Minuteman R500H Rush Carpet Extractor Owner’s Manual

June 13, 2024
Minuteman

Minuteman R500H Rush Carpet Extractor

Product Information

The R500H Rush Carpet Extractor is a carpet cleaning machine manufactured by Minuteman International, Inc. It is a member of the Hako Group. The extractor has a model number R500H and comes with a 12-gallon capacity. It operates with a dual 2-stage motor and provides a maximum pressure of 500 psi. The machine is made of polyethylene material and features non-marking 10-inch wheels, with 4 locking wheels for stability. The overall dimensions of the extractor are 35 inches in height, 31 inches in length, and 18 inches in width. It weighs approximately 2000 W and requires a 25-foot long power cord for operation. The solution tank is made of stainless steel.

Product Usage Instructions

  1. Inspecting and Unpacking:
    • When your package is delivered, carefully check the carton for signs of rough handling.
    • If any damage is observed, notify the carrier immediately and request an inspection.
    • Keep the carton, packing inserts, packing lists, and carrier’s receipt until the inspector verifies the claim.
  2. Reading the Manual:
    • Read the manual carefully and completely before attempting to operate the R500H Rush Carpet Extractor.
    • The manual contains important information for the use and safe operation of the machine.
    • Keep the manual handy at all times.
  3. Maintenance:
    • Maintain the equipment regularly by following the suggested maintenance schedule provided in the manual.
    • Use only original Minuteman parts when servicing the machine.
  4. Operating Precautions:
    • Disconnect the power cord from the outlet before servicing the machine.
    • Do not leave the machine connected to an electrical outlet when unattended.
    • Avoid immersing or using the machine in standing water to prevent electric shock.
    • When using an extension cord, use only a 3-prong conductor grounding cord with 12 gauge wire or heavier.
    • Protect the machine from rain or snow to avoid electric shock. Store it indoors in a heated location.
  5. Cleaning Solution:
    • Flush and clean the solution lines after each day’s use.
    • Use only commercially available carpet cleaning solutions and defoamer intended for use with machines of this type.
    • Avoid using dyes, bleaches, ammonia, or other additives that are not recommended for this machine.
    • Ensure powdered cleaning solution is properly diluted to prevent damage to the pump.

TECHNICAL SPECIFICATIONS

Models Rush 500,
^ŽůƵƟŽŶ dĂŶŬ 12 gallon
ZĞĐŽǀĞƌLJ dĂŶŬ 11 gallon
sĂĐƵƵŵ DŽƚŽƌƐ Dual 2-stage

^ŽůƵƟŽŶ WƌĞƐ-

sure

| 500 psi
t Ă ƚ Ğƌ > ŝŌ| 150”
dĂŶŬ CŽŶƐƚƌƵĐ- ƟŽŶ| Polyethylene
BĂƐĞƉůĂƚĞ| ¼” aluminum
ZĞĂƌ tŚĞĞůƐ| 10” non-marking
CĂƐƚĞƌƐ| 4” locking
W Ž ǁ Ğƌ CŽƌ Ě| DƵĂů ϱϬ Ō͘ ĚĞ-

ƚĂĐŚĂďůĞ

DŝŵĞŶƐŝŽŶƐ| 35”H x 31”L x

18”W

t ĞŝŐŚ ƚ| ϭϬϲ ůďƐ͘
^ŚŝƉƉŝŶŐ t ĞŝŐŚ ƚ| ϭϮϯ ůďƐ͘
^ŚŝƉƉŝŶŐ DŝŵĞŶ- ƐŝŽŶƐ| ϯϲ͘ϱ͟, dž ϯϭ͘ϱ͟> dž

19”W

EůĞĐƚƌŝĐĂů DƌĂǁ| ϭϳ͘ϭ ĂŵƉƐͬϭϱ͘ϵ

amps

,ĞĂƚĞƌ| DĞƚĂĐŚĂďůĞ ʹ

2000 W

sĂĐƵƵŵͬ^ŽůƵ- ƟŽŶ ,ŽƐĞ| 25’
CĂƌƉĞ ƚ t ĂŶĚ| DƵĂů :Ğƚͬ^ͲďĞŶĚ

Stainless Steel

INSPECTION

UNPACKING YOUR NEW R500H: When your package is delivered, check the carton carefully for signs of rough handling. If your R500H is damaged, notify the carrier immediately
and request an inspection. Be sure to keep the carton, packing inserts, packing lists and carrier’s receipt until the inspector has verified your claim.
MINUTEMAN’s liability ceases when the carrier picks up the shipment. However, our customer service staff will be happy to furnish any information needed in connection with the claim and will attempt to expedite a resolution.

