric Code (NEC).
WARNING
- The electrical rating of this product is 120V AC, 60Hz. The installer must determine whether power supply is appropriate at the luminaire before installation.
- Ensure power supply is turned off at the fuse box or circuit breaker prior to attempting installation or servicing of the fixture.
SAFETY INFORMATION
- Read all instructions before beginning; save these instructions for future use.
- To reduce the risk of fire, electric shock, or injury to persons, pay close attention to this manual and stay within its guidelines when using this product.
- Installation of this fixture requires knowledge of recessed lighting luminaires and their electrical systems. If not qualified or uncertain, do not attempt installation; contact a qualified electrician.
- Supply conductors (power wiring) connecting the fixture must be rated for a minimum of 90°C (194°F).
- Do not make or alter any open holes in wiring enclosures, nor in any electrical components during installation.
- Do not alter, relocate, or remove wiring, lamp holders, power supply, or any other electrical component.
- To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
- To avoid electrical shock, do not turn on fixture with missing or damaged lens.
- There are no serviceable parts inside of the LED module.
- This fixture is suitable for use in dimming circuits: TRIAC/ELV
- LEDs are bright! Do not look directly into the light source while light is ON.
- The spring loaded clips are strong; be careful when releasing clips.
INSTALLING NEW-CONSTRUCTION MOUNTING PLATE
- For new-construction installation, an aluminum rough-in plate is available.
- Position rough-in plate across two joists and secure it in four places using its mounting slots and appropriate fasteners.
- Run electrical wire from the switch (power supply) and anchor nearby appropriately.
PRE-INSTALLATION FOR REMODELS:
For remodel installation, no mounting plate or can is required.
- 1. Turn power OFF from the electrical panel before starting installation.
- Locate a suitable location for the fixture and trace the outline of the cut-out template on the drywall or ceiling tile (for a suspended T-Bar type ceiling).
- Cut the hole following the outline. If needed, refer to Hole Cut Sizes Table below for appropriate cut-out sizes.
- Run electrical wire from the switch (power supply) through the mounting hole; use NMD90 Romex or BX cable.
- For remodel installation: No mounting plate or can is required, see DRIVER WIRING below
| HOLE CUT SIZES | DL4-WD-2H | DL4S-WD-2H |
|---|---|---|
| 4.85” (123mm) Diameter | 4.85” (123mm) Diameter |
NEW CONSTRUCTION AND REMODEL INSTALLATION DRIVER WIRING (See Figures 1-2):
Make sure power is turned off at the source before proceeding.
- Open the hardwire box swing cover and remove the appropriate knockout(s).
- Insert the electrical supply cable through the knockout and secure with a cable connector (sold separately).
- Using wire nuts, connect green/ground wire of cable to green wire in junction box, connect white wire of cable to white wire in junction box, connect black wire of cable to black wire of box (See Figure 1).
- Place all wiring and connections back in to the box and close the cover, making sure wires are not pinched in any way.
- Insert hardwire box through the mounting hole (see Figure 2).
- For new construction applications: Hardwire box shall be firmly secured to studs, joists, or similar fixed structural units.
- For remodel applications: Hardwire box is not required to be secured after the plates, studs, joists, or structural units have been concealed.
FIXTURE INSTALLATION (See Figures 3-4):
- Connect the fixture to the hardwire box by inserting and twisting the male/female connectors together until fully secured (See Figure 3).
- Push spring loaded clips on the fixture upwards and insert fixture base in to the mounting hole. Release the clips and fixture will be pulled flush to the ceiling (See Figure 4).
- Once assembly is complete, turn on power to confirm fixture is working properly.
CARE AND MAINTENANCE
- Use only a mild soap and water with soft cloth to clean the fixture. Harsh chemicals will damage the finish. Do not wipe the fixture with a rough cloth that may scratch the finish or the lens.
FCC Compliance Statement
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
- This device may not cause harmful interference, and
- This device must accept any interference received, including interference that may cause undesired operation.
FCC WARNING
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and the receiver.
- Connect the equipment into an outlet different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
- Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
5-YEAR LIMITED PRODUCT WARRANTY
This product is warranted to be free from defects in material and workmanship
for a period of five (5) years from the date of purchase. Products that prove
to be defective during this period will be either repaired (i.e. replacement
of defective electronics, defective parts of the fixture housing, lens,
wiring, switching or lamp sockets; excluding the lamp) or replaced, at the
discretion of American Lighting, Inc claims for defective products must be
submitted to the retail location from which the product was purchased withing
the warranty period. Upon submission of proper return claim documentation and
product to American Lighting, Inc by the retailer, American Lighting, Inc
reserves the right to inspect the product for misuse or abuse. Claims for
indirect or consequential damages or for product that, in American Lighting,
Inc’s opinion has bee misused, will be denied. This is a warranty of product
reliability only and not a warranty of merchantability or fitness for a
particular purpose. American Lighting, Inc shall have no liability whatsoever
in any event for payment of incidental or consequential damages, including,
without limitations, installation costs and damages for personal injury and
property. These products may represent a possible shock or fire hazard if
improperly installed or altered in any way. This warranty applied only to
product that has been properly installed in accordance with instruction sheet
and current local codes and/or the National Electrical Code. Warranty does not
apply to any product that has been improperly installed or in situation where
components have been altered in any way. This warranty: (1) excludes
expendable parts including but not limited to light bulbs, batteries; (2)
carries a 2-year finish warranty protecting finish against tarnishing,
flaking, and discolorations; (3) shall be void if this lighting fixture is not
installed in the U.S.A.; and (4) does not cover any losses, labor, injuries to
persons/property or costs. This warranty does give you specific legal rights
and you may have other rights, which vary from state to state, Be careful, it
is recommended that installation be done by a qualified professional; the
purchaser has sole responsibility for proper installation in compliance with
all state and local code requirements. Seller’s employees are not qualified to
advise you on the use of this Merchandise. Any oral representation(s) made
will not be binding on seller or its employees. The rights under this limited
warranty are to the original purchaser of the Merchandise and may not be
transferred to any subsequent owner. This limited warranty is in lieu of all
warranties, expressed or implied including warranties or merchantability and
fitness for a particular purpose. Seller shall not be liable for any special,
incidental, or consequential damages. The sold exclusive remedy against the
seller will be for the replacement of any defects as provided herein, as long
as the seller is willing or able to replace this product or is willing to
refund the purchase price as provided above.
For questions/comments, technical assistance, or repair parts – Please call
toll free at 1-800-285-8051 (M-F 8am-
5pm), CST)
©2022 American Lighting, Inc. REV2238
www.AmericanLighting.com
Documents / Resources
|
AMERICAN LIGHTING DL4 Series Warm Dim Direct LED
Downlight
[pdf] Installation Guide
DL4-WD-2H, DL4S-WD-2H, DL4 Series, DL4 Series Warm Dim Direct LED Downlight,
Warm Dim Direct LED Downlight, Dim Direct LED Downlight, Direct LED Downlight,
LED Downlight, Downlight
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