POWERSMART DB8617P 17 Inch 3-in-1 Gas Push Lawn Mower Instruction Manual

June 9, 2024
POWERSMART

POWERSMART DB8617P 17 Inch 3-in-1 Gas Push Lawn Mower Instruction Manual
POWERSMART DB8617P 17 Inch 3-in-1 Gas Push Lawn Mower

TECHNICAL DATA

17″ 3-in-1 Gas Push Lawn Mower Model # DB8617P
Engine type 4Stroke,OHV,singlecylinderwithforced air-cooling system
Displacement 127cc
Fuel tank capacity 0.21Gallon
Oil capacity: 16.9 fl.oz
Cutting width 17 inch
Cutting height: 1.18 – 3 inch
Height adjustment: 5 Position
Drive type Push
Grass catcher capacit 1.4 Bushels
Wheel Front: 7 inch / Rear: 8 inch
Package dimensions (L x W x H) 29.55 x 19.90 x 15.96inches
Weight 52lb

INTRODUCTION

Thank You for Purchasing a Power Smart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. Power Smart® reserves the right to change this product and specifications at any time without prior notice.

Please keep this manual available to all users during the entire life of the lawn mower.

This manual contains special messages to bring attention to potential safety concerns, lawn mower damage as well as helpful operating and servicing information. Please readall the information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?

Please contact our Customer Service Dept. with any questions and/or comments, either by Email:[email protected], or Toll Free at 800-791-9458. We are available Mon-Fri 9am-5pm ESTto help solve any issues that you might encounter.

NOTICE REGARDING EMISSIONS

Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and may include  the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION Before operating this lawn mower, read and observe all

warnings, cautions, and instructions on the lawn mower and in this Owner’s Manual.

NOTE: The following safety information is not meant to cover all possible conditions and situationsthat may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.

This safety alert symbol is used to identify safety information about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or   CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.

DANGER indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage tothe engin.

GENERAL SAFETY PROCEDURES

For any questions regarding the hazard and safety notices listed in this manual or on the product, please call 800-791-9458 Mon-Fri 9-5 EST before using the engine.

DANGER: CARBON MONOXIDE

Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
NEVER use an engine inside homes, garages, crawlspaces, or other partly enclosed areas. Deadlylevels of carbon monoxide can build up in these areas. Using a fan, or opening windows and/or doorswill NOT properly vent CO nor supply adequate fresh air. ONLY use an engine outside and far awayfrom windows, doors, and vents. These openings can pullin engine exhaust.
Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING: This engine may emit highly flammable and explosive gasoline vapors, which cancause severe burns or even death if ignited. A nearby open flame can lead to explosioneven if it isn’tdirectly in contact with gasoline.

  • Do not operate near an open flame.
  • Do not smoke near the engine.
  • Always operate on a firm, level surface.
  • Always turn engine off before refueling. Allow engine to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
  • Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for expansion.
  • Always check for spilled fuel before operating.
  • Empty fuel tank and carburetor bowl before storing or transporting the engine.

WARNING: This engine produces heat when running. Temperatures near exhaust can exceed 1500F(650 C).

Do not touch hot surfaces. Pay attention to warning labels on the engine identifying hot parts of

. Allow engine to cool down after use before touching engine or areas of the engine that become hot during use.

CAUTION: Misuse of this engine can damage it or shorten its life. Only use engine for its intended purposes. 6 IMPORTANT SAFETY INS

IMPORTANT SAFETY INSTRUCTIONS

This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I.General Operation

  1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments.
  2. Only allow operators, who are responsible, trained, familiar with the instructions, and physically capable to operate the machine.
  3. Do not carry passengers and keep bystanders away.
  4. Do not operate the machine while under the influence of alcohol or drugs.
  5. Follow the manufacturer’s recommendation for wheel weights or counterweights.

II. PREPARATION BEFORE OPERATING

  1. Clear the operating area of any objects which could be thrown by or interfere with  operation of the machine
  2. Keep the area of operation clear of all bystanders, particularly small children. Stop the machine and attachment(s) if anyone enters the area.
  3. Do not operate the machine without the entire grass catcher, discharge chute, or other safety devices in place and functioning properly. Check frequently for signs of wear or deterioration and replace as needed.
  4. Wear appropriate personal protective equipment such as safety glasses, hearing protection, and footwear.

