JBC B-IRON 100 Light Battery Powered Soldering Station Instruction Manual

JBC B-IRON 100 Light Battery Powered Soldering Station

Specifications:

• Model: BIL-5A / BIL-5QA
• Power Cord: 120V (N. America / Taiwan) / 230V (India / Europe / United Kingdom)

Product Information

The Light Battery-Powered Soldering Station comes with a Portable Display option (BIL-5A) or without Portable Display (BIL-5QA). It includes a Charging-Base with Right-Side Charging-Holder, USB Cable, Power Cord, Quick Start Guide, and Manual.

Features and Connections:

• Portable Display 7 with Safety Cap Holder
• Cartridge Exchanger and Cartridge Holder for easy cartridge handling
• Bluetooth Connection for wireless operation
• C210 Cartridge Range for versatile soldering options

Product Setup :

1. Assemble the Display Holder by inserting it into the rear rail of the charging base and rotating it 90 degrees.
2. Set the Display Holder at the right height and tighten the fixing knob to secure it.
3. Place the Portable Display on the support, connect it to the mains, and adjust the height as needed.
4. Connect the display to the USB port for charging while working.

Cartridge Insertion and Charging:

1. Insert the cartridge into the tool by pressing down, ensuring it reaches the mark for proper connection.
2. Place the tool in the charging holder for charging, confirmed by a beep sound. Adjust sound settings using display buttons.

Tool Connection :
The handle is pre-connected for immediate use.

FAQ :

• Q: How do I change cartridges?
  A: For information on changing cartridges and using the cartridge exchanger, refer to the ‘Cartridge Exchanger’ and ‘Cartridge Holder’ sections in the manual.

INSTRUCTION MANUAL

B·IRON 100
Light Battery-Powered Soldering Station

• This manual corresponds to the following references:
• BIL-5A* – with Portable Display
• BIL-5QA* – without Portable Display

According to the purchased station model and the supplied power cord, suitable for:

• 120V – N. America / Taiwan
• 230V – India / Europe / United Kingdom

Packing List
The following items are included:

• Charging-Base with Right-Side Charging-Holder

  • already assembled ……… 1 unit

• B·100 Light Handle

  • for B·IRON ………………. 1 unit
  • Ref. B100-A
    Includes Light Handle + B1596 Safety Cap + OB4000 Sealing Plug + B1510 Grip + fitters.

• C210 Cartridge ………….. 1 unit

  • Ref. C210001 (tip ø 0.3 mm)

• 

• Brass Wool for B·IRON

  • Charging-Base ………… 1 unit Ref. CL0300
  • Already assembled in the charging base

• B·IRON Display Holder

  • 5” to 7” ………………………… 1 unit
  • Ref. 0030723 Includes fixing knob

• USB Cable

  • (USB A to Micro USB) ………. 1 unit Ref. 0028092

• Power Cord * ………………………………………… 1 unit

  • Ref. 0027380 120V – N. America / Taiwan
  • 0027381 230V – India
  • 0027382 230V – Europe
  • 0027378 230V – United Kingdom
  • Portable Display 7” for B·IRON………….. 1 unit

• Ref. PDS-B

  • Not included in ref. BIL-5QA
  • Quick Start Guide ………………………………… 1 unit

One power cord included according to purchased station model

• Manual ……………. 1 unit
  • Ref. 0033089

Please read this manual and its safety guidelines thoroughly before using the product.

Features and Connections

Station Setup

1. Display Holder Assembling

   • Insert the thin end of the display holder into the upper area of the rear rail of the charging base (1). Then carefully rotate the display holder 90 degrees (2) until it stands vertical

2. Display Holder Setting

   • Insert the fixing knob (3) and tighten it just enough so that it stays in place but the display holder can be moved

3. Display Placing

   • Place the display on the support with its buttons facing upwards and adjust the height of the display holder.
   • Once the display holder is at the right height, tighten the fixing knob completely to fix the display in place.

4. Base 3. Display Placing Connection / Display Connection

   • Connect the charging base to the mains (4).
   • If needed, the display can be connected to the
   • USB port (5) with the provided USB cable to keep it charging while working
     

5.  Turning on the Portable Display

   • Turn on the display by holding down the power button for a while and then open the B·IRON app
   • Note: The app can also be downloaded to your own devices. To know how, see section “Installing and Updating the B·IRON App”.

