ECOLAB BF 16-2-P Control Panel for Multi Booster Units User Manual

: June 13, 2024
: ECOLAB

Table of Contents

ECOLAB BF 16-2-P Control Panel for Multi Booster Units
Product Information
Product Usage Instructions
Description
Display layout
Modes
Content of Main- and Submenus
Overview of Main- and Submenus
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ECOLAB BF 16-2-P Control Panel for Multi Booster Units

Product Information

Model	Description
BF 16-2-P	Control Panel for Multi Booster Units
BF 24-3-P	Control Panel for Multi Booster Units
BF 32-4-P	Control Panel for Multi Booster Units
BF 40-5-P	Control Panel for Multi Booster Units
BF 48-6-P	Control Panel for Multi Booster Units

Product Usage Instructions

Description
This software manual describes the operation of the control panel of the Multi Booster unit.

Display Layout
The control panel consists of the following components:

OFF Button – This button switches off the unit.
ON/STANDBY Button – This button switches on the unit.
ERROR Indicator – This light indicates any errors.
Navigation Buttons – These four arrow buttons are used for navigation in the display menu. The OK button activates the menu and confirms any activity displayed.
DISPLAY – The display shows relevant information and menu options.

Modes
Power On
When the unit is switched on for the first time, it is recommended to set the date and time in the Setup menu. Use the navigation buttons to set the date and time, and confirm by pressing the OK button.

Standby
In standby mode, the unit is ready for operation. It will start up either by means of flow or by pressure loss, depending on the settings. For further information on how to start up, refer to the settings sub-menu.

Run Mode
In run mode, the unit operates at high or low pressure. The display will show relevant information for the selected pressure mode. Use the navigation buttons to scroll through the options and select the desired pressure mode.
Please note that the Booster will remain in HIGH or LOW-pressure Run Mode until otherwise is selected.

Description

This software manual describes the operation of the control panel of the Multi Booster unit.
The Multi Booster unit is operated via the control panel (see below illustration).

OFF
Button (1) switches OFF the unit.
ON/STANDBY
Button (2) switches ON the unit.
ERROR
Error light indicator (3).
NAVIGATION BUTTONS
The four ”arrow” navigation buttons (4) are used for navigation in the display menu. Pressing the ”OK” button activates the menu and confirms any activity displayed.
DISPLAY

Display layout

When switched on the display will show an arrow symbol in the top right corner equivalent to the active navigation buttons on the control board.
The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value higher or lower accordingly. Confirm by pressing ok.
A letter combination for easy reference in connection with service work will appear in the top right corner of the display.

Modes

Power On
The very first time the unit is switched on, we recommend setting date and time in the Setup menu, settings, display EP. If date and time is not set, date and time will count from the pre-set default date and time. Note: Battery back up (time and date is saved).

Set the date and time using the navigation buttons.
Confirm by pressing an OK button.

Standby

The start-up display will look as below. The unit is ready for operation and will start up either by means of flow or by pressure loss depending on settings (For further information on how to start up, see “settings” sub-menu “EY”.

Run Mode
High and low-pressure
The following screen displays will appear when the unit is in Run Mode.

Screen display for High-pressure unit in Run Mode. Scroll down to return to STANDARD pressure.
Screen display STANDARD pressure.
Scroll up to choose HP and scroll down to choose LP.
Screen display for Low-Pressure unit in Run Mode. Scroll up to return to STANDARD pressure.

Please note that the Booster will remain in HIGH or LOW-pressure Run Mode until otherwise is selected.
The outlet pressure is set by means of the 3 predefined pressures “High”, “Standard” and “Low”. This feature allows fast change of pressure, without having to enter the “settings” menu. For setting of the “high and low pressure” see “settings” menu E2, EA,ES.

Power Off

When the unit is off, the display will only show a small dot in the top right corner.
In Off mode, it is possible to access all menus without the pump running by pressing the OK button on the panel.
The dot is equivalent to the OK confirm button on the panel.
The system will not start up, when in “power off” mode.

Error/Warning

In case of an error, the red triangle will flash, and the unit will automatically switch to a new pump. Press the OFF button to switch of unit and reset the error.
If the error remains when the unit is switched ON again, please scroll right to see current error. If all pumps is in error, the display will show “ERROR”
In case of a warning, “WARNING” will appear on the display screen. When a warning is detected the machine will either stop or run with limited performance until the cause of the warning has been improved (eg. inlet pressure).
To see further error/warning list and possible cause and remedy go to section 5.2.

Content of Main- and Submenus

The control panel contains the below main menu screen displays.
Scroll between the menus using the navigation buttons.
Each main menu contains submenus which will be described subsequently.

In the ”info” menu, you will be able to see information like eg. SW version, contact information on service (require that this is setup), counters etc.
The Error menu allows you to see all saved errors, covering the last 999 incidents.
The Setup menu is password protected. In the Setup menu you can change basic settings, which influences on the systems performance. (this should only be done by authorized personnel)
In the “Readings” menu, real time data, like pump output pressure, water temperature, inlet pressure etc. can be displayed.