III. OPERATING

  1. Only operate the engine in well ventilated areas. Exhaust gases contain carbon monoxide, a deadly poison.
  2. Only operate the machine in daylight or good artificial light.
  3. Avoid holes, ruts, bumps, rocks, or other hidden hazards. Uneven terrain could overturn the machine, or cause operator to lose their balance or footing.
  4. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
  5. Do not direct discharge material toward anyone. Avoid discharging material against a wall orobstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
  6. Do not leave a running machine unattended. Always park on level ground, disengage the attachment, set parking brake, and stop engine.
  7. Do not mow in reverse unless absolutely necessary. Always look down and behind before andwhile backing

IV. CHILDREN SPECIFIC

  1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
  2. Keep children out of the operating area and under the watchful care of a responsible adult other than the operator

V. SLOPE SPECIFIC

Slopes are a major factor related to accidents. Operation on slopes requires extra caution.

  1. . Travel in the manufacturer recommended direction on slopes. Use caution while operating near drop offs.
  2. Avoid mowing wet grass. (Poor footing could cause a slip and fall accident.)
  3. Do not operate machine under any condition where traction, steering, or stability is in question.Tires could slide even if the wheels are stopped.
  4. Always keep the machine in gear when going down slopes. Do not coast downhill.
  5. Avoid starting and stopping on slopes. Avoid making sudden changes in speed or  direction. Maketurns slowly and gradually.Use extra care while operating machine with a grass catcher or other attachment(s). They can affect the stability of the machine.

VI. FIRE AND FUEL SPECIFIC

  1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
  2. Use only an approved fuel container.
  3. Do not remove fuel cap or add fuel with the engine running or while hot.
  4. Do not refuel indoors or in enclosed spaces
  5. Do not store the machine or fuel container, or refuel, where there is an open flame, spark, or pilotlight such as on a water heater or other appliance.
  6. If fuel is spilled, do not attempt to start the engine and avoid creating any source of ignition untilfuel vapors have dissipated.
  7. To help prevent fires: keep machine free of grass, leaves, or other debris build up; clean up oil or fuel spillage and remove any fuel soaked debris; allow machine to cool before storing.
  8. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

VII. HAULING

  1. Use full width ramps for loading and unloading a machine for transport

VIII. SERVICE

  1. Keep machine in good working order. Replace worn or damaged parts.

  2. Use caution when servicing blades. Wrap the blade(s) or wear gloves. Replace damaged blades.Do not repair or alter blade(s)

  3. Machines with hydraulic pumps, hoses, or motors; and/or diesel injection systems:
    WARNING: Fluid escaping under pressure may have sufficient force to penetrate skin and causeserious injury. If fluid is injected into the skin, seek immediate medical attention. Keep body andhands away from pin holes or nozzles that eject fluid under high pressure. If a leak occurs, havethe machine immediately serviced by a trained technician.

  4. If equipped, disconnect spark plug wire(s) before making any repairs.

WARNING LABLE INSTRUCTIONS

Read carefully the manual before use.

Danger-flying objects; keep safe distance from the machine as long as the engine is running

Do not open or remove safety shields while engine is running.

.Pay more attention to the operator’s hands and feet to avoid injury

.Do not open or remove safety shields while engine is running.

Warning Icon
Fuel is flammable,keep fire away. Never fill up the fuel tank while the engine is running.

Emission of toxic gas, do not use the mower in a close area or not well ventilated.

Look behind while backing

Steep slope hazard

When repairing, please pull off the spark plug boot, then repair it according to the operational manual

Hot surfaces

When mowing,please wear the glasses ad ear plugs to defend the operator himself

Keep bystanders away.

Safety label found on the lawn mower: KEEP HANDS AND FEET AWAY

Safety label

Warning: Keep the safety signs clear and visible on the equipment.Replace the safety signs if theyare missing or illegible.

KNOWING YOUR LAWN MOWER

Please use the illustration below to familiarize yourself with the location and function of thecomponents that control of your lawn mower.
Procut overview

  1. Recoil Starter handle
  2. Grass catcher
  3. Cutting height adjustment lever
  4. Rear wheel
  5. Side discharge chute
  6. Oil dipstick
  7. Front wheel
  8. Cutting height adjustment lever
  9. Primer bulb
  10. Fuel tank cap
  11. Rear discharge door
  12. Lower handle
  13. Upper handle
  14. Engine start/stop control

LAWN MOWER PREPARATION

The following section describes steps necessary to prepare the lawn mower for use. If after readin gthis section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri9-5 EST for customer service. Failure to perform these steps properly can damage the lawn mower orshorten its lifespan.

