ecotap DC60 DC Electric Vehicles Charger User Manual

ecotap DC60 DC Electric Vehicles Charger

Product Information

• Product Name: DC60
• Manual: Included

Product Usage Instructions

Introduction
This manual provides insight into how to install and operate the charging station safely. It is important to read this manual carefully before installing and operating the charging station. Store this manual in the vicinity of the charging station for easy reference.
Thank you for choosing an Ecotap® DC charger. This manual describes the DC charger. This manual contains important information for the proper and safe installation and operation of the DC charger. The charging station is designed for vehicles fitted with a mode-4 charging system in line with IEC 61851-1 (edition 2.0) using a connector jack system as per VDE-AR-E 2623-2-2 / IEC 62196-2. Together with the vehicle and system, the charging station will select the best option for charging the vehicle quickly and safely. The entire charging station complies with EU Directive 2014/35/EU relating to the harmonisation of legislation on electrical equipment within certain voltage limits (re-rating of all versions issued previously). This manual provides insight into how to install and operate the charging station safely. This manual is drawn up to maximise the function and technical design life of the charging station. It has been drawn up with the utmost care. However, if there are still any uncertainties, contact your supplier before installing the charging station. We can only guarantee the functioning of the charging station if the charging station is connected by an authorized or certified fitter/technician. Read this manual carefully before installing and operating this charging station. Store this manual in the vicinity of the charging station so that the instructions and safety guidelines are always to hand.

© Copyright
No part of this publication may be copied, reproduced or saved in a retrieval system without Ecotap® B.V.’s prior written consent.
This manual is an English translation. The original manual was written in Dutch.

General

Warranty: Refer to the warranty terms provided by the supplier.
The Ecotap® B.V. General Delivery Conditions apply. Ecotap® B.V. cannot be held responsible for injury or damages as a result of the charging station being changed, damaged, converted, or expanded with other components, or if it is not being used in accordance with the specified instructions and conditions.

Symbols used in this manual and on the charging system:

• Symbol: Pay attention! Important instruction
• Symbol: Electrical hazard
• Symbol: For maintenance: first disconnect the installation from its power supply and test it to make sure there is no voltage left, before engaging in any maintenance activities
• Symbol: Wear special gloves.
• Symbol: Disconnect the electrical installation from its power supply
• Symbol: Reading this manual is mandatory

| Pay attention! Important instruction
| Electrical hazard
| For maintenance: first disconnect the installation from its power supply and test it to make sure there is no voltage left, before engaging in any maintenance activities
| Wear special gloves.
| Disconnect the electrical installation from its power supply
---|---
****| Reading this manual is mandatory

Device Description

Application: The charging station is specially designed for intensive use. It should not be placed in small enclosed spaces (< 4m3) and is not recommended to be placed directly in full sun.
The charging station is specially designed for intensive use. Locations not suitable for placing the charging station:

• Small enclosed spaces < 4m3
• The preferred position of the charging station is not directly in full sun.

Accessories:
The following accessories are not included in the scope of delivery:

• Assembly tools
• Screw bit for opening the charger

Safety features:

• Lockable by means of special screws and key
• Fuse holders / earth leakage protection
• 12 Volt control voltage
• Strain relief
• IP54 watertightness class

Safety

Safety instructions:

•  Before placing the charging station, ensure the work area is safe for bystanders. Keep children away from the work area.
• Do not be distracted while working and maintain a healthy posture.
• Do not leave tools and components unattended.
• Ensure that tools are clean and dry, especially during bad weather with rainfall.
• Make sure there is no danger of anyone tripping over objects or paving while digging the hole for the foundation.

Before placing the charging station, make the location safe for bystanders. NEVER allow children in this work area. Ensure that NO ONE unrelated to the work enters the work area. Never be distracted while working. Maintain a healthy posture at all times while working.Do not leave tools and components of the charging station unattended. Ensure that tools are clean and dry. During bad weather with rainfall ensure that the charging station, tools and components remain dry.

| Make sure that there is no danger of anyone tripping over objects or paving while you are digging the hole for the foundation.
---|---
| Make sure to wear good, suitable gloves for any special actions throughout the entire installation and connection process.
| Always check any measuring instruments you will be using to disconnect the installation from its power supply before you use them, checking them several times to make sure they are working properly.

Please refer to the remaining sections of the user manual for information on mandatory checks before initial use, operation/installation manual, maintenance, transportation and storage, resolving problems, operation of the charging station, technical specifications, contact details of the supplier, and EU conformity statement.

MANDATORY CHECKS BEFORE INITIAL USE

| The following checks are mandatory before installing / commissioning the charging station. NEVER use the charging station if the 1 or more checks show that the power supply or stability of the charging station is inadequate.
---|---
| Always perform the checks below before applying voltage to the charging station.

