Ecotap 2 x 44kW Laadzuil Duo Wide Manufacturer of Charging Stations User Manual

June 13, 2024
ecotap

Ecotap 2 x 44kW Laadzuil Duo Wide Manufacturer of Charging Stations

Ecotap-2-x-44kW-Laadzuil-Duo-Wide-Manufacturer-of-Charging-Stations-
product

Product Information

  • Product Name: Duo Wide 2 x 44kW
  • Manual Language: Nederlands

Product Usage Instructions

Installation and Usage Manual
Before installing and using the charging system, carefully read and follow the instructions provided in this manual. Keep this manual near the charging system for easy reference to the instructions and safety precautions.

Important Note: To ensure proper functioning of the charging system, it should only be connected by an authorized or certified installer/technician.

General Instructions

  • Mount the charging system on the foundation according to the installation guide.
  • Install the conduit.
  • Insert and secure the power cable.
  • Connect the grounding rod/ground wire.
  • Open and close the charging station as needed.

Maintenance
Regular maintenance is required to ensure the optimal performance of the charging system. Refer to the maintenance instructions provided in the manual.

Transport and Storage
Follow the guidelines for safe transportation and storage of the charging system to avoid any damage or accidents.

Troubleshooting
If you encounter any issues with the charging system, refer to the troubleshooting guide provided in the manual for possible solutions.

Operation and Control of Charging System
Refer to the manual for detailed instructions on how to operate and control the charging system.

Technical Specifications
For detailed technical specifications of the charging system, refer to the specifications section in the manual.

Contact Information
For any further assistance or inquiries, please contact the supplier using the provided contact details.

Declaration of Conformity
The charging system complies with all relevant European Union regulations. Refer to the Declaration of Conformity section in the manual for more information.

INTRODUCTION

Thank you for choosing for an Ecotap® charging station. This manual is regarding the charge point DUO Wide.
This manual contains important information for properly and safely installing and using the charging station.
This charging station is designed for vehicles that are equipped with a mode 3 charging system that complies with IEC 61815-1 (version 2.0) and a plug system that complies with VDE-AR-E 2623-2-2. This combination of vehicle and station is the safest, which will thus allow the vehicle to charge quickly and safely.
The entire charging station complies with the 2014/35/EU directive dealing with the harmonization of regulations regarding electric materials within certain voltage limits (a recast of all previously published versions).
This manual explains how to safely install and use the charging station. This manual was drawn up in such a way as to ensure the charging station’s maximum functioning and lifespan.
This manual was drawn up with great care. However, should anything remain unclear after reading it, please contact your supplier before you install the charging station.
We cannot guarantee that this charging station will function properly unless it is installed by an authorized or certified installer / mechanic.
Read this manual carefully before you install or use the charging station. Save this manual and store it near the station so that the instructions and safety regulations will always be readily available.

© Copyright
No part of this publication may be copied, reproduced or saved in a retrieval system without Ecotap® B.V.’s prior written consent.
This is an English translation of the original Dutch manual.

GENERAL
Warranty
The Ecotap® B.V. General terms and conditions for delivery apply here.
Ecotap® B.V. cannot be held accountable for any injury or damage to goods should the charging station be altered, damaged, refitted or expanded upon with other components, or not used in accordance with the instructions and conditions set out here.

Symbols used in this manual and on the charging system

Symbol Meaning
**** Pay attention! Important instruction
**** Electrical hazard
**** For maintenance: first disconnect the installation from its power

supply and test it to make sure there is no voltage left, before engaging in any maintenance activities
| Wear special gloves.
| Disconnect the electrical installation from its power supply
****| Reading this manual is mandatory

DEVICE DESCRIPTION

Use

This charging station is especially designed for public areas.
The station can be installed in various environments: in paved areas, in open soil/sand, or in asphalt surfaces. The following environments, howe-ver, are not suitable:

  • Any area that could flood during high tide
  • Loading quays
  • Any slopes with an incline of 4% or more

Accessories
The following accessories will not be provided: tools, foundation.

Safety provisions

  • 2 half euro profile cylinders
  • Extra caps behind front cap
  • 12 Volt control voltage
  • Components comply with IP2 at least
  • Strain reliefs
  • 4 mm steel casing
    IP54 (lowest waterproof class for Mennekes outlets).

SAFETY

Read the following safety regulations carefully before you install and use the charging station.

Safety regulations
Before you install the charging station, you must make sure the location is safe for all bystanders. NEVER allow children onto this worksite. Never allow ANYONE who has nothing to do with the work onto the worksite.