UNPACKING

Tools required (not included): #2PH screwdriver, utility knife.   Unpack the lawn mower and all its parts, and compare against the list below. Do not discard  the cartonor any packaging until the engine is completely assembled.
Procut overview

  1. Side discharge chute
  2. Grass Catcher
  3. Lawn mower
  4. Spark plug wrench
  5. Flange bolts M6 (2)
  6. Funnel
  7. Cable clip

ATTACH LOWER & UPPER HANDLE

  1. Loosen two knobs and turn the folded upper tube to match the lower tube, and tighten the knob

  2. Turn the lower tube to an angle that maches the base and tighten with two screws. (Two screwsare in the accessories bag.)
    Handle Attach
    Handle Attach

  3. Lock the cable to the lower handle using cable clip.Cable Clip

  4. Insert the recoil starter handle cable into the upper handle. You must engage the start/stop to release the recoil starter handle.
    Handle Attach
    Handle Attach
    hook provided on the control Start/StopControl
    Start/Stop

Recoil starter handle

SIDE DISCHARGE CHUTE

To convert mower for side discharge, the grass catcher has been removed and that the rear dischargedoor is closed.

  1. Lift the spring-loaded discharge cover located on the side of the mower.
  2. Slide two hooks of the side discharge chute under the hinge pin and lower the spring on the sided is charge cover
    DISCHARGE CHUTE
    DISCHARGE CHUTE
    Caution: Do not attempt to remove the permanently mounted spring loaded side discharge cover atany time.

GRASS CATCHER

Attach grass catcher

  1. Lift mower rear discharge door.
  2. Place grass catcher into the slots in the handle brackets.
  3. Release the rear discharge door so that it rests on the grass catcher.

ADJUSTING THE CUTTING HEIGHT

Warning! Cutting height adjustments should only be performed after the engine and blades have come to a complete stop!

It is always best to begin cutting your lawn with a higher deck height to prevent scalping your lawn.

The cutting height is adjusted with front and rear levers. Actuate the adjustment lever and pull it to the required position. Please make sure that the lever loc ksinto same position.

OPERATION

GAS AND OIL FILL-UP

The engine comes shipped without oil or gasoline. Be sure to add oil and gasoline before starting the engine.

  1. Add oil before starting mower for the first time.
  2. Service the engine with gasoline as instructed.

Warning: Use extreme care when handling gasoline. Gasoline is extremely flammable and its vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish all cigarettes, cigars, pipes and other potential sources of ignition.

Engine Oil Engine oil is a key factor in deciding the engines performance. Do not apply engine oil with additives or 2-stroke gasoline engine oil, because they haven’t enough lubrication, and may shortenthe engines service life

Warning: Check the engine with it stopped on a level ground.

Engine oil recommended: 10W-30

As viscosity varies with regions and temperatures, SF class oil is recommended
Operation

Check method

  1. Remove the dipstick and Clean it.
  2. Reinsert the dipstick into the oil filling hole without screwing check oil lever.
  3. If the oil level is too low, add the recommended engine oil up to the oil upper level.
  4. Reinstall the dipstick.

Adding Gasoline

Remove the fuel tank cap and check fuel level.
If the level is too low, refuel the tank, remember adding fuel not over the fuel upper level.
Operation

Warning:

  1. Gasoline is extremely flammable and is explosive under certain conditions.
  2. Refueling in a well-ventilation area with the engine stopped. Do not smoke and allow flames orsparks in the area where gasoline is stored or where the fuel tank is refueled.
  3. Do not overfill the fuel tank (there should be no fuel in the filling neck). After refueling, makesure the fuel tank cap is set back securely.
  4. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel isspilled, make sure the area is dry before starting the engine.
  5. Avoid repeated or prolonged contact with skin or breathing of fuel vapor. Keep out of reach ofchildren

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating.Do not mix oil with gasoline.

To add gasoline, follow these steps:

  1. Make sure the lawn mower is on a level surface.

  2. Unscrew fuel tank cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew.

  3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tank is 0.21 gallons.
    NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the fuel cap in place

  4. Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT

  • Never use an oil/gasoline mixture.
  • Never use old gasoline.
  • Avoid getting dirt or water into the fuel tank.
  • Gasoline can age in the tank and make starting difficult. Never store lawn mower for extended periods of time with fuel in the tank or the carburetor.