PLEASE READ BEFORE OPERATING YOUR NEW R500H:

  • Read the manual carefully and completely before at- tempting to operate the unit. This manual has important information for the use and safe operation of the machine. Keep this manual handy at all times.
  • This equipment has been engineered and manufactured to provide excellent performance and service. To ensure that your equipment will continue to perform as intended:
    • Maintain equipment regularly- following the suggested maintenance schedule provided.
    • Use only original MINUTEMAN parts when servicing.
    • Operate equipment with care.
    • If additional information is needed, please contact:
  • MINUTEMAN INTERNATIONAL 630- 627-6900
  • All information and specifications printed in the manual are current at the time of printing; however because of MINUTEMAN’s policy of continual product development, we reserve the right to make changes at any time without notice.

SAFETY INSTRUCTIONS

FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND INSTRUCTIONS WILL VOID THE WARRANTY.
WARNING!

  • The machine was designed for use on carpet cleaning applications as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that may occur is the sole responsibility of the end user.
  • Disconnect the power cord from the outlet before servicing. Do not leave machine connected to an electrical outlet when unattended.
  • Do not immerse or use this machine in standing water. Such use may cause electric shock.
  • When using an extension cord, use only a 3-prong conductor grounding cord-12 gauge wire or heavier.
  • To avoid electric shock, do not expose the unit to rain or snow. Store it indoors in a heated location only.
  • Do not use the machine for dry vacuuming.
  • Use defoamer at all times to prevent damage to the vacuum motor.
  • Do not use water in excess of 130°F (54°C) in the solution tank
  • To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each day’s use.
  • Use only commercially available carpet cleaning solutions and defoamer intended for use with machines of this type. Do not use dyes, bleaches, ammonia, or other additives.
  • The use of powdered cleaning solution, if not diluted properly, may result in damage to the pump. Powdered chemical is not recommended. If powdered chemicals are used, premix in a separate container before placing in the solution tank.
  • Always read and understand your chemical’sMSDS (Material Safety Data Sheet) before use.
  •  This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause extreme hazardous condition.
  • Do not expose machine to freezing temperatures.
  • All repairs must be done by an authorized MINUTEMAN repair station.
  • Do not use replacement parts other than original MINUTEMAN parts.
  • Do not allow your spray stream to remain in one fixed location as surface damage may occur.
  • Check that all spray nozzles are securely fastened. Loose nozzles could be ejected from equipment at high speeds.
  • This is not a toy. Keep away from children.
  • Do not pull by the power or use power cord as a handle. Always unplug by grabbing the plug and pulling, do not unplug by pulling the power cord.
  • Inspect cord for damage. Do not use damaged cords. Connect only to properly grounded outlets.
  • Keep hair, fingers, loose clothing, and body parts away from moving parts and openings.
  • Turn off all controls before disconnecting machine
  • Use caution with ejected liquid or chemicals. High pressures and temperatures could be hazardous to nearby people or surroundings.
  • Do not run the heater dry. always make sure you have water
  • Do not expose heater to freezing temperatures.
  • Prevent burns by wearing gloves or using a barrier to remove hot quick disconnects.
  • Never leave heater or equipment unattended when connected or powered on.
  • The accessory heater was designed for use on R100H extractors for carpet, floor and upholstery extraction applications. Any deviation from its proper use or purpose and the consequential damage that may occur is the sole responsibility of the end user.

ELECTRICAL – 115 Volt
Model: R500H
This machine is designed to operate on a standard 15 amp, 120 volt, 60 Hz, AC circuit. Voltages below 105 volt AC or above 125 volts AC could cause serious damage to the motor.