• All work described below is in compliance with NEN 3140.
• Check whether the wires have been connected to the terminals in the right order.
• Check whether the cores have been properly tightened, see point 19.3
• Check whether the earth connection is mounted on the connection terminal in accordance with the NEN1010/EU/35 standard.
• Check whether the cable thickness of the power cable matches the fused current rating.
• Check whether the charging station is tightly and properly secured.
• Check whether the station is sufficiently waterproof.
• Keep the immediate environment of the work area free from obstacles.

OPERATING / INSTALLATION MANUAL

Open the door
The door is opened in the following way. Use a flat-head screwdriver to open the cover plate from the cylinder lock by turning it half a rotation. Insert the key supplied into the right-hand lock and turn it clockwise until the handle is released. Turn the handle to the right until both the top and bottom of the door are free. Carry out these steps in reverse to close and lock the door.

Mounting on the foundation
To fit the foundation, a hole must be dug of roughly L 700 mm x D 500 mm x H 450 mm. The bottom of the hole must be stable and levelled. Place the foundation base level in the hole. The upper surface of the base must be flush with the upper surface of the grade / paving. The foundation must then be reinforced by adding at least two 20 kg bags of fast-setting concrete in the corners of the foundation. After the fast-setting concrete has cured, the charging station can be mounted on its foundation using the nuts and bolts provided (nuts to the top). The holes in the foundation must correspond with the holes in the charging station. See drawing of the front of the foundation base. Take account of the connection face of the charging station in relation to walls, hedges, etc. Also keep in mind that there is sufficient space for the operation of the charging station. For this we advise to keep at least 1 meter of free space around the charging station.

Inserting cable and securing with strain relief
Secure the power cable in the foundation using the cable gland. Connect the conductors of the cable to the existing main switch terminals (max. 15 to 22Nm bolt m8 oder 30 to 44Nm bolt s10).

Load balancer
If you want to install the charging station in combination with a load balancer, you need to connect it to the charging station as follows. The data cable from the load balancer should be connected to the grey terminal (see drawing).

MAINTENANCE
Always de-energize the charging station and read the operating instructions before handling maintenance or faults. Repair or replacement of components should only be done with the products approved by the supplier. Repairs and replacements must always be carried out by an authorized / specialist .Maintenance must always comply and be carried out in accordance with NEN3140 and NEN 50110 low voltage Euro standard. Check the charging station for leaks. Check the connections of the main power cabling and ensure a firm connection of max. 5 Nm. Treat damage to the charging station with rust-proof paint.

TRANSPORTATION AND STORAGE
Transport the charging station (technical core) upright and prevent the paint from being damaged, as this could cause rust. The covers may be transported in various ways as long as they are protected from damage. Preferably store the charging station in a dry, non-humid space. When hoisting the charging station into position, there are 2 securing holes for lifting eyes on the top of each corner of the charging station. The lifting eyes can be removed after fitting. To ensure a safe work setting, only a certified fitter may hoist the charging station

RESOLVING PROBLEMS
If the charging station malfunctions, immediately contact the Ecotap® helpdesk, open 24/7 (telephone number: +31 (0)411 745 020) or a certified technician who possesses the necessary measuring and en testing equipment with auto-simulation. NOTE! All work on and modifications to the charging station must comply with at least NEN1010.

OPERATION AND FUNCTIONING OF THE CHARGING STATION

The charging station can be operated with the charging card or a likewise key fob. Before applying power to the charging station, it is necessary to contact the back office provider whose telephone number is listed on the charging system so that the charging station can be activated by software. The unique charging station number is required for this purpose.

Operation
Take the plug from the holder of the charging station that is suited to your vehicle. Then insert it in your vehicle. If both CHAdeMO and CCS charging points are available, only one can be used at a time. Initiate the start/stop procedure by holding your charging card up to the scanning point. Firstly the plug is locked onto the vehicle. The charging station then communicates with the vehicle and the back-office system. Once all security and payment guidelines have been checked, the maximum permissible charging current is forwarded. After some time, it can occur that the charging station activates the cooling systems fitted for this purpose to dissipate the excess heat via the venting duct. The charging procedure is now activated automatically. The AC charging process is indicated by a small light. To stop the charging process, hold your card up to the scanning point. The charging process then stops. You can now remove the plug and hang it back up in the available holder.

Emergency stop
In case of emergency, the emergency stop button must always be used. When activating the emergency stop button, the charging process is disconnected directly, both in terms of software and hardware. After careful inspection, the back-office system concerned will reset the emergency setting. The emergency stop button will also have to be deactivated on site for this purpose.