ENGINE START/STOP CONTROL

This lawn mower comes equipped with an engine start/stop control to prevent unintentional starting and to ensure safe operation. Releasing this lever will quickly stop the blade in case of danger. The lever must be actuated before the lawn mower is started. When the engine start/stop lever is released, it must return to its initial position.
ENGINE START/STOP

Before you start mowing, you should run through this process several times in order to ensure that the lever and actuator cables are working  properly. Repeat the test several times after the engine has started up. When the engine start/stop Control is released, the engine must stop within a few seconds. If not, contact Customer Service.

Warning: The blade begins to rotate as soon as the engine is started.

START THE ENGINE

To start the engine, perform the following steps:

  1. Check the oil and fuel levels.
  2. Press the primer bulb 3 times.
  3. Engage the engine Start/Stop Control and simultaneously pull on the recoil starter. Pull on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the engine. Return cord gently into the recoil starter. Never allow the cord to snap back. 4. If engine fails to start, repeat step 3.

NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems persist, please call customer service.

Note: Don’t allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter

STOP THE ENGINE

Release the engine start/stop control to stop the engine.

MOWING

The engine throttle on your mower has been preset to provide optimum bagging and mulching performance for years to come

Only use a sharp blade that is in good condition. This will prevent the grass blades from becoming frayed and the lawn from turning yellow. Mow in straight lines for a nice, clean look. The swaths should overlap each other by a few inches inorder to avoid stripes.

It’s important to keep the underside of the mower deck clean and remove grass build-up. This buildup will decrease mulching quality, and make it harder for the equipment to bag the grass.

Always mow along inclines (not up and down). You can prevent the lawn mower from slipping down by holding a position at an angle upwards. Select the cutting height according to the length of the grass. If necessary, mow a number of times so that you never cut more than 2 inches of grass in one go.

Turn off the engine before doing any checks on the blade. Keep in mind that the blade continues to rotate for a few seconds after the engine has been turned  off.Never attempt to manually stop the blade.Regularly check to see if the blade is securely attached, is in good condition and is sharp. If the contrary is the case, sharpen the blade or replace it. In the event that the blade strikes an object,immediately turn off the lawn mower and wait for the blade to come to a complete stop. Then inspect the condition of the blade and the blade mount. Replace any parts that are damaged.

USING AS SIDE DISCHARGE

You should fit the mulching adapter in order to use the side discharge.

  1. On the side of the mower, lift the side discharge cover.
  2. Slide two hooks of side discharge chute under hinge pin on the side discharge cover. Lower the side discharge cover.
    Using Discharge

Caution: Do not remove side discharge cover at any time.

USING AS A REAR BAGGER

To use the grass catcher to collect clippings while you are operating the mower.

  1. Attached grass catcher following instruction in the lawn mower preparation. Grass clippings will automatically collect in bag as you run the mower. Operate mower until grass catcher is full.
  2. Stop engine completely by releasing the engine start/stop lever. Make sure that the engine has come to a complete stop.
  3. Lift rear discharge door and pull grass catcher up and away from the mower to remove the grass catcher. Dispose of the grass clippings and reinstall the grass catcher when complete.

Warning: If you strike a foreign object, stop the engine. Remove spark plug wire, thoroughly inspect mower for any damage, and repair damage before restarting and operating. Excessive vibration of the mower during operation is an indication of damage.The mower should be promptly inspected and repaired.

MAINTENANCE

Proper routine maintenance of this mower will help prolong the life of the machine.

Always observe safety rules when performing any maintenance.

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full valve from warranty, operator must maintain the lawn mower as instructed here.

Changing of engine-governed speed will void engine warranty.

All adjustments should be checked at least once each season.

Periodically check all fasteners and make sure these are tight.

Warning: Always stop engine, allow engine to cool, disconnect spark plug wire before performing any type of maintenance on your machine.

DECK CARE

It is important to clean underside of the mower deck after use to prevent the build-up of grass clippings or other debris. Follow steps below for proper cleaning.

  1. Allow the engine to run until it is out of fuel. Do not attempt to pour fuel from the engine.
  2. Disconnect spark plug wire.
  3. Slowly tip mower so that it rests on the housing.
  4. To prevent oil spills, always tip the mower so that the Air Filter is facing up.
  5. Hold mower firmly and scrape and clean the underside of the deck with a suitable tool.
  6. Gently lower the mower back on its wheels on the ground.

