JBC DDE Series 2 Tool Control Unit Instruction Manual

: June 13, 2024
: JBC

JBC DDE Series 2 Tool Control Unit

Product Information

The DDE 2-Tool Control Unit is a versatile device that allows you to control up to 2 tools and 1 module + 1 pedal for each tool. It is compatible with various soldering and desoldering equipment, providing you with flexibility for your soldering or disordering needs. The control unit features a display that can be tilted for easy reading and a main switch for power control. It comes with a power cord and a manual for reference. Additionally, the DDE offers advanced functionalities such as detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. It also allows you to store up to 25 fully configurable soldering profiles and export graphics in csv format. The device can be updated with the latest software from the manufacturer’s website.

Product Usage Instructions

Packing List:

2-Tool Control Unit – 1 unit
Power Cord – 1 unit (Ref. 0024077 for 100V, 0023717 for 120V, 0024080 for 230V)
Manual – 1 unit (Ref. 0027023)

Connection Example:
Refer to the provided diagram for the connection example. Connect the tools and modules as shown using the respective cables and stands.

Compatibility:
Select the appropriate equipment based on your soldering or desoldering needs. The DDE control unit is compatible with various tools, stands, cartridges, and modules. Refer to the compatibility list provided in the manual.

DDE Work Display:

Use the display to access station parameters and tool parameters.
The status bar shows the power indicator and temperature levels if activated.
Use the menu options to set station parameters, tool parameters, and view the hours worked in each cycle.
Language selection is available in the settings.
Reset station parameters to default values if needed.
Troubleshooting information can be found on the product page at www.jbctools.com.

Advanced Functionalities:

Graphics: Provides detailed graphics of tip temperature and power delivery in real time for analysis purposes.
Profiles: Allows you to store up to 25 fully configurable soldering profiles to avoid thermal shock when soldering Ceramic Chip components.
Files: Export graphics in csv format by inserting a USB flash drive into the USB-A connector.
Update: Update the station software by downloading the JBC Update File from www.jbctools.com/software.html and inserting the USB flash drive with the downloaded file into the station.
System Notifications: The status bar displays icons for USB flash drive connection, PC control, robot control, station software update, and warning notifications. Press INFO for more information when required.

This manual corresponds to the following reference:
DDE-9C (100 V)
DDE-1C (120 V)
DDE-2C (230 V)

Packing List

The following items are included:

Features

DDE work simultaneously with up to 2 tools and 1 module + 1 pedal for each tool (peripheral module for each tool needed).

Connection Example

Compatibility

Select the equipment that best suit your soldering or desoldering needs.

Modular System	Peripherals
Control Unit

Stand

|

Tool

| Cartridge Range|

MSE / MVE

|

MNE

|

P405

DDE

|

ADS

| T210| C210| | |
T245|

C245

| | |
T470| | |
DNS| T210N| C210| | |
T245N| C245| | |
APS| AP250| C250| | |

AMS

| AM120|

C120

| | |
PA120| | |
ATS| AT420|

C420

| | |
HTS| HT420| | |
DSS| DS360| C360| | |
DRS| DR560| C560| | |

DDE Work Display

DDE offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105

Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com

Advanced Functionalities

It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.

Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating rate to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully conﬁgurable soldering proﬁ les can be stored.

Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.

Station update
Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.

System Notifications

The following icons will be displayed on the screen’s status bar.

USB ﬂash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot down-loaded to the station.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.

Peripheral Set Up

After connecting the module, enter the Peripherals Menu and select the port which you want to join with the module.
Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MS_a, MS_b,…).
Press Menu or Back to save changes.

Pedal Set Up

Enter the Peripherals Menu and select the port which you want to join to the pedal.
Select the pedal from the list (Note that your first connection is denoted as “a”, the second being “b”, etc. (e.g. PD_a, PD_b,…).
Set the pedal function according to your work needs:

*NB: The same can be applied inversely when continually pressing the pedal and releasing to activate.

Operation

JBC’s Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.

When the tool is lifted from the stand the tip will heat up to the selected Work temperature.
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.

Tool Settings: Work Temp.
Tool Settings: Sleep
Tool Settings: Hibernation

Change Work temperature from 90 to 450 ºC. steps of ±5 ºC / ºF
Change Sleep temperature and set Sleep delay from 0 to 9 or no Sleep.
Change Hibernation delay from 0 to 60 min or no Hibernation.

Tool Settings: Temp. Levels

Press , select Tool Settings and activate the Temp. Levels option. steps of ± 5 ºC / ºF.

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool.

Clean the station screen with a glass cleaner or a damp cloth.
Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool’s status.
Maintain the tip surface clean and tinned before storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
Periodically check all cables and tubes.
Replace a blown fuse as follows:
- Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
- Press the new fuse into the fuse holder and replace it in the station.
Replace any defective or damaged pieces. Use original JBC spare parts only.
Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
Do not work on electrically live parts.
The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
Do not leave the appliance unattended when it is on.
Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
Avoid flux coming into contact with skin or eyes to prevent irritation.
Be careful with the fumes produced when soldering.
Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
Utmost care must be taken with liquid tin waste which can cause burns.
This appliance can be used by children over the age of eight and also people with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
Maintenance must not be carried out by children unless supervised.

Specifications

DDE
2-Tool Control Unit

Ref.: DDE-9C 100V 50/60Hz. Input fuse: T5A. Output: 23.5V
Ref.: DDE-1C 120V 50/60Hz. Input fuse: T4A. Output: 23.5V
Ref.: DDE-2C 230V 50/60Hz. Input fuse: T2A. Output: 23.5V

Nominal Power 370W
Peak Power (Tool): 150W per tool
Selectable Temperature: 90 – 450 °C / 190 – 840 °F
Idle Temp. Stability (still air): ±1.5ºC / ±3ºF / Meets and exceeds IPC J-STD-001F
Temp Accuracy: ±3% (using reference cartridge)
Temp Adjustment: ±50ºC / ±90ºF Through station menu setting
Tip to Ground Voltage/Resistance: Meets and exceeds ANSI/ESD S20.20-2014 IPC J-STD-001F
Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF
Connections: USB-A / USB-B / Peripherals connectors RJ12 connector
Control Unit Dimensions/Weight: 148 x 232 x 120 mm / 3.82 kg (L x W x H) 5.8 x 9.1 x 4.7 in / 8.41 lb
Total Package: 258 x 328 x 208 mm / 4.3 kg 10.15 x 12.9 x 8.1 in / 9.5 lb

Complies with CE standards. ESD safe.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com