6.  Cartridge Insertion and Charging

   • Inserting
   • Place the tool over a cartridge and press the tool down to insert the cartridge (1). To release the tool with the cartridge from the extractor, lift the tool upward (2).
   • Fixing
   • Make sure that the cartridge is appropriately inserted* into the tool by gently pressing the tip against the holes on the sides of the cartridge exchanger (3).
   • Important: Cartridges must be inserted up to the mark for a proper connection.
   • Charging
   • Place the tool in the charging holder (4) to charge it. A beep will sound to confi rm that the tool is properly placed and charging. The sound can be turned up, down or off using  the buttons on the display.
   • Note: Charge the tool completely before using it for the first time. A full charge takes:
   • 30 min for B·100
   • 60 min for B·500
   •  30 min for B·NANO

For more information on how to change cartridges and the use of the cartridge exchanger, see section “Cartridge Exchanger and Cartridge Holder”.

Tool Selection

Note: The supplied handle is already connected

• Make sure that the charging base is connected to the mains. Scanning a new tool: Place the tool in the charging holder to turn it on.
• The light color indicates the charge level (see table below).
•  If the scanning process does not run automatically, tan “scan” (6) on the display while the tool remains in the charging holder. When the tool is shown on the display, select it to be connected (7) and start working with it.

Locate Tool (Search Function):

• When in doubt of which tool corresponds to the tool’s name, use the Locate Tool function.
• Tap on the magnifying glass symbol (8) next to the tool’s name. The light band on the corresponding tool blinks in blue for fi ve seconds to identify it.
• Working with two tools (works also for charging bases with only one charging holder):
• It is possible to connect up to two tools at the same time. If a tool is already connected, fi rst select “Menu” (9) and tap on “Disconnect” to disconnect it from the device.
• Place the second tool in the charging holder and scan it (6). The second tool is also shown on the display (10). To work with two tools, select one from the left-hand column (11) and the other one from the righthand column (10). Then tap on “CONNECT” (7).

Status Lightband

The status lightband on the tool indicates its status (see table on the right).

Safety Cap

Thanks to their safety cap, B·IRON handles can be transported safely, even with the cartridge inserted.

• When the cap is placed onto the handle, the cartridge stops heating immediately, data transfer is cut off and the handle is disconnected  from the station.
• The handle turns off completely after 10 minutes without any movement, resulting in lower  battery consumption.

To reactivate and switch on the handle, the cap must be removed and the handle inserted in the charging holder so that the station recognizes the handle.
Note: The charging base must be connected to the mains to activate the tool.

Cap Holder

•  While the handle is in use, the cap can be stored on the cap holder located on the back of the charging base. There is space for two caps.
• If desired, the cap holder can be detached by removing the screw (1).

Operation

JBC’s Most Efficient Soldering System
This revolutionary technology recovers tip temperature extremely quickly. This allows the user to work at a lower temperature.

• Work
  When the tool is lifted from the tool holder, the tip of the assembled cartridge heats up to the selected working temperature

• Charge Mode
  While the tool remains in the tool holder, it charges and the tip gradually cools down to room temperature.

• Sleep Mode
  If Sleep Mode is activated (see section “Settings”), upon placing the tool in its holder, besides charging it enters Sleep Mode. The tip temperature drops down and remains at Sleep temperature

• Hibernation Mode
  When the tool is away from the tool holder and remains inactive (no movement for at least 10 seconds), it goes into Hibernation Mode and the tip temperature gradually cools down to room temperature

• Automatic Turn Off
  If the tool has been inactive for a longer period of time (at least 5 minutes), it automatically turns off

• Turning the Tool Back On
  After automatically turning off, put the tool back in the holder to turn it on again

• Note: The tool can also be switched off/on manually. Tap the Tool power switch on the display (bottom right) to switch it off/ on (if the tool is turned off, it will remain connected up to 5 minutes to the station but will not heat up the cartridge).

Work screen

• The work screen shows a graph of the tip temperature and power supplied to the tip updated in real time. It allows modifying the tool working temperature, checking the battery status and turning the tool in use on and off.

Graph and Automatic Data Display
The graphs of temperature and supplied power start automatically as soon as the tool is lifted from the charging base.