MOWER BLADE

To ensure safe operation, have all blade sharpening, balancing and mounting work carried out by an authorized service center. To achieve optimal results, we recommend having the blade checked once a year.
If, in spite of all caution, the blade comes into contact with an obstacle, switch off the engine immediately and pull off the spark plug connector. Tilt the lawnmower to the rear and check the blade for damage. Always keep the side with the air cleaner facing up. Damaged or bent blades must bere placed. Never straightena bent blade. Never work with bent or heavily worn blades as this will result in vibrations, causing further damage to the mower.

Warning: Risk of injury when working with a damaged blade.

CHECKING THE OIL

The oil capacity of the engine crankcase is 16.9fl. oz. Check the oil level of the engine according to the Recommended Maintenance Schedule.

The lawn mower should be checked before each use for proper oil level. This is a critical step for proper engine starting

To check the oil level:

  1. Make sure the lawn mower is on a level surface.
  2. Clean around oil fill. Remove dipstick and wipe the dipstick with a clean rag. Insert the dips ti ckinto the oil fill opening without screwing in. Remove the dipstick to check the oil mark. Add oil ifthe oil mark covers less than one half of the dipstick.
  3. Slowly add more oil and repeat step 2 until the oil mark reaches to the top of dipstick. Do not overfill the crankcase.
  4.  Reinstall oil dipstick.

CHANGING/ADDING OIL

Change the oil according to the Recommended Maintenance Schedule. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating underheavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine is 16.9 fl.oz. Add oil when the oil level is low. For proper type and weight of oil refer to “GAS AND OIL FILL-UP” portion of the “OPERATION” section.

To refill the crankcase with oil, follow these steps:

  1. Make sure the lawn mower is on a level surface. Tilting the lawn mower to assist in filling will cause oil to flow into engine areas and will cause damage. Keep lawn mower level!
  2. Remove the dipstick from the engine.
  3. Using a funnel or appropriate dispenser, add the correct amount of oil (16.9fl.oz) into the crankcase.
  4. Reinstall dipstick

NOTE: Never dispose of used motor oil in the trash or down a drain. Please call a local recycling center or auto garage to arrange oil disposal.

AIR CLEANER MAINTENANCE

Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule. For air cleaner detail

  1. Open the air cleaner cover.
  2. Remove the sponge-like element from the casing.
  3. Wipe the dirt from inside the empty air cleaner casing.
  4. Wash the sponge-like element in household detergent and warm water. Small amount of oil in theelement is normal and necessary for the engine to work properly.
  5. If necessary, replace the paper element.
  6. Reinstall the sponge-like element in the air cleaner casing and reinstall the cover

CAUTION: running the engine with dirty, damaged or missing air cleaner element will cause theengine to wear out prematurely.

SPARK PLUG MAINTENANCE

The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Refer to Recommended Maintenance Schedule. To inspect the spark plug:

  1. Remove spark plug boot. Be careful not to tear insulation or wire
  2. Unscrew the spark plug from the engine using the spark plug wrench provided. There is limited space for the wrench to turn. Use both rows of holes in the spark plug wrench to gain leverage to loosen the plug.
  3. Visually inspect the spark plug for cracks or excessive electrode wear. Replace as necessary.
  4. Measure the plug gap with a wire gauge. The gap should be 0.7 to 0.8 mm (0.028-0.031 in).
  5. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base the nre-gap the spark plug.
  6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not
    over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after sparkplug gasket contacts spark plug hole. Reinstall the spark plug boot.

Maintenance Schedule

Item| Action| Before eachuse| 5 Hours of use or firstmonth| First 25 hoursof use| 50 hours of use or every6 months| 100 hours of use orevery year| 150 hours of use or everytwo years
---|---|---|---|---|---|---|---
Blade| Inspect| x| | | | |
Blade mounting bolt| Inspect| x| | | | |
Engine oil| Check| x| | | | |
Change| | x| | x2| x| x
Air filter| Check| x| | | | |
Clean| | | x1| x1| x1|
Replace| | | | | | x
Grass bag| Check| x| | | | |
Blade control operation|
Check| x| | | | x|
Spark plug| Check| | | | | x|
Replace| | | | | | x
Fuel tank| Clean| | | | | x|
Flywheel brake pad| Check| | | | | x|
Valveclearance| Check-adjust| | | | | x|
Fuel line| Check| Check every 2 years and replace if necessary

STORAGE

CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot.
If the MOWER is being stored for extended periods of time (30 days or more), drain fuel tank and carburetor bowl.