  • Never be distracted while you are performing the work.
  • Make sure you maintain a healthy posture at all times while doing the work.
  • Do not leave any tools or charging station components unattended.
  • Make sure any tools you are using are clean and dry.
  • Make sure that the charging station, tools and components will stay dry when it is raining.
  • Make sure that there is no danger of anyone tripping over objects or paving while you are digging the hole for the foundation.
  • Make sure to wear good, suitable gloves for any special actions throughout the entire installation and connection process.
  • Always check any measuring instruments you will be using to disconnect the installation from its power supply before you use them, checking them several times to make sure they are working properly.

MANDATORY CHECKS BEFORE INITIAL USE

  • The following checks are mandatory before the charging station goes live. NEVER use the charging station if one or more of the checks indicate that the power supply or stability of the charging station does not suffice. Check the insulation resistance of the various conductors in accordance with NEN1010 provision 61.3.3.
  • Always perform the checks below before voltage is applied to the DUO charging station.
  • All of the activities listed below must be performed in accordance with NEN 3140.
  • Check whether the terminals have been connected to the wiring in the right order.
  • Check whether the conductors on the terminals have been screwed on properly (4 to 5 NM).
  • Check whether the grounding connector has been connected to the coded terminal and whether it has been connected to the grounding electrode or the supplied grounding device. The entire grounding system must comply with the NEN1010/EU/35.
  • Check whether the charging station is stable.
  • Check whether the seals on the charging station’s caps have been installed properly during installation (IP54).
  • Check whether any actions still need to be performed, so that they may be performed safely.
  • Make sure there are no obstacles surrounding the worksite.
  • Before any voltage is applied to the charging station, make sure to contact Ecotap® B.V. by calling 0031 (0) 411-210210 so that we can activate that particular station’s software; we will need the station’s unique code to do so.

USER / INSTALLATION MANUAL

Mounting the casing on the foundation
The soil must be stable and levelled.
Place the foundation level in the hole and check with a spirit level.
Use 1 bag (20Kg) FAST-DRY CEMENT for the bottom of the foundation.
Place the charging station on the foundation without the 2 curved steel covers, and secure it using the nuts and bolts supplied (nuts to the top).
Any slight discrepancy of the level can be corrected while closing the hole (using the soil that was previously removed).
Covers can be removed by undoing 8 nuts on the inside of the charging station (top & bottom to the side).
Take account of the connection face of the charging station in relation to walls, hedges, etc. Mount the rear cover using the nuts supplied.
Keep in mind that there is sufficient space for the operation of the charging station. For this we advise to keep at least 1 meter of free space around the charging station.

Ecotap-2-x-44kW-Laadzuil-Duo-Wide-Manufacturer-of-Charging-Stations-
\(8\) Ecotap-2-x-44kW-
Laadzuil-Duo-Wide-Manufacturer-of-Charging-Stations-
\(9\)

Drawing 1.2

Ecotap-2-x-44kW-Laadzuil-Duo-Wide-Manufacturer-of-Charging-Stations-
\(1\)

Installing the protective casing
The casing is supplied together with the foundation (1 m).
After the charging station is mounted on the foundation, the transparent plastic protective plate can be removed from the bottom of the charging station.
Apply the casing from below and secure it using the retention clip.

Feeding cables and securing with the strain relief
Feed the power cable through the casing.
Avoid making it too long.
Fit the cable clamp to the cable and secure it (max. 3 Nm).

Connecting the power cable
The meter board setup must be mounted fully as per the specifications, as required by the network manager in the region concerned.

Connecting the earth connector/ earth wire
Connect the earth wire of the connection cable to the main earth bar (HAR).
Also connect the earth wire, which is connected to the earth connector, to the main earth bar (HAR) terminal, positioned as in Drawing 1.2.
Fit the earthing fully in compliance with the applicable NEN1010 /EU/35 regulations.

Opening and locking the charging station
It is only possible to mount the cover with the euro-profile cylinders using the keys supplied. One euro-profile cylinder is fitted by Ecotap® as standard.
This key is intended only for use by Ecotap® technicians.
The other cylinder position is left open and can be opened with a dummy master key.
You must fit a half euro-profile cylinder yourself if you have a key plan for this charging station, or will assign an owner.

Drawing 1.3

Ecotap-2-x-44kW-Laadzuil-Duo-Wide-Manufacturer-of-Charging-Stations-
\(2\)

MAINTENANCE

Always disconnect the charging station from its power supply completely and read the manual before performing any maintenance or fixing any malfunctions.
Repairs or replacements of components may only be done if using products that are approved by the supplier. When in doubt, please contact Ecotap® first.
Repairs and replacements must always be performed by an authorized person / specialist. The maintenance must always comply with and be performed in compliance with NEN3140 and NEN50110 low voltage EU directives.
Check the charging station for any leaks.
Test the heating element and the thermostat together to make sure they are working correctly. The thermostat must be set to five degrees or to frost protection mode. Check the connections on the power supply cable and ensure a fixed connection of between 4 and 5 Nm.
Treat any minor damage to the charging station with corrosion-resistant paint in the right shades (Ecotap® green ral.6018 & white ral.9016).
Treat the cylinder locks with graphite powder or a suitable oil product if they require any maintenance.

