JBC DMP 4-Tool DMU Precision Rework and Desoldering Station Instruction Manual

JBC DMP 4-Tool DMU Precision Rework and Desoldering Station

Product Information

The DMP 4-Tool DMU Precision Rework & Desoldering Station is a versatile and efficient tool for precision soldering and desoldering tasks. It comes with various accessories and features to enhance user experience.

Packing List

• DME Control Unit – 1 unit (Ref. DMU-1A for 120V, DMU-2A for 230V, DMU-9A for 100V)
• Electric Desoldering Module – 1 unit (Ref. MSE-A)
• ESD Tip Cleaner – 1 unit (Ref. CL8499)
• Stand – 2 units (Ref. AD-SE), 1 unit (Ref. DR-SE), 1 unit (Ref. AM-SA)
• General Purpose Handle – 1 unit (Ref. T245-A)
• Precision Purpose Handle – 1 unit (Ref. T210-A)
• Desoldering Iron – 1 unit (Ref. DR560-A)
• Adjustable Micro Tweezers – 1 unit (Ref. AM120-A)
• Brass Wool – 1 unit (Ref. CL6210)
• Sponge – 1 unit (Ref. S0354)
• Metal Brush – 1 unit (Ref. CL6217)
• Cotton Filter – 1 unit (Ref. 0781046) [Contains 10 filters]
• DR560 Accessories – Ref. 0022819
• Tip Cleaning Set – 1 unit (Ref. 0965970)
• Long Tip Cleaning Set – 1 unit (Ref. 0965760)
• Glass Solder Collector – 1 unit (Ref. 0812620)
• Spanner – 1 unit (Ref. 0780550)
• Filter Box – 1 unit (Ref. 0780840) [Contains 10 filters]
• Internal Gasket – 1 unit (Ref. 0019208) [Contains 2 gaskets]
• Metal Solder Collector – 1 unit (Ref. 0812630)
• Suction Filter – 1 unit (Ref. 0821830)
• Filter Box – 1 unit (Ref. 0005966) [Contains 50 filters]
• Cartridge Holder – 1 unit (Ref. SCH-A)
• Module Cable – 1 unit
• Pedal – 1 unit (Ref. P-405)
• Cleaning Stick – 1 unit (Ref. 0786640)
• Union Flanges – 1 unit (Ref. 0011356)
• Power Cord – 1 unit (Ref. 0010569 for 230V, 0012880 for 100/120V)
• Stand Cable – 4 units (Ref. 0024227), 1 unit (Ref. 0011283)
• Manual – 1 unit (Ref. 0025136)

Connections
The product has various connectors for different peripherals

• RJ45 connector for LAN
• USB-B connector
• RJ12 connector for Robot or Smart Fume Extractors
• RJ12 connector for PSE Power Socket

Features

• 3.5″ Color TFT Touch screen
• USB-A connector
• Tilt the display for easy reading
• Intuitive user interface with quick access to station parameters
• Default PIN: 0105
• Help available for each parameter
• Station Lock PIN required for unlocking
• Power indicator showing the power percentage delivered by the tool
• Tool in use display with the option to see the Ports Screen

Product Usage Instructions

To use the DMP 4-Tool DMU Precision Rework & Desoldering Station, follow these steps

1. Ensure that all the necessary accessories and cables are unpacked and available.
2. Connect the DME Control Unit to the power source using the appropriate power cord (Ref. 0010569 for 230V, 0012880 for 100/120V).
3. Connect the Electric Desoldering Module (Ref. MSE-A) to the DME Control Unit using the Module Cable (included).
4. Connect the General Purpose Handle (Ref. T245-A) or Precision Purpose Handle (Ref. T210-A) to the DME Control Unit as per your requirement.
5. Connect the Desoldering Iron (Ref. DR560-A) to the Stand (Ref. AD-SE).
6. Connect the Adjustable Micro Tweezers (Ref. AM120-A) to the Stand (Ref. AM-SA).
7. Use the provided accessories for tip cleaning, such as the ESD Tip Cleaner (Ref. CL8499), Brass Wool (Ref. CL6210), Sponge (Ref. S0354), and Metal Brush (Ref. CL6217).
8. Replace filters when necessary using the Filter Box (Ref. 0780840) and Suction Filter (Ref. 0821830).
9. Refer to the user manual (Ref. 0025136) for detailed instructions on using the station parameters and features.