When storing the mower for extended periods of time:

  1. When storing the mower for extended periods of time:
  2. Start the engine and run it until the tank, carburetor bowl and fuel line are completely empty andthe engine stalls.
  3. Change the oil after each season.
  4. Remove the spark plug. Use an oil-can to fill the cylinder with approx. 2 ml of oil. Slowly pullback the starter handle, which will bathe the cylinder wall with oil. Screw the spark plug back in.4. Clean the cooling fins of the cylinder and the housing.
  5. Be sure to clean the entire equipment to protect the paint.
  6. Store the equipment in a well-ventilated place

NOTE: LIMITED WARRANTY does not cover fuel system damage or engine per form an ceproblems resulting from neglected storage preparation.

TROUBLESHOOTING

Problem Cause Solution




Engine fails to start

| Engine start/stop lever disengaged.| Engage engine start/stop lever.
Spark plug wire

disconnected.

| Connect spark plug wire.
Fuel tank empty or stale fuel.| Fill tank with clean, fresh gasoline.
Engine not primed.| Press primer bulb.
Faulty spark plug.| Clean, adjust gap, or replace.
Blocked fuel line.| Clean fuel line.
Engine flooded.| Wait a few minutes to restart, do not prime.



Engine runs erratic.

| Spark plug wire loose.| Connect and tighten spark plug wire.
Blocked fuel line or stale fuel.| Clean fuel line. Fill tank with clean, fresh gasoline. Drain carburetor bowl.
Water or dirt in fuel system.| Drain fuel tank. Refill with fresh fuel.
Dirty air filter| Clean or replace the filter.
Engine overheats.| Engine oil level low.| Fill crankcase with proper oil.
Air flow restricted.| Clean area around and on top of engine.
Idles poorly.| Spark plug fouled, faulty, or gap too wide.| Reset gap or replace spark plug.
Dirty air cleaner.| Clean or replace the filter.
Excessive vibration/noise| Blade loose or unbalanced.| Tighten and balance blade.
Bent/damaged blade.| Replace the blade.
Mower will not mulch grass.| Wet grass.| Do not mow when grass is wet, wait until dry to cut.
Uneven cut.| **** Excessively high grass.| Mow once at a high cutting height, then mow again at desired height or make anarrower cutting path.
Dull blade.| Sharpen or replace blade.

EXPLODED VIEW AND PARTS LIST

Prodcut ovriwe

Item Stock# Description Qty
1 303190328 Engine 1
2 303020627 Bolt M8X25 3
3 203050381 Side discharge deflector 1
4 303090066A Spring pin shaft 1
5 303130335 Torsional spring 1
6 303160456 Side discharge Bracket 1
7 303020468 Hex washer Bolt M6X12 2
8 203050382A Side discharge chute 1
9 203050522 Front cover 1
10 303010332 Hex washer screw ST6.3X20 16
11 303030077 Flange nylon nut M8 4
12 203050384 7″Right wheel 1
13 303181207 Front axle seaming 1
14 303030032 Locknut M6 4
15 303071058 Front adjustment spring leaf assembly 1
16 303020276 Hex washer Bolt M6X12 2
17 303071034 Axle keeper 4
18 303010216 Self-tapping screw ST6.3×20 10
19 203050385 7″ Left wheel 1
20 303020626 Blade Bolt 1
21 303043023 Butterfly washer 1
22 303240634 17″blade 1
23 303180808 Blade connector 1
24 303110030 Key 4.7*40 1
25 303060140 Flat washer 2
26 303181205 17″ Steel deck 1
27 203050526 Rubber sheet 1
28 203050386 8″ Right wheel 1
29 303071059 Rear adjustment spring leaf assembly 1
30 303010360 Locknut M6x14 2
Item Stock# Description Qty
--- --- --- ---
31 303181203 Rear axle seaming 1
32 203050387 8″Left wheel 1
33 303030087 Locknut M6 2
34 203050523 Rear base 1
35 303130336 Rear cover torsional spring left 1
36 203050524 Rear cover 1
37 303010095 Screw ST4.2X14 2
38 203050525 Rear block cover 1
39 303130337 Rear cover torsional Spring right 1
40 302080050A Plastic windshield 1
41 303010351 Self-tapping screw ST6.3×14 4
42 302120066 Grass collector 1
43 303081144 Collector holder 1
44 303121005 Cotter Pin 2
45 303160807 Perforated pin M6X35 2
46 303020558 Bolt M6X35 2
47 303081145 Lower Tube L 1
48 303030026 Nut M8 2
49 203020336A Knob 2
50 302060035 Plug 2
51 303020140 T-screw M8X50 2
52 303081146 Lower tube R 1
53 303080489A Upper tube 1
54 302080049 Breaking cable 1
55 303020308 Hex washer screw M6X30 1
56 303030025 Cap nut M6 2
57 303080509 Cutting control bar 1
58 303030065 Nut M6 1
59 303160531A Hook 1