GROUNDING

This piece of equipment must be grounded. Should an electrical malfunction occur, grounding provides a path of least resistance for electrical current- reducing the risk of electric shock. This piece of equipment is furnished with a cord that has a grounding conductor and grounding plug. The grounded plug must only be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING:

  • Connecting the equipment to an improperly grounded outlet can result in an increased risk of electric shock. A qualified electrician should be consulted if you are unsure that the outlet is properly grounded. Do not modify the plug provided with the equipment. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
  • This appliance is designed for use on a 120-volt circuit. The grounding plug provided looks like the plug illustrated in Figure 1. Replace the power cord if the grounding pin is damaged or broken.
  • Extension cords connected to this machine should be 12 gauge, three-wire cords with three-prong plugs and outlets. DO NOT use extension cords more than 25 feet (7.6 m) long

MAINTENANCE

This R500H has been engineered and built to require minimum maintenance. But like any machine, it does require some care to keep it in optimum working condition. Careful attention to these maintenance instructions will give you maximum operating performance and life expectancy of the machine.
CAUTION: Disconnect the power cord from the outlet before doing any clean up or maintenance on the machine

  • Keep the machine clean. Do not allow dust to accumulate on external surfaces or near any moving parts.
  • After every job, wipe down the surface of the machine with a clean damp cloth.
  •  Inspect cord for damage. Do not use machine with a damaged cord.
PERIODIC MAINTENANCE
  • Use only chemicals safe for extractors
  • Adhere to the appropriate mix ratios for all chemicals
  • For optimal performance, it is suggested that the operator flush the system after every job or at the end of the day.
  • Pump seals and valves may need to be replaced at the 1000 hour mark if a loss in pressure is noted

Daily:

  1. Always keep the machine clean inside and out.
  2. Pour 2 gallons of clean hot water in the solution tank. Turn the pump on and flush the entire system through the wand nozzles for about a minute to pre- vent alkaline build-up.
  3. Remove dirt and lint build-up inside the filter screen in the recovery tank. Lint should be cleaned off so that air flow is not impeded.
  4. Check the solution tank strainer in the solution tank. If lint has accumulated in the screen, remove and rinse it in clear running water.

Weekly:

  1. Check and clean solution filter
  2. Check for obstructions in vacuum pathway

Quarterly:

  1. Check pump, plumbing and fittings for lea??
  2. Check power cords and hoses for tears

CORD STORAGE:
While not in use, storage can be accomplished by winding cord around handle assy. Cord should be completely unwound during operation.

CORD SAFETY

  • Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing
  • Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return to service center for inspection and repair.
  • Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp? edges or corners. Do not run this ????? over cord. Keep cord away from heated surfaces.
  • Do not unplug by pulling cord. To unplug, grasp the plug, not the cord.
  • Do not handle plug or appliance with wet hands.
  • This equipment should be stored indoors and not exposed to rain.

MACHINE OVERVIEW

Minuteman-R500H-Rush-Carpet-Extractor-fig-3

  1. Handle- Used to maneuver and position the R500H. Contains switch box (for switchbox, see #12).
  2. Recovery tank and lid- Tank collects recovered waste water. Lid allows access to recovery tank and creates a seal to ensure suction.
  3. Solution tank and lid- Tank used to store clean water or solution for your job. Lid allows access to the solution tank and prevents external contamination of solution tank.
  4. Non-marking front 4” locking casters and rear 10” wheels.
  5. Recovery/vacuum hose inlet barb- connect your recovery vacuum hose to this barb.
  6. Male twist lock pigtail- Connects to 50ft power cord.
  7. Solution line Q.D.- Pressurized connection for solution line.
  8. Pressure Relief/ Power Prime
  9. Pressure Gauge
  10. Pressure regulator
  11. Cool air intake for vacuum.
  12. Recovery tank dump valve
  13. Heater mounting brackets.
  14. Switch box- one switch marked “VACUUM” and one switch marked “PUMP”.
  15. Heater

ACCESSORY HEATER

Minuteman-