Overview of Main- and Submenus

1. Info (A)

1 Σ Counters total (AA)

2 Σ Counters trip (AB)

3 Service center(AD)

4 Machine info (AE)

2. Errors (B)

3. Setup (C) (default password 6802)

_1 Password (CA) _2 Settings (E)__

Post run time (ED)

Dry run level (EE) Standard pressure (ER) High pressure (EA) Low pressure (EB) Startup method (EY)

Pressure start level(EX) Startup delay (EW) Quick Start level (EC) Auto off delay (EZ) Accelleration ramp (EU) Date & Time (EP) Service text (EJ)

Inverter power (EO) Backlight intensity (EI) Display contrast (EV) User password (EL) Standard settings (EK)

3. _ _Languages & units (F)__

Language (FA) Units (FB)

4. _ _Supply Tank (__ H) Tank control OFF (HA) LLA Detect Delay (HB)

5. _ _Communication__ (I )

Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID)

6. _ _I/O Settings (J)__

Output 1 (JA)

Output 2 (JB) Input (JC)

7. _ _Installation (K)__

Install password (KA)

8. _ _Resets (D)__

Reset trip counters(DA)

| ****

4. Readings (R)

Pump state (RA) Outlet pres. (RB) Water temp (RC) Supply pressure (RD) Flow Status (RF) Firmware Version (RI)

---|---

Depending of other menus

Content of the Info menu
Please note that the Info menu is only for display – all data must be typed in via the setup menu!

This display view is only meant as an example, SW ID and CT ID shows the current SW version.

Content of the Errors menu – CAUSE & REMEDY

Example of Error log screen display:

All error occurrences will be stamped with the date and time.
E indicates the Error number. P indicates the Pump number.

The error log stores up to 1000 occurrences. When max. memory is reached, the errors will be deleted according to ”First in First out” principle.

Error List

Error	Cause	Remedy
C1 Inverter Error	1. Frequency inverter in error state	1. Switch off the

power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician.
C2 Low Supply Pressure| 1. Insufficient water supply| 1. Secure sufficient water supply pressure.

2. Check inlet filter for impurities/rinse filter

3. Contact your Service technician

C3 High Water Temp.| 1. Water pump top temperature is above 80°

2. Water consumption is too low (pump col- umn has been overheated)

| 1. Lower the inlet water temp. (max 70°C)

2. Secure sufficient water consumption

3. Contact your Service technician

C4 High Motor Temp.| 1. Insufficient cooling of motor

2. The ambient temperature is above 40°

| 1. Secure that all air channels are open and not blocked by impurities

2. Lower ambient temperature

C5 High Supply Temp.| 1. Water inlet temperature is above 70°| 1. Lower the water temp. (max 70°C)

2. Contact your Service technician

C6 Low Sensor Supply Voltage| 1. Voltage supply for sensors too low| 1. Press “off” button

2. If error reoccurs, contact our Service technician

C7 No Response Error ctrl| 1. No communication between display and control board| 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician.
C8 Low Tank Level| 1. Insufficient water supply

2. Water supply valve not open

| 1. Check correct water supply

2. Secure suffcient air supply to valve

3. Contact your Service technician

C9 High Tank Level| 1. Water supply valve not closed| 1. Secure sufficient air supply to the valve.

2. Contact Service technician

C10 Tank comm. Error| 1. Communication failure on tank control board| 1. Contact Service technician
C11 Warning Cri. Inlet press.| 1. Insufficient water supply

2. Booster will return to standby mode after 20 sec. If this error occurs 3 times within 20 min. Error C2 occurs.

| 1. Secure suffcient water supply or reduce con- sumption

2. Check inlet filter for impurities/rinse filter

3. Contact your Service technician

C12 No response Error lenze| 1. No communication between display and frequency inverter| 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician.
C13 Warning Low inlet press.| 1. Insufficient water supply.

The machine will keep on working as always,

but the maximum speed of the pump will be reduced until sufficient inlet pressure is present.

| 1. Secure sufficient water supply or reduce con- suption

2. Check inelt filter for impurities/Rinse filter

C14 Warning leakage start| 1. Booster start condition changed to flow,

due to leakage in pipe

| 1. Check for leakage in pipe system.

2. Press “off” button

3. If error reoccurs, contact your Service techni- cian

---|---|---
C15 Checksum Mismatch error| 1. Software version in display and controller board not the same.| 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician.
C20 Low Sensor Signal P-Pump- top| 1. Pressure signal from pumptop sensor, out

of range

| 1. Press “off” button

2. If error reoccurs, contact your Service techni- cian

C21 Low Sensor Signal T-Pump- top| 1. Temparature signal from pumptop, sensor,

out of range

| 1. Press “off” button

2. If error reoccurs, contact your Service techni- cian

C22 Low Sensor Signal P-Inlet| 1. Pressure signal form inlet sensor, out of

range

| 1. Press “off” button

2. If error reoccurs, contact your Service technican

C23 Low Sensor Signal T-Inlet| 1. Temperature signal from inlet sensor, out

of range

| 1. Press “off” button

2. If error reoccurs, contact your Service technican

C24 Low Sensor Signal block| 1. Signal from block sensor, out of range| 1. Press “off” button

2. If error reoccurs, contact your Service technican

C25 Low Sensor

Signal flow

| 1. Signal from flow sensor, out of range| 1. Press “off” button

2. If error reoccurs, contact your Service techni- cian

C30 High Sensor Signal P-Puump- top| 1. Pressure signal from pumptop sensor, out

of range

| 1. Press “off” button

2. If error reoccurs, contact your Service techni- cian

C31 High Sensor Signal T-Pump- top| 1. Temperature signal from pumptop sensor,

out of range

| 1. Press “off” button

2. If error reoccurs, contact your Service techni- cian

C32 High Sensor Signal P-Inlet| 1. Pressure signal from inlet sensor, out of

range

| 1. Press “off” button