Engine explode view and part list

Engine

Item Stock # Description Qty
E01-1 11310-Z3E0111-00A1 CRANKCASE SUBASSEMBLY. 1
E01-2 90682-Z240110-0000 SEAL, OIL 1
E01-3 90682-Z030210-0000 SEAL, OIL 1
E01-4 90103-0410-51 SCREW 1
E01-5 11321-Z2P0110-0000 PIECE, BREATH 1
E01-6 11337-Z2P0110-0000 1
E01-7 90007-0512-A1 BOLT 1
E01-8 11333-Z2P0110-0000 PLATE, BREATH GROOVECOVER 1
E01-9 16061-Z2P0110-00A0 ARM, GOVERNOR 1
E01-10 90501-Z010110-0000 PIN 1
E01-11 90412-Z870210-0000 WASHER, FLAT 1
E01-12 16062-Z2P0110-0000 ROD, GOVERNEOR 1
E01-13 16072-Z010110-0000 BOLT, GOVERNOR SUPPORT 1
E01-14 90305-0600-31 NUT 1
E01-15 16070-Z2P0110-0000 SUPPORT SUBASSEMBLY, GOVERNOR 1
E01-16 16063-Z2P0110-0000 SPRING, GOVERNOR 1
E01-17 19308-Z2P0110-0000 SHIELD, CRANKCASE SIDE 1
E01-18 90007-0512-A1 BOLT 1
E01-19 11340-Z2P0110-0000 1
E01-20 16561-Z2P0110-0000 PLATE SUBASSEMBLY, THROTTLE CONTROLBOTTOM 1
E01-21 90007-0512-A1 BOLT 1
E01-22 15010-Z2P0310-Q200 DIPSTICK, OIL 1
E02-1 11411-Z2P0111-00A0 COVER, CRANKCASE 1
E02-2 90682-Z030320-0000 SEAL, OIL 1
E02-3 90001-0630-01 BOLT 7
E02-4 16400-Z2P0111-00A0 GEAR ASSY, GOVERNOR 1
E02-6 90001-0616-01 BOLT 1
E02-7 90502-0812-00 PIN 2
E03-1 14081-Z2P0110-00A0 TAPPET, VALVE 2
E03-2 14071-Z2P0110-00A0 LIFTER, VALVE 2
E03-3 12131-Z3E0110-00A0 GASKET, CYLINDER HEAD 1
E03-4 12140-Z3E0210-00A0 HEAD SUBASSEMBLY,CYLINDER 1
E03-5 90001-0850-01 BOLT 4
E03-6 30010-Z120110-00A0 PLUG, SPARK 1
E03-7 12101-Z810210-00A0 GUIDE, SEAL 1
E03-8 12110-Z2P0110-00A0 VALVES SET 2
E03-9 12103-Z030110-0000 SPRING, VALVE 2
E03-10 12112-Z010110-00A0 SEAT, VALVE SPRING 2
E03-11 14310-Z2P0110-00A0 ROCKER SUBASSEMBLY,VALVE 2
E03-12 14330-Z2P0110-00A0 SHAFT, VALVE ROCKER 1
E03-13 12411-Z2P0110-0000 COVER, CYLINDER HEAD 1
E03-14 90007-0512-A1 BOLT 4
E04-1 13300-Z2P1410-00A0 CRANKSHAFT ASSY. 1
E04-2 14014-Z2P0210-00A0 GEAR, TIMING DRIVE 1
E04-3 90408-Z030210-0000 WASHER, FLAT 1
E04-4 14200-Z2P0111-00A0 CAMSHAFT ASSY. 1
E04-5 13122-Z240110-00A0 CLIP, PISTON PIN 2
E04-6 13121-Z240110-00A0 PIN, PISTON 1
E04-7 13010-Z2P0110-00A0 ROD, CONNECTING 1
Item Stock # Description Qty
--- --- --- ---
E04-8 13111-Z3E0110-00A0 PISTON 1
E04-9 13200-Z3E0110-00A0 RING ASSY, PISTON 1
