JBC PHNE-2KA (230V) Nano Preheater Set Instruction Manual

JBC PHNE-2KA (230V) Nano Preheater Set

Packing List

The following items are included:

Features and Connections

Preheater Unit

Console

Max. PCB dimension (between clamps): 11×7 cm / 4×3 in, Thickness 6 mm / 0.236 in

Support

Height Adjustment

The support allows changing the height between the PCB and the preheater heating area. It can be chosen hetween 2 nositions for the working height adjustment

To change the height to the highest level, proceed as follows:

1. Remove the 4 clamp knobs and the 4 black rubber caps. Then remove the screws with an allen key (n° 3).
2. After removing both guides, rotate the guide brackets 180°.
3. Place the guides, secure them with the screws, place the rubber caps and fix the clamp knobs.

Fast PCB Replacement

Move the spring guide backward to change PCBs of the same batch fast and easily.

Removing the PCB
Loosen the spring guide (1). Push the PCB away from and against the spring guide (2). Then lift the PCR out (3)

Placing another PCB
Position the new PCB (4) and tighten the spring quide knobs (5).

Reworking large PCBs
PCBs larger than the support can be placed onto the 4 rubber caps

Work Display

Available languages: English, Spanish, German, French, Italian, Portuguese,

System Notifications (Status Bar)

• USB flash drive is connected.
• Station is controlled by a PC.
• Station is controlled by a robot.
• Station software update.Press INFO to start the process.
• Warning.Press INFO for failure description.
• Error. Press INFO for failure description,

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com

Setting Thermocouples Function
Select Thermocouples from the Work mode menu to set them up.
The thermocouples (TC) can work in three different ways depending on what is needed.

• Control: the unit maintains the selected temperature.
• Protection: the Heater Unit stops if the TC reaches the selected temperature.
• Info: the TC temperature is shown on the work display.

The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode.
The temperature of each TC can also be selected from the work display.

Recommended Guidelines

1. Place the control thermocouple as near as possible to the component being worked on.
2. If there are any sensitive components, use a thermocouple as protection.

You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown.

• We don’t recommend exceeding ramp-up rates over 3 – 4 °C / sec (5 – 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.

Work Mode

Temperature Mode

• Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC’s do not reach the control/protection temperature limit.

• Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1).

• This function allows you to set a maximum value for the temperature increase per second when heating.
• The maximum heating rate value can be set between 0.1°C/s and 2.0°C/s (2) or “None” if this function is not desired.

Power Mode:
Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit.

Profile Modes

• Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit.

Teach Profile

• For repetitive jobs it is also possible to run customized profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. The first time, the thermocouple must be connected. Once the profile has been run to the end, the system has all the process data which you can save.
• Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected.
• The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen:

Profile Editor

• The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the ‘OK’ button.
• In this mode, you can edit as many as 25 profiles of temperature.

Profi le Editor

JBC Predefined Profiles

• There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming.
• Predefined profiles use the low position of the Support.
• These profiles are not modifiable but they can be used as templates to create your own profiles.

Process Analysis

By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power fi gures in real time are displayed.

System Notifications

The following icons will be displayed on the screen’s status bar.

• USB fl ash drive is connected.

• Device is controlled by a PC.

• Device is controlled by a robot.

• Device software update. Press INFO to start the process.

• Warning.
  Press INFO for failure description.

• Error.
  Press INFO for failure description, the type of error and how to proceed.

Files

Export Graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.
Export / Import Profiles
Insert a USB flash drive into the USB-A connector to export/import profiles.

Update the Station Softwar

1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files).
2. Insert the USB flash drive into the console. The icon is displayed while updating.

Working with Pedal

• Press the pedal to start heating and press again to stop as if it were the button on the console.
• Once the Work Mode is set, the Heater Unit can work without the console using the pedal.

Maintenance

• Before carrying out maintenance or storage, always allow the equipment to cool down.
• Check periodically that the equipment is clean.
• Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
• Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
• Replace any defective or damaged parts. Use original JBC spare parts only.
• Repairs should only be performed by a JBC authorized technical service.
• A blown fuse can be replaced by the user itself.
• The fuse is located between the power supply connector and the on/off switch (1). To replace a blown fuse, proceed as described below.

Important: make sure that the preheater is disconnected from the power supply.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
• The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
• The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
• Heat can cause inflammable products to ignite even when out of sight.
• Be careful with the remains of liquid tin. In contact with the skin, it can cause burns.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the smoke produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved.
• Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

Warranty

• JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
• The warranty does not cover product wear or misuse.
• For the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
• Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage. Under the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility www.jbctools.com.

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