For any further assistance or troubleshooting, refer to the user manual or contact customer support.

Packing List
The following items are included

DME Control Unit ………. 1 unit
Ref. DMU-1A (120V) DMU-2A (230V) DMU-9A (100V)

Electric Desoldering
Module ………………………… 1 unit
Ref. MSE-A

ESD Tip Cleaner ………… 1 unit
Ref. CL8499

DR560 Accessories Ref. 0022819

Connections

Features

Work Screen
The DME-A offers an intuitive user interface which provides quick access to the station parameters.

• Default PIN : 0105

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Menu Screen
Press the station information button (?) to get information of the different features being displayed.

Advanced functionalities

It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.

The first system to optimize traceability in soldering

• Get greater quality and control in your production
• Manage your whole soldering process remotely in real time

Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.

Station update
Download the JBC Update File from

www.jbctools.com/software.html
Insert the USB flash drive with the file downloaded to the station.

MSE / Pedal Initial Setup

After connecting the electric desoldering module (MSE-A), a popup window is opened.

Peripherals

1. To configure your Electric Suction Module press Setup in the popup window.
2. Select the module from the list of peripheral connections.Remember your first connection is denoted as “a”, the second being “b”, etc.(e.g. MS_a, MS_b,…). Do the same with the pedal (e.g. PD_a,…)
3. Select the port of the tool you want to link to the peripheral.
4. Press Menu or Back to save changes. Once set up, you can change the module settings by entering the Peripherals Menu.

Simultaneous Ports Control
See the information for all ports in real time when pressing the tool image on the Work screen.

Cartridge Adjustment
Insert the cartridge model and the station will recognize its characteristics (size and shape) to provide better temperature precission.
After inserting the cartridge, introduce the last 3 numbers of its reference.

System notifications
The following icons will be displayed on the screen’s status bar.

USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station software update.
Press INFO to start the process.

Warning.
Press INFO for failure description.

Error.
Press INFO for failure description, the type of error and how to proceed.
Indicates there is a peripheral to be installed.

Operation

The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.

1. When the tool is lifted from the stand the tip will heat up to the selected temperature.
2. When the tool is in the stand, the temperature falls to the preset Sleep temperature.
3. After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.

Tools Menu

• Adjust temperature limits and cartridge.
• Set temperature levels.

Tools Menu

• Set Sleep temperature.
• Set Sleep delay.
  (from 0 to 9 min or no Sleep)

Tools Menu
Set Hibernation delay.(from 0 to 60 min or no hibernation)

Disordering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.

1. Place the tip over the lead.
2. When the solder melts, gently move the tip in a circular motion.
3. Press and hold the tool button to start the suction and continue the movement completing 3 o 4 circles.
4. Remove the tip while maintaining the suction to make sure all the solder is removed from the joint.

If any solder remains are left on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
If desoldering tips does not provide enough heat to desolder leads from ground planes, consider using a preheater PCB.

Changing Grips
Replace the soft foam grips easily using the slip-on tabs.

Note: Choose the correct grip depending on your handle model.

Replacing Sealing Plugs
The sealing plug prevents undesirable flux vapors or particles from entering inside the tool. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to vertical position.

Note: Choose the correct sealing plug depending on your handle model.
Before replacing the sealing plug, unplug the power supply and make sure the device is not hot.

1. Enter, not deeper than 8mm, a small shaft or screwdriver, lift and pull the sealing plug. Never use a cartridge to do this operation.
2. Note: The chamfered side has to be positioned towards the handle.
3. Push the sealing plug inside the handle until the sealing plug and handle edges are aligned.

• not included, sold separately

Quick Tip Changer

Save time and change cartridges safely without switching the station off. Be careful, the cartridges may be hot, when placing them in the storage rack.

1. Place the cartridge in the extractor and pull the handle to remove it.
2. Place the handle on top of the new cartridge and press down.
3. Use the holes to fix the cartridge as follows

• A. For curved C210
• B. For C245
• C. For straight C210
• D. cartridge Storage rack

Important: It is essential to insert the cartridge as far as the mark for a proper connection.

