JBC PHXLE-1KA (120V) PHXLEK Preheater Set Instruction Manual

: June 13, 2024
: JBC

JBC PHXLE-1KA (120V) PHXLEK Preheater Set

Product Information

The PHXLEK Preheater Set is designed for PCBs up to 51x61cm/20×24. It includes the PHXLE Preheater Unit, PHXLS Support, Console, Metallic Supports for PCB, RJ45 Cable, Kapton Tape, Thermocouple, and Manual. The preheater unit features 6 independent heating areas and thermocouple connectors. The console has a 2.8 color TFT screen, USB connectors, and a pedal connector. The support allows for height adjustment between the PCB and the preheater heating area.

Features:

Preheater Unit with 6 independent heating areas
Thermocouple connectors
Console with color TFT screen and USB connectors
Support with height adjustment for PCB

Packing List:

PHXLE Preheater Unit – 1 unit
PHXLS Support – 1 unit (Ref. PHXL-SA)
Metallic Supports for PCB – 4 units each (Ref. PH204, PH205, PH206*)
Console – 1 unit (Ref. ACE-A)
RJ45 Cable – 1 unit (Ref. 0019914)
Kapton Tape – 1 unit
Thermocouple – 3 units (Ref. PH217, PH218, 0026951)
Manual – 1 unit

Connections:

RJ45 Connector to Console
RJ12 Connector to Robot
Pedal Connector
RJ45 Connector to Preheater Unit
USB-A Connector
USB-B Connector

Power Supply Connection:

PHXLE-9KA (100V) – Single-phase: 60 A, Cable Connection Wire Section: 10 mm2
PHXLE-1KA (120V) – Single-phase: 20 A, Cable Connection Wire Section: 2.5 mm2
PHXLE-2KA (230V) – Single-phase: 30 A, Cable Connection Wire Section: 4 mm2

Product Usage Instructions

Connection to Power Supply:

Unscrew the four screws and remove the cover of the Preheater Unit.
Insert the power supply cable through the cable grommet and fix it with the Allen screws.
Connect the cables according to the provided scheme and reassemble the unit.

Height Adjustment:
The PHXLS Support allows for three positions of height adjustment between the PCB and the preheater heating area.

To raise the support, hold the base and pull up.
To lower the support, press the button and move down.

The available height levels are:

Low level: 24 mm (Ref. PH204*)
Medium level: 34 mm (Ref. PH205*)
High level: 44 mm (Ref. PH206*) – sold separately

Fast PCB Replacement:
The PHXLS Support enables fast and easy replacement of PCBs of the same batch.

To remove the PCB:

Loosen one sliding guide.
Pull back and lift out the PCB.

To place another PCB:

Position the new PCB.
Tighten the sliding guide knobs to secure it.

Packing List

The following items are included:

Features and Connections

Connection to Power Supply

PHXLEK can be connected to single-phase or three-phase networks. A power supply cable is required. Use the following table to determine the cable size and connection:

	Peak Current	Cable Connection Wire Section
Ref.	Single-phase	Three-phase

PHXLE-9KA (100V) PHXLE-1KA (120V)

|

60 A

|

20 A

|

10 mm2

|

2.5 mm2

PHXLE-2KA (230V)| 30 A| 10 A| 4 mm2| 1 mm2

To conect your power supply cable to the Heater Unit do as follows:

Unscrew the four screws and remove the cover. The cable can be inserted through the front or the side part of the Preheater Unit, all you have to do is replace the cap with the cable grommet.
Insert the cable through the cable grommet and the flange and fix it with the Allen screws. (Image shows single phase connection).
Connect the cables as the scheme and reassemble them.

Height Adjustment

PHXLS Support allows changing the height between the PCB and the preheater heating area. It can be chosen between 3 positions for the working height adjustment. To change the height, do as follows:

It is also possible to use JBC´s metallic supports to stabilize the PCB to avoid PCB deformation. Depending on the working height, Ref. PH204, PH205 or PH206* can be used. Arrange them between the PCB and the Preheater as shown below.

Fast PCB Replacement

PHXLS Support lets you replace PCBs of the same batch fast and easily. Use the sliding guides to change the PCBs.

Removing the PCB
Loosen one sliding guide, pull back and lift out the PCB.

Placing another PCB
Position it and tighten the sliding guide knobs.

Work Screen

The Console offers an intuitive user interface, which provides quick access to station parameters.

Available languages:
English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean.

System notifications (Status Bar)

USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.

Troubleshooting
Station troubleshooting is available on the product page at www.jbctools.com.

Setting Thermocouples Function

Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three different ways depending on what is needed.

Control: the unit maintains the selected temperature.
Protection: the Heater Unit stops if the TC reaches the selected temperature.
Info: the TC temperature is shown on the work screen.

The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work screen.