TECHNICAL SPECIFICATIONS

GENERAL CHARACTERISTICS|
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Reference number| 80060101, 80060111, 80060008
Dimension H x W x D (mm)| 1440 mm x 610 mm x 350 mm
Casing material| Steel 2,2 mm
Standard colour| Body: Ral 6018 / Cover: Ral 9016
Steel treatment| Anti-corrosion (KTL) and powder coating
Weight (kg)| 235 kg
Number of charging points| 1 or 2
Cable| CCS2 and/or CHAdeMO
ELECTRICAL CHARACTERISTICS|
AC input voltage| 3 x 400VAC + N ± 10%
AC input current and power (line-side)| 90A at 60 kW DC output power
AC input Frequency (fn)| 50Hz
DC output power range| 1 – 60 kW
DC output voltage range| 200 – 1000 Vdc
DC output current range| 0 – 160A
DC output voltage stabilized accuracy| £ ±0.5%
DC output current stabilized accuracy| £ ±1%
Effciency| > 95% @full charge
THDi (Total harmonic distortion)| < 5% (load 50% to 100%)
Power factor| > 0.99 (load 100%); > 0.98 (load 50% to 100%)
Mains type| TN-C, TN-S, TN-C-S or TT
Impulse voltage (Uimp)| 4kV
Insulation voltage (Ui)| 230V single-phase 500V three-phase
Integrated protection system| Fuse XXXA + Each PSU MCB 80A Curve C & RCD 63 Type B
Conditional short-circuit| 6000A IEC/EN 60898-1
10kA IEC/EN 60947-2
Allowable thermal stress in Short Circuit| 16 000 A²s
Integrated surge protection| Not included
Standby consumption (W)| £ 40W
Connection to the mains| Phases/Neutral/Earth, rigid cable or soft cable with ferule, 16 to 50 mm², screw terminals H07 V R/U
Type of load| Mode 4 charging terminal
---|---
Vehicle connection Mode 4 attache cable connector| Use of extension and adapter prohibited. 3,5m straight
AC meter| Not included
DC meter| Not included
Back office protocol| OCPP 1.6 Json
Positioning| GPS
Connectivity Ethernet| RJ45 connector
ENVIRONMENT|
Operating temperature| -25°C / +50°C
Storage temperature| -25°C / + 80°C
Relative humidity| 0 to 90% without condensation
Protection rating| IP 54 (IEC 60529), IK 10 (EN 62262) Plugged in or not
Vandalism resistence| IK 10
Noise level| < 72 dB at 1m at 20° C, at full charging
Product| IEC 61851-1, IEC TS 61439-7 (AEVCS), IEC 61851-23, IEC 62477-1, IEC 61439-1
DC standard protocol (communications with the vehicle)| CCS2: IEC 61851-23 / DIN SPEC 70121 CHAdeMO: CHAdeMO 1.2
**** Installation| Interior or exterior, limited access zone, intended for use by ordi- nary persons (DBO), assembly in cabinet (wall mounted), Pollution Degree 3, TN-C, TN-S, TN-C-S or TT compatible earthing system. In the event of an IT earthing system, this can be changed locally by adding an isolating transformer.
Electrical safety| Class 1 IEC 61140
Eichrecht conform| No
ELECTROMAGNETIC COMPATIBILITY|
European standards| Low Voltage Directive 2014 / 35EU / EMC Directive: 2014 / 30 / EU
Radio technology type| GSM 2G/3G/4G, GPRS, RFID
Suitable charging cards| Mifare, Ntag and iCODE SLI cards (more info)

Ecotap® B.V. reserves the right to change technical details due to continual, innovative development of the charging station, without publishing this in advance. The technical details might also differ from country to country.

CONTACT DETAILS SUPPLIER
Ecotap® B.V.
Kruisbroeksestraat 23
5281RV Boxtel – The Netherlands
Tel: 0031 (0) 411-210210
E-mail: [email protected]

EU CONFORMITY STATEMENT
(Directive 2014/35/EU, Annex II page 96/369, EMC 2014/30/EU)
Ecotap® B.V. Kruisbroeksestraat 23, 5281RV Boxtel, the Netherlands, hereby states that the following charging station meets the requirements of the listed directives and standards.
Type: Ecotap® DC 60
Year of construction: 2019

EU directives used:

• Low-voltage directive 2014/35/EU
• EMC directive 2014/30/EU

Standards used as reference:

• EN 61851-23:2014
• EN 61851-1:2012
• EN 61851-21-2 :2016
• EN 61000-3-11:2000
• IEC 61000-3-12:2011
• EN 61000-4-2:2009
• EN 61000-4-3:2006
• EN 61000-4-4:2012
• EN 61000-4-5:2014
• EN 61000-4-6:2014
• EN 61000-4-8:2010
• EN 61000-4-11:2004
• NEN/EN/IEC 60529
• IEC 62262
• NEN/EN/IEC 61439-1
• IEC/TS 61439-7

Used harmonisation standards:
NL NEN-EN-IEC 61851-1/ NEN-EN-IEC 61851-22 FR NF-EN-IEC 61851-1 / NF-EN-IEC 61851-22 DE DIN-EN 61851-1 / DIN-EN 61851-22
GB BS-EN 61851-1 :2019 / BS-EN 61851-22
IT IEC-EN 61851-1 / IEC-EN 61851-22
Boxtel, April 2019
Ir. P.F.A. van der Putten (Technical Director)

Ecotap B.V.
Kruisbroeksestraat 23 5281 RV
Boxtel
The Netherlands
+31(0) 411 210 210
[email protected]
www.ecotap.nl

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