DR560 Changing Tips

1. Removing
   Unscrew the tip using the spanner supplied.

2. Inserting
   Fit the new tip and tighten with the spanner to make sure it is air tight.

The DR560 uses C560 tips.
Find the model that best suits your soldering needs in www.jbctools.com

AM120 Changing cartridges

1. Place the cartridges in the extractor and pull the tweezers to remove them.
2. Place the tweezers on top of the new cartridge and slightly press down.
3. Use the grooves to insert the cartridges as far as the mark*.
4. Slightly turn the wheels to align the cartridges as required.
5. The rear wheel allows the cartritges to be equally aligned when you close the tweezers.

Important : It is essential to insert the cartridges as far as the mark for a proper connection.

MSE Changing the pump filters

• Keep the casing clean by using a damp cloth. Periodically check all cable and tube connections.
• Keep filters clean to ensure proper solder suction and replace them when necessary.

Important
Do not use sharp pointed objects to open the suction filter

DR560 Maintenance
The intake tube should be periodically cleaned with the largest rod possible.

Tip Care
The intake tube should be periodically cleaned with the largest rod possible.

Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given off by the flux would quickly block the ducts and the air filter.

Glass Solder Collector Cleaning

1. The ild vmust be unscrewed with the DR560 in a vertical position.
2. Remove the coil and clean the inside of the glass solder collector with the cleaning stick.
3. Check the filter and replace  if it is dirty  or damaged.
4. Inserting the glass solder collector The glass solde llector must be inserted with coil filter in p ace, positioned between the 2 lines marked. Then the whole unit must be closed by screwing the lid.

CLM Features
Improve thermal transfer by cleaning the tip after each solder joint.

• Tap to remove excess solder.
• Use the slots to remove remaining particles.

Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.

• Clean the station screen with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
• Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Periodically check all cables and tubes. Clean periodically

1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
   • Replace a blown fuse as follows
   • Replace any defective or damaged pieces. Use original JBC spare parts only.
   • Repairs should only be performed by a JBC authorized technical service.

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. – Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.

• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
• Do not work on electrically live parts.
• The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the fumes produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• Utmost care must be taken with liquid tin waste which can cause burns.
• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

DMP
4-Tool DMU Precision Rework & Desoldering Station

• Ref. DMPSE-9QA (100V)
• Ref. DMPSE-1QA (120 V)
• Ref. DMPSE-2QA (230 V)
  • DMU-9A 100V 50/60Hz. Input fuse : T-8A. Output: 23.5V
  • DMU-1A 120V 50/60Hz. Input fuse : T-3.5A. Output: 23.5V
  • DMU-2A 230V 50/60Hz. Input fuse: T-3.15A. Output: 23.5V
  • Output Peak Power: 16 0W per tool
  • Temperature Range: 90 – 450 °C / 190 – 840 °F
  • Idle Temp. Stability (still air) : ±1.5ºC / ±3ºF Meets and exceed IPC J-STD-001F±3% using reference cartridge
  • Temp accuracy: ±50ºC / ±90ºF Through station menu setting Meets and exceed
  • Temp adjustment : ANSI/ESD S20.20-2014 IPC J-STD-001F
  • Tip to ground voltage/resistance: 10 – 50 ºC / 50 – 122 ºF
  • Ambient operating temp : USB-A / USB-B / Peripherals connectors
  • Connections: RJ12 connector for Robot
  • Control Unit Dimensions / Weight : 148 x 120 x 232 mm / 4.57 kg (L x W x H)

MSE-A

• Ambient Operating Temperature : 5.8 x 4 .7 x 9.1 in / 10.08 lb
• Vacuum: 10 – 50 ºC / 50 – 122 ºF
• Flow rate: 75% / 570 mmHg / 22.4 inHg 9 SLPM
• Peripheral Dimensions / Weigh t:(L x W x H) : 145 x 55 x 225 mm / 1.2 kg 5.71 x 2.17 x 8.86 in / 2.7 lb
• Total Package Dimensions / Weight : 480 x 370 x 380 mm / 14,71 kg (L x W x H) 18.9 x 14.6 x 15.0 in / 32.43 lb Complies with CE standards.

ESD safe.

Warranty

• JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and Labour.
• Warranty does not cover product wear or misuse.
• In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
• Get 1 extra year JBC warranty by registering here : https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com

References

• JBC Soldering Stations, Irons and Rework equipment for electronics
• Warranty Extension

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