• The graph display can be paused while working by tapping the screen on the graph area. While the automatic display is on hold, the temperature/power values can be checked at a certain point of the graph by tapping on the desired position on the display screen.
• Note: Pausing the automatic display by tapping on the screen does not stop the tool from heating up, and the tip will remain at the selected working temperature. The graph display automatically continues after 5 seconds.
• The graph can be moved to the left and right by swiping the touch screen sideways with one finger.
• Working Temperature Modification
• The working temperature can be modified using the slider below the graph (± 5 ºC / ± 10 ºF).

Stopping Data Display

• When the tool is placed in the charging holder or when it enters Hibernation Mode, the data display stops.
• The display starts again automatically when the tool is lifted from the tool holder and the graph is automatically displayed again at the point where the previous display stopped, leaving a small gap on the graph between the last registered value and the new starting point.

Working with Two Tools

• When working with two tools, to switch between the two graphs, tap on the tool selector (upper-right corner of the display) and select the desired tool from the drop-down menu.
• It is also possible to alternate both graphs by simply lifting one tool or the other from the tool holder. The display will automatically show the graph and information of the tool in use.
• Note: All menu items are explained in detail starting at section “Menu”.

Cartridge Exchanger

The cartridge exchanger saves time and allows changing cartridges safely without switching the tool off.

1.  Removing Cartridges’
   • Place the cartridge over one of the slots of the cartridge exchanger and press down (1) until you hear a click. Then pull the handle out (2) to remove the cartridge.
2. Inserting Cartridges
   • Place the handle over a cartridge and press the handle down to insert the cartridge.

Cartridge Retention

• Cartridges are held in place inside the cartridge exchanger thanks to the retention clamps (5), with the advantage that the cartridges do not fall into the exchanger and the cartridge tips are therefore protected.
• The cartridge exchanger of B-IRON stations works with C210 and C115 Cartridges.
• C210 Cartridge Retention Area
• The holding area of C210 Cartridges goes from the collar of the tip until the cartridge begins to widen (x).

Fixing Cartridges

• Depending on the shape of the tip, use the holes on the sides of the cartridge exchanger to properly adjust the cartridge.
• Important: Push the cartridge in until it stops, making sure that it is firmly assembled*.

Compatible Cartridges

• B-IRON 100 TOOL works with C210 Cartridges.

• Find the model that best suits your soldering needs on www.jbctools.com

• Inserting C210 Cartridges
  Push the cartridges inside the handle until the the reference mark is aligned with the edge of the handle.

• C210 Cartridge Holder
  The cartridge holder (4x slots) is used to store cartridges. It allows having different cartridges quickly at hand and it works wit C210 Cartridges.

Tip Cleaner

• Select the option that best suits your needs and improve the tip thermal transfer.
• CL0301 includes an antisplash area that prevents solder particles from splashing onto the working area, keeping the workplace clean.
• It also includes a temperature-resistant wiper for removing excess solder by gently tapping or wiping the cartridge tip on it. If the tip is very dirty, JBC recommends cleaning it first with the wiper to remove excess solder and then with the brass wool.

Wiper

• Tapping
  • Tap gently to remove excess solder.
• Wiping
  • Use the slots to remove remaining particles.

Menu

• Menu – No Tools Connected Before any tool is connected to the station or after the last tool has been disconnected, the menu offers these options.

• Menu – Tool Connected Once at least one tool has been linked, the menu expands and shows more options.

• Work
  Takes the user to the workscreen (see section “Workscreen”).

• Settings
  The B-IRON app offers an intuitive user interface, which provides quick access to several station parameters.

Settings

• Counters The Counters section allows the user to consult data and counts on charges, Work Mode periods, Sleep Mode periods, errors… The data can be consulted either by time periods or by number of times a certain event has occurred.

• Update
  Allows updating the firmware of the soldering station. To know more about the updating process, see section “Updating the Firmware”.

• Locate Tool
  Tool light blinks in blue color for five seconds.

• Documents
  User manuals related to the station or to the tools can be consulted in this section or on JBC’s website: www.jbctools.com

• Light/Dark Theme
  Allows the user to switch between dark and light display modes.

• Disconnect
  Disconnect the tool in use. If only one tool is connected, after disconnecting it, the app returns to the device list display.

B-IRON App Installation and Updating

JBC portable display (Android)

• Installing
  The BIRON app is already installed on the portable display.