TRANSPORTATION AND STORAGE
Store the charging station (the core housing all of the technology) upright and prevent the coating from being damaged; any such damage might result in corrosion. Provided that they are properly protected to prevent them being damaged, the caps can be transported in a variety of positions. The charging station should be stored in a dry, damp-free area.

IN CASE OF MALFUNCTIONS
In case the DUO Wide charging station is not functioning (properly), please contact the Ecotap® 24/7 helpdesk immediately (phone number: 0031 (0) 411-745020) or a licensed mechanic in possession of measuring and testing equipment with auto simulation.

WARNING!
All work performed on and modifications made to the charging station must comply with NEN1010 at the very least.

OPERATION AND USE OF CHARGING STATION
This charging station is operated via a charging pass.
The charging pass first needs to be registered in the Open Charge Point Protocol (OCPP). This necessary registration can be completed by phone by calling Ecotap® B.V. at 0031 (0) 411-210210 during office hours.
As soon as the registration has been completed, the charging station can be operated with any electric vehicle charging pass (EV charging pass) or other suitable passes, mobiles and keys.
The charging station’s green light will blink at regular intervals when the station is not being used.
Use: You start the procedure by holding the charging pass in front of the scanner; you will hear a beep and the green light will start blinking.
First of all, the plug will be locked into the Mennekes charging socket.
The charging station will then communicate with the vehicle and the back office system, and then once all safety regulations and payment arrangements have been checked, the maximum amount of voltage permitted will be transmitted.
The charging procedure will now start automatically, and the light will turn blue. When the charging process is finished and you hold your charging pass in front of the scanner again, you will hear two beeps and the green light will start blinking until the plug is unlocked. You may now remove the plug.

 TECHNICAL SPECIFICATIONS

Number of charging points: 2
Connections: Type 2
Connection value: 3 x125A
Power output per socket: 0 t/m 44 kW
Residual current device: AC=30 mA, DC=6 mA
Protocol: Mode 3
Positioning: GPS
Communication: UMTS / GSM Modem / Controller with RFID-reader
Suitable charge cards: Mifare, NTag and iCODE SLI cards ( [more](https://www

.elatec-rfid.com/fileadmin/Documents/Data-Sheet/DS-Supported-Transponders- TWN3-TWN4-Firmware-V4.05-EN-DocRev1.pdf) info )
Casing material:| Steel 3,7 mm
Standard colour:| Body: RAL 6018 / Cover: RAL 9016
Treatment:| Anti-corrosion and powder coating
Casing dimensions HxWxD:| 1400mm x 360mm x 200mm
Weight:| 66,5 kg
Standards:| BS EN 61851-1, BS EN 6185-22
Water resistance:| IP54
Vandalism resistance:| IK10
Operating/ambient temperature:| -25°- to 60°
Pay attention ! Earthing (earth dispersion resistance) completely in accordance with the applicable standards.

Ecotap® B.V. reserves the right to change any of the above technical specifications without prior notice as the result of the ongoing innovative development of the machine. Moreover, the technical specifications may differ from country to country.

CONTACT DETAILS SUPPLIER
Ecotap® B.V.
Kruisbroeksestraat 23
5281RV Boxtel – The Netherlands
Tel.: 0031 (0) 411-210210
E- mail: info@ecotap.nl
www.ecotap.nl

EC DECLARATION OF CONFORMITY

EC Declaration of Conformity for machines  (Directive 2014/35/EU, Annex II page 96/369)
Ecotap® B.V. Industrieweg 4 5281RW Boxtel, The Netherlands, hereby declares that the charging stations stated below comply with the Machinery Directive and other regulations and standards mentioned.

Name: Ecotap® Charging station DUO Wide EC directives applied:

  • Machinery Directive 2014/35/EU
  • EMC Directive 2014/30/EC

Standards used as reference:

  • EN / IEC 60950-22/2017
  • EN / IEC61851-1/2017
  • EN/IEC61851-22/2002
  • EN/IEC 62196-2/2017
  • EN IEC 61000-6-2/2016
  • EN IEC 61000-6-3/2007 + A1/2011
  • EN / IEC 60335-1/2012 + A13/2017
  • EN/IEC 60364-4-41/2017
  • NEN/EN/IEC 60529
  • IEC 62262
  • NEN/EN/IEC 61439-1
  • IEC/TS 61439-7
    Boxtel, June 2016
    Ir. P.F.A. van der Putten (Technical Director)

Contact
Ecotap B.V.
Kruisbroeksestraat 23 5281 RV Boxtel
The Netherlands
+31(0) 411 210 210 info@ecotap.nl www.ecotap.nl

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