Recommended Guidelines

Place the control thermocouple as near as possible to the component being worked on.
If there are any sensitive components, use a thermocouple as protection. You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown.
We don’t recommend exceeding ramp-up rates over 3 – 4 °C / sec (5 – 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.

Work Mode

Temperature Mode:
Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC’s do not reach the control/protection temperature limit.

Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1).

This function allows you to set a maximum value for the temperature increase per second when heating.
The maximum heating rate value can be set between 0.1°C/s and 2.0°C/s (2) or “None” if this function is not desired.

Power Mode:
Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit.

Profile Modes
Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit.

Teach Profile
For repetitive jobs you running profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all the process data which you can save.

Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected.
The profiles which already have the data from the Teach profile are marked with this symbol
These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen:

Profile Editor

The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the ‘OK’ button.
In this mode, you can edit as many as 25 profiles of temperature.

JBC Set Profiles
There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming.

These profiles are not modifiable but can be used as a template to create your own profiles.

PCB Reference Specifications:

FR4 1,6mm thick and 2 layers.
FR4 1,6mm thick and 6 layers.
FR4 2,2mm thick and 6 layers.

Profiles set using the low level position of the support

Process Analysis

By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power fi gures in real time are displayed.

System Notifications

The following icons will be displayed on the screen’s status bar.

USB flash drive is connected.
Station is controlled by a PC. Station is controlled by a robot.
Station software update. Press INFO to start the process.
Station software update. Press INFO to start the process.
Warning.
Press INFO for failure description.
Error.
Press INFO for failure description, the type of error and how to proceed.

Files

Export Graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.

Export / Import Profiles
Insert a USB flash drive into the USB-A connector to export/import profiles.

Update the Station Software

Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files).
Insert the USB flash drive into the console. The icon is displayed while updating.

Working with Pedal

Press the pedal to start heating and press again to stop as if it were the button on the console.
Once the Work Mode is set, the Heater Unit can work without the console using the pedal.

Maintenance

Before carrying out maintenance or storage, always allow the equipment and the support to cool down.

Check periodically that the Pre Heater and the Support are clean.
Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
Replace any defective or damaged parts. Use original JBC spare parts only.
Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
Do not leave the appliance unattended when it is on.
Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
Heat can cause inflammable products to ignite even when out of sight.
Be careful with the remains of liquid tin. In contact with the skin, it can cause burns.
Avoid flux coming into contact with skin or eyes to prevent irritation.
Be careful with the smoke produced when soldering.
Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
Maintenance must not be carried out by children unless supervised.

Specifications

PHXLEK
Preheater Set for PCBs up to 51x61cm / 20×24”

Ref.: PHXLE-9KA 100V. Input 100/200V. 50/60Hz. Fuse T20A
Ref.: PHXLE-1KA 120V. Input 120/208V. 50/60Hz. Fuse T20A
Ref.: PHXLE-2KA 230V. Input 230/400V. 50/60Hz. Fuse T10A
- Total Net Weight: 23 kg / 50.7 lb
- Total Package Dimensions / Weight: 1200 x 800 x 374 / 68.5 kg (L x W x H) 47.2 x 31.5 x 14.7 in / 151 lb

Preheater Unit

Maximum Power: 5400W
Heating Areas (L x W):
- 6 areas, each 255 x 203 mm / 10.04 x 8.07 in
- total area 510 x 610 mm / 20.08 x 24.02 in
Ambient Operating Temperature: 10 – 50 ºC / 50 – 122 ºF
Temperature Range: 50 – 250 °C / 120 – 482 ºF
Temperature Measurement: Thermocouple type K
JBCset Temperature Profiles: 3 profiles (2, 3 or 4 steps)
User Profiles: 22 (up to 6 steps for each)
Maximum Work Time: 600 min or indefinite
Dimensions/Weight: 790 x 664 x 42 mm / 18 kg (L x W x H) 31.1 x 26.1 x 1.65 in / 39.7 lb

Metallic PCB Supports PHXLEK

Ref.: PH204

Total Net Weight: 39.6 gr / 0.087 lb (3 units)
Package Dimensions/Weight: 75 x 90 x 10 mm / 51.8 gr (L x W x H) 2.95 x 3.54 x 0.39 in / 0.114 lb

Ref.: PH205

Total Net Weight: 46.5 gr / 0.103 lb (3 units)
Package Dimensions/Weight: 75 x 90 x 10 mm / 58.6 gr (L x W x H) 2.95 x 3.54 x 0.39 in / 0.129 lb

Ref.: PH206

Total Net Weight: 51 gr / 0.112 lb (3 units)
Package Dimensions/Weight: 75 x 90 x 10 mm / 63.5 gr (L x W x H) 2.95 x 3.54 x 0.39 in / 0.140 lb

Complies with CE standards.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com.