ECOLAB SP Satellite Advanced Instruction Manual

ECOLAB SP Satellite Advanced

Description

The satellite in the Chameleon range is a complete hygiene station which is connected to a booster or a main station. Therefore the satellite must be supplied with water in sufficient quantity, (power supply) compressed air, detergent(s) and disinfectant. The station is then ready for hygiene duties.

The Advanced satellite incorporates a unique pneumatically controlled valve system that ensures injectors are flushed with water between hygiene functions. Dependent on the model the system can work automatically or pneumatically via the selector.

Important: Do not use the water from the system for applications other than cleaning.

Using hygiene Chemicals
The Advanced Satellite has been prepared to use Ecolabs European palette of detergents and disinfectants.

Warning: Do not change the settings made or recommended by the supplier of hygiene chemicals.

A typical installation of the Advanced series is shown in fig. 1

Main station (1)
Mixing system (2)
Satellite (3)

Detergents are supplied either from the User Pack System, which can be ordered and delivered as an accessory or from separate standard cans. Hygiene chemicals can also be established through piping systems.

Layout SP

Satellites
SP11-SP21-SP22-SP32-SP33 (Fig. 4).

1. Water inlet

2. Check valve, air

3. Air Filter unit

4. Injector block

5. Dosing valves

6. Quick coupling with check tap

7. Cover

8. Air regulator
   

9. Change-over switch, foam/rinse

10. Operational area

11. External Injector

12. Non Return valve, air

13. Change over valve

14. Operational panel

Operating Diagrams iht. ISO14617

Satellite SP

• B. Ball valve.
• F. Filter.
• C. Check valve.
• CR. Detergent regulator.
• EJ. Ejector.
• HV. Hydraulic valve.
• HC. Hose connection.
• OV. Operator valve.
• OR. OR element.
• PR. Pressure regulator.
• A. Air supply.
• D. Outlet.
• E. Inlet, to pax detergent.
• W. Water inlet.

Layout SA Satellites

SA11-SA21-SA22-SA32-SA33(Fig. 4).

1. Water inlet

2. Check valve, air

3. Air Filter unit

4. Injector block

5. Dosing valve

6. Flow sensor

7. Quick coupling with check tap

8. Cover

9. Air regulator
   

10. Change-over switch, foam/rinse

11. Operational area

12. Non Return valve, air

13. Solenoid valve

14. Electrical Box

15. External Injector

16. Operation panel

17. Change over valve

Operating Diagrams iht. ISO14617

Satellite SA

• B. Ball valve.
• F. Filter.
• FS. Flow sensor.
• C. Check valve.
• SV. Solenoid valve.
• CR. Chemistry regulator.
• EJ. Ejector.
• HV. Hydraulic valve.
• HC. Hose connection.
• OV. Operator valve.
• OR. OR element.
• PR. Pressure regulator.
• A. Air supply.
• D. Outlet.
• E. Inlet, Ecolab detergent.
• W. Water inlet.
• JPx : Control board connection.

Maintenance

The satellite is maintenance-free.

Start

New system

In order to ensure a problem-free start up of a new system the pipe system must be fl ushed and bled.

Bleeding the pipe system

1. Turn on the water supply to rinse and bleed the entire system. Open the tap furthest away until no air or dirt comes out. Then rinse and bleed the next tap and continue until the tap closest to you has been rinsed and bled.
2. Mount satellites

Daily operation

Start

1. Check that water- and air supplies for the system are open.(see A, Fig.12, air)
   

2. Set the function that you want. Use the system referring to “User Guide” instructions

Stop

1. Close the water supply
2. Close the air supply(A, Fig 12)
   Note: It is important to shut off the water and air when the machine is left after use because:
   • If the air supply is open when the satellite is not in use, air may seep into the water pipe. If this is the case the system may have to be bled again.
   • The water separator, which is a part of the air regulator, is only to be emptied when the air is shut off.
   It may be necessary to bleed the pipes and the satellite again after it has been closed for a longer period of time (holidays, and the like)

Rinsing the detergent supply

IMPORTANT: The detergent supply must always be rinsed thoroughly after use. Remains of detergent or disinfectants can clog the detergent supply so it needs to be rinsed or replaced.

The following procedure will clean the detergent supply for detergent and/or remains of disinfectants

1. Remove User Pack, if any
2. Hold the rinsing bottle with clean water tightly against the suction opening (with User Pack) or against the hose (without User Pack). Alternatively, you can place a User Pack with clean water in the holder or – without User Pack – place the hose in a bucket of clean water.
3. Activate the hose handle until clean water comes out of the nozzle (approx. 30 seconds).

Note: This procedure should be followed for both detergent and disinfectant side if this is installed.

Service

Service may only be carried out by authorized and qualified personnel.

Warning: The satellite must only be serviced when there is no pressure on the system.:

1. Turn off the water and air supply
2. Turn of the power supply
3. Depressurise the system.

Components

Non-return valve/inlet side (water, air, detergent)

Maintenance free
If defective: Call service technician

Flow trigger

Maintenance-free.
If defective, replace the flow trigger

Adjustments

1. Turn the selector reverser on the right side of the control panel to foam position. If the system is supplied with automatic block, this will happen.
2. Press “OK” on the control panel to open the menu.
3. Use the direction buttons to go to the menu:” Flow trigger” (you need a password – if you have no password, please contact “Service Centre” which is mentioned under Info).
4. Go to the menu “Flow trigger” and press “OK” to zero set
5. Open the right water outlet on the system, so water runs out and make sure, that there is no other consumption on the system (automatically zero set takes 10. sec.)
6. The system is now in zero and the menu can be left.

Troubleshooting

Too low or unstable pressure.

Steps 1 – 6

Unsatisfactory foam quality

Steps 1 – 4

No foam

Steps 1 – 7

Recommended spare parts

Satellite

Nr.

| Description| Amount
---|---|---
0664136| Non-return valve, air|

1

0646050

| Non-return valve, detergent| 1
0603338| Non-return valve, water|

1

Specifi cations

The most important specifications are shown on the serial plates on the main station/satellite and pump, respectively.

| | Adv.
---|---|---
Water| Unit| Pneumatic SP| Automatic SA
Max. outlet pressure.| bar| 40| 40
Consumptions during rinsing.| L/min| 30| 30
Consumption during foaming.| L/min| 10| 10
Min. supply pressure.| bar| 12| 12
Max. supply pressure.| bar| 40| 40
Min. water supply.| L/min| 30| 30
Max. water temp.| °C| 70| 70
Pipe dimension inlet Ø| inch| 1/2”| 1/2”
Pipe dimension outlet Ø| inch| 1/2”| 1/2”
Compressed air
Min/Max air pressure| bar| 5-10| 5-10
Compressed air consumption| NL/min| 200| 200
Pipe dimension inlet Ø| mm| 6| 6
General
Dimensions| mm| 330 x 403 x 215| 330 x 403 x 215| 330 x 403 x 215
Weight| kg| 15| 15| 15
Electricity
Supply voltage| V| | 1N/PE 110/230 V 85-0%…265+0%| 24 V DC ± 10%
Frequency| Hz| | 50/60 Hz 48-0%…62+0%|
Power| W| | 3|

Customers Support

© 2005 All rights reserved
Ecolab GmbH & Co. OHG
P.O. Box 13 04 06
D-40554 Düsseldorf
www.ecolab.com
Tel.: +49 211 98 93 203 – Fax: +49 211 98 93 223

References

• Water, Hygiene and Infection Prevention Solutions and Services | Ecolab

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