JBC B·IRON 500 KIT Tool and Charger Instruction Manual

JBC B·IRON 500 KIT Tool and Charger

Packing List

The following items are included:

Features

B·IRON 500 KIT allows to extend a B·IRION single station with an aditional B·IRON 500 TOOL.
The provided B·IRON 500 TOOL works with C210 cartridges and performs up to 500 SMD soldering joints per charge.

Connection Example

Compatible Cartridges

B·IRON 500- TOOL works with C210 Cartridges. Find the model that best suits your soldering needs on www.jbctools.com

Tool Charger Dissasembly and Replacement Side Band

Tool chargers can be disassembled by loosening the screws (1) at the bottom of the charging-base and pulling downward from the side band (2).
Before sliding down the side band, hold the tool charger with your hand to prevent it from falling down.
Then, to install a new tool charger onto the charging- base, place the tool charger at the top of the side rail and slide back the slide band over it until it is secured in place and tighten the screws at the base.
Find more information about Expansion Kits on www.jbctools.com.

Cartridge Insertion and Charging

• Inserting
  Place the tool over a cartridge and press the tool down to insert the cartridge (1). To release the tool with the cartridge from the extractor, lift the tool upward (2)

• Fixing
  Make sure that the cartridge is appropriately inserted* into the tool by gently pressing the tip against the holes on the sides of the cartridge exchanger (3).
  Important: Cartridges must be inserted up to the mark for a proper connection

• Charging
  Place the tool on the tool charger (4) to charge it. A beep will sound to confirm that the tool is properly placed and charging. The sound can be turned up, down or off using the buttons on the display.
  Note: Charge the tool completely before using it for the first time. It will take aprox.: -30 min for B·IRON 100 TOOL -60 min for B·IRON 500 TOOL

• Cartridge Retention
  Cartridges are held in place inside the cartridge exchanger thanks to the retention clamps (5), with the advantage that the cartridges do not fall into the exchanger and the cartridge tips are therefore protected.
  The cartridge exchanger of B·IRON stations works with C210 and C115 cartridges.

• C210 Cartridge Retention Area
  The holding area of C210 cartridges goes from the collar of the tip until the cartridge begins to widen (x)

Tool Selection

Tools shown on the display can be selected to work with.
It is possible to connect up to two tools at the same time. To work with two tools, select one from the left-hand column and one from the right-hand column (6). Then press the “CONNECT” button (7).
If the tool is not shown on the display, make sure that the tool is within Bluetooth range and that the tool have some battary. Then briefly insert the tool into the charger so that it can be recognized by the station.
If the tool is inserted into the charger but is not recognized, tap Scan (8) on the display while the tool remains in the charger.
Note: The charging base must be connected to the mains.

Status Lightband

The status lightband at the tool indicates its status as shown in the table.

Safety Cap

Thanks to their safety cap, the B-IRON handles can be transported safely even with the cartridge inserted.

When the cap is placed onto the handle, the cartridge stops heating immediately, data transfer is cut off and the handle is disconnected from the station.
The handle turns off completely after 10 minutes without any movement. This allows a greater saving of the handles battery.
To reactivate and switch on the handle, the cap must be removed and the handle briefly inserted into the charger so that the station can recognize the handle.
Note: The charging base must be connected to the mains to activate the tool.

Cap Holder

While the handle is being used, the cap can be stored on the cap holder located on the back of the charging base. There are space for twocaps.
If desired, the cap holder can be detached by removing the screw (1).

Operation

The JBC Most Efficient Soldering System

This revolutionary technology can recover tip temperature extremely quickly. This allows the user to work at a lower temperature.

Work

When the tool is lifted from the tool holder, the tip of the assembled cartridge will heat up to the selected working temperature.

Charge Mode

While the tool remains on the tool holder, it charges and the tip will gradually cool down to room temperature.

Sleep Mode

If Sleep Mode is activated (see section “Settings”), upon placing the tool on its holder, besides charging it enters Sleep Mode. The tip temperature will drop down and remain at Sleep temperature.

Hibernation Mode

When the tool is away from the tool holder and remains inactive (no movement for at least 10 seconds), the tool goes into Hibernation Mode and the tip temperature gradually cools down to room temperature.

Automatic Turn Off

If the tool has been inactive for a longer period of time (at least 5 minutes), it automatically turns off.

Turning the Tool Back On

After automatically turning off, put the tool back on the tool holder to turn it on again.
Note: The tool can also be switched off/on manually. Tap the Tool power switch on the display (bottom right) to switch it off/ on (if the tool is turned off, it will remain connected up to 5 minutes to the station but will not heat up the cartridge)

Replacing Grips

• Cutting
  Make a length-ways cut on the worn grip. Be careful not to damage the handle.

• Removing
  Remove the worn grip

• Assembling New Grips
  Firmly slide the new grip onto the handle until it locks into place.

Replacing Sealing Plugs

The sealing plug prevents undesirable flux vapors or particles from entering the handle. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to a vertical position.

Note: Depending on your handle model, two different sealing plug references are available.
Before replacing the sealing plug, disconnect the handle from the station and make sure the device is not hot.

• Removing Sealing Plug
  Introduce a small shaft or screwdriver, not deeper than 8 mm, lift and pull the sealing plug. Never use a cartridge to do this operation.
  

• Mounting Position
  Note: The chamfered side has to be positioned towards the handle
  

• Inserting Sealing Plug
  Push the sealing plug inside the handle until the sealing plug and handle edges are aligned.
  

Maintenance

Before carrying out maintenance, always extract the cartridge from the tool and disconnect the charging stand from the mains. Allow the equipment to cool down.

• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.

• Periodically check that the metal parts of the tool and tool holder are clean so that the charging
  works properly.

• Maintain the tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and
  dirty surfaces reduce heat transfer to the solder joint.

• Do not use liquids such as alcohol, thinner or benzene to clean the tablet.

• Repairs should only be performed by a JBC authorized technical service

• Caution: This product contains lithium-ion batteries. Mishandling or improper use may result in fire,
  explosion, or personal injury.

• Always use the provided charger. Do not use damaged chargers or batteries.

• Never attempt to disassemble or modify the batteries or the product. Doing so may lead to electric shock, fire, or damage to the product.

• In the event of damage, leakage, or overheating of the batteries, discontinue use immediately and
  contact customer support or JBC technical service facility.

• Dispose of devices with batteries inside, responsibly according to regulations. They must be disposed
  of in accordance with local regulations so that they can be recycled.

• Do not throw devices with batteries into household waste and do not dispose of them in fire or water.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
• The power cord must be plugged into approved bases. When unplugging it, hold the plug, not the wire.
• Do not attempt to dismantle or open the housing of the tool as it may cause damage.
• Do not work on electrically live parts.
• The tool should be placed in the stand when not in use in order to charge the batteries.
• The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off.
• Do not leave the tool unattended when it is on.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the fumes produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• Utmost care must be taken with liquid tin waste, which can cause burns.
• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved.
• Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.
• Do not expose the tablet to high temperatures, humidity or dust. Avoid direct sunlight.
• Do not drop the portable display or the tool, as it may cause damage or malfunction.
• Do not disconnect your device when it is in fi le transfer mode.
• Do not use the portable display in places where wireless communications are restricted

Specifications

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

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