E05-1 90107-0516-01 SCREW 3
E05-2 80001-Z2P0210-Q200 HOUSING, ENGINE 1
E05-3 28200-Z2P0310-Q2A0 STARTER ASSY, RECOIL 1
E05-4 90007-0520-A1 BOLT 4
E06-1 90204-Z010210-0100 BOLT 1
E06-2 17002-Z2P0110-00A0 GASKET, INLET 1
E06-3 16003-Z2P0110-00A0 PLATE, CARBURETOR INSULATOR 1
E06-4 16004-Z2P0110-00A0 GASKET, INSULATOR PLATE 1
E06-5 16100-Z3E0110-00A0 CARBURETOR ASSY. 1
E06-6 90685-Z030410-0000 CLAMP 1
E06-7 90686-Z2P0111-00M0 TUBE, FUEL 1
E06-8 90685-0700-01 CLAMP 2
E06-9 16211-Z2P0110-0000 TUBE, STARTING RICHED VALVE 1
E06-10 16212-Z2P0110-00A0 SEAT, STARTING RICHED VALVE 1
E06-11 16213-Z2P0110-00A0 VALVE BODY, STARTING RICHED 1
E10-1 13501-Z010110-00A0 NUT, FLYWHEEL 1
E10-2 19352-Z2P0110-00A0 IMPELLER 1
E10-3 28020-Z2P0110-0000 SEAT, STARTER CUP 1
E10-4 13510-Z2P0111-0000 FLYWHEEL SUBASSEMBLY 1
E10-5 30029-Z2P0110-0000 LUG, SHROUD 1
E10-6 90007-0514-A1 BOLT 1
E10-7 45200-Z2P0310-0000 BRAKE ASSY. 1
E10-8 90007-0520-A1 BOLT 3
E10-9 30400-Z2P0110-0000 COIL, IGNITION 1
E10-1 13501-Z010110-00A0 NUT, FLYWHEEL 1
E10-2 19352-Z2P0110-00A0 IMPELLER 1
E10-3 28020-Z2P0110-0000 SEAT, STARTER CUP 1
E10-4 13510-Z2P0111-0000 FLYWHEEL SUBASSEMBLY 1
E10-5 30029-Z2P0110-0000 LUG, SHROUD 1
E10-6 90007-0514-A1 BOLT 1
E10-7 45200-Z2P0310-0000 BRAKE ASSY. 1
E10-8 90007-0520-A1 BOLT 3
E10-9 30400-Z2P0110-0000 COIL, IGNITION 1
F01-1 17001-Z2P0110-00A0 GASKET, AIR CLEANER 1
F01-2 17100-Z2P0110-0000 CLEANER, AIR 1
F01-3 90305-0600-31 NUT 2
F01-4 17004-Z2P0110-0000 TUBE, BREATHER 1
F02-1 90107-0413-03 BOLT 3
F02-2 18130-Z2P0210-0000 COVER, MUFFLER OUTER 1
F02-3 90001-0616-01 BOLT 2
F02-4 18100-Z2P0210-0000 MUFFLER ASSY. 1
F02-5 18020-Z2P0111-00A0 PLATE, MUFFLER INSULATOR 1
F03-1 16600-Z2P0110-Q2M9 TANK ASSY, FUEL 1
F03-2 16744-Z620120-0000 CHAIN PROOF OFF, FUEL TANKCOVER 1
F03-3 16730-Z620210-LKD0 COVER, FUEL TANK 1
F03-4 16652-Z030110-00A0 STRAINER,FUEL 1
F03-5 90685-Z030410-0000 CLAMP 1

Have product questions or need technical support? Please feel free to contact us!
Website: www.Amerisuninc.com
www.powersmartusa.com
Toll free: 1-800-791-9458 Mon-Fri 9-5 EST
Email: [email protected]

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