• Updating –

  • Go to “www.jbtools.com/software” and download the app installer
  • Connect the JBC display via cable to PC and copy the downloaded file to the internal shared storage.
  • Execute installer in the display.

User’s smartphone or tablet (Android/iOS)

• Note: Internet connection is required to download the app.
• Installing or updating
  • Go to the App Store or Play Store (depending on your operating system).
  • Search for “JBC B.IRON” on the search bar.
  • Tap on the app and then on Obtain / Install / Update.

B-IRON Tool Firmware Updating

Tool firmware updates are not executed automatically; they must be carried out by the user. Tool updating through JBC display (Android) Note: The display must be connected via USB cable to a PC with internet connection.

1. On your PC, go to “https://www.jbctools.com/software.html.” Tap on “Station Firmware Update”, then tap on the latest version displayed for B-IRON to download the update zip file.
2. On the JBC display, check if there is a folder in the internal storage named “Internal shared storage\Android\data\es.infinitysource.jbc_soldering.JBCBiron\files”. If it does not exist, create it.
3. Unzip and copy the update files from the PC to JBC’s display into the above-mentioned folder.
4. Access the B-IRON apo and select the tool vou want to uodate. Then tao on “Menu” and select
5. If an update file with a newer version (1) than the one already installed is displayed, tap “Update” (2) to start the update. Once the update is completed, “Tool updated” (3) will be displayed.
6. . If “No new version available” is displayed (4), no update is possible nor required.

Accessories

• B·IRON soldering stations can be accessorized with some additional components specifically designed for them.

• For more information on the entire B-IRON product range that goes beyond the information in this manual, please visit www.jbctools.com.

• Display Holder B-IRON Display Holder 10″ -13″ Ref. 0031246 In addition to the display holder supplied with the B-IRON station, JBC offers a holder for tablet sizes between 10″ to 13″.

• Soldering Tools for B-IRON Stations In addition to the tool provided with the purchased station. IRC. offers the followina tool•

• B-500* Handle for B-IRON Perfect for continuous and intensive work. Its technical performance has enabled more autonomy than the B-100. B•500 works with C210 cartridges and performs up to 500 SMD soldering joints per charge.

• Note: The charging holder on the B-IRON 100 station ist fully compatible with B-500.

• B-NANO* Nano

• Handle for B-IRON

• Perfect for applications in laboratories and/ or performing individual soldering jobs that require the highest precision.

• It performs up to 120 SMD soldering joints per full charge.

• Note: The charging holder on the B-IRON 100 station is fully compatible with B-NANO.

• B-IRON Expansion

• Kits B•100 K* Light Handle Expansion Kit for B-IRON

• This kit allows expanding a B-IRON single station with an additional B•100 Light Handle.

• B•500 K*

• Handle Expansion Kit for B-IRON

• This kit allows expanding a B-IRON single station with an additional B-500 Handle.

• B-NANO K* Nano Handle Expansion Kit for B-IRON

• This kit allows expanding a B-IRON single station with an additional B-NANO handle.

Cartridge not included. Handle comes with a safety cap. To charge the tools, a B-IRON station is needed.

Replacing Brass Wool

1. Lifting
   • Lift the wiper by using the recess on the edge.
2. Replacing
   • Remove the wiper and replace the brass wool with a new one.
3. Reassembling
   • Assemble the new wiper onto the charging base. Make sure that the brass wool is on the far left and that there is space for the wiper on the right.
4. Pressing on
   • Press the wiper down at the 4 corners until you feel it click into place. Make sure that the wiper membrane is inserted correctly all the way around.

Note: The brass wool and the wiper positions can be reversed by rotating the antisplash membrane 180 degrees

Replacing B1510 Grips (Soft Foam)

Replacing Sealing Plugs

• The sealing plug prevents undesirable flux vapors or particles from entering the handle. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to a vertical position.
• Note: Choose between the two available sealing plug references depending on your handle model.
• Before replacing the sealing plug, disconnect the handle from the station and make sure the device is not hot.

B·100

B·500

|

OB4000

B·NANO| OB5000

• Removing Sealing Plug
  • Introduce a small shaft or screwdriver, not deeper than 8 mm, lift and pull the sealing plug. Never use a cartridge to do this operation.
• Mounting Position
  • Note: The chamfered side has to be positioned towards the handle.
• Inserting Sealing Plug
  • Push the sealing plug inside the handle until the sealing plug and handle edges are aligned. 

Tool Charger Disassembly and Replacement

• Disassembling the Tool Charger
  • Loosen the screws (1) at the bottom of the charging base.
  • Hold the tool charger with your hand in place, to prevent it from falling down, and pull the side band down (2).
• Replacing the Tool Charger
  • To install a new charger, insert it into the top of the side rail (3).
  • Then push the side band back into place (4) until the side band holds the charger firmly in place.
  • Finally tighten the screws at the base.

Maintenance

Before carrying out maintenance, always extract the cartridge from the tool and disconnect the charging base from the mains. Allow the equipment to cool down.

•  Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and tool charger are clean so that the charging works properly.
• Keep the tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Do not use liquids such as alcohol, thinner or benzene to clean the tablet.
• Repairs should only be performed by a JBC authorized technical service

Safety

• It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
• The power cord must be plugged into approved bases. When unplugging it, hold the plug, not the wire.
• Do not attempt to dismantle or open the housing of the tool as it may cause damage.
• Do not work on electrically live parts.
• The tool should be placed in the charging holder when not in use in order to charge the batteries.
• The soldering tip, the metal part of the tool and the charging holder may still be hot even when the station is turned off.
• Do not leave the tool unattended when it is on.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the fumes produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• Utmost care must be taken with liquid tin waste, which can cause burns.
• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved.
• Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.
• Do not expose the portable display to high temperatures, humidity or dust. Avoid direct sunlight.
• Do not drop the portable display or the tool, as it may cause damage or malfunction.
• Do not disconnect your device when it is in fi le transfer mode.
• Do not use the portable display in places where wireless communications are restricted.

Safety – Battery

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Caution: This product contains lithium-ion batteries. Mishandling or improper use may result in fire, explosion, or personal injury.
• Always use the provided charger. Do not use damaged chargers or batteries.
• Never attempt to disassemble or modify the batteries or the product. Doing so may lead to electric shock, fire, or damage to the product.
• In the event of damage, leakage, or overheating of the batteries, discontinue use immediately and contact customer support or JBC technical service facility.
• Dispose of devices with batteries inside, responsibly according to regulations. They must be disposed of in accordance with local regulations so that they can be recycled.
• Do not throw devices with batteries into household waste and do not dispose of them in fire or water.

Specifications

• B·IRON 100
• Light Battery-Powered Soldering Station
• Ref. BIL-5A – with Portable Display
• Ref. BIL-5QA – without Portable Display

BCB Charging-Base

• Input: 100 V – 240 V 50/60 Hz
• Nominal Power: 40 W
• Tool Output: 12 V / 1000 mA
• USB Output: 5 V / 1000 mA

B·100 Light Handle

• Peak Power (Tool): 24 W
• Battery: Li-Ion 7.4 V / 180 mAh
• Charge Time: 30 minutes
• Selectable Temperature: 100 – 450 °C / 210 – 840 °F
• Idle Temp. Stability (still air): ±1.5 °C / ±3 °F
• Temp. Accuracy: ±3 % (using reference cartridge)
• Connections: Bluetooth Low Energy (BLE)
• Ambient Operating Temp.: 10 – 50 °C / 50 – 122 °F
• Tool Weight (without cap): 42 g / 0.093 lb

Portable Display 7”

• Display Dimensions: 7” / 7 in
• Ref. BIL-5A with Portable Display:
• Total Net Weight: 1.95 kg / 4.30 lb
• Total Package Dimensions/Weight: 265 x 223 x 160 mm / 2.52 kg
• (L x W x H) 10.43 x 8.78 x 6.30 in / 5.56 lb

Ref. BIL-5QA without Portable Display:

• Total Net Weight: 1.50 kg / 3.31 lb
• Total Package Dimensions/Weight: 225 x 223 x 160 mm / 2.03 kg
• (L x W x H) 8.86 x 8.78 x 6.30 in / 4.48 lb

Complies with CE standards. Not grounded device. No ESD discharge feature.

Warranty

• JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
• Warranty does not cover product wear or misuse.
• In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
• Get 1 extra year JBC warranty by registering here:
• https://www.jbctools.com/productregistration/ within 30 days of purchase.
• If you register, you will receive e-mail notifications about new software updates for your registered product.
• This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility

www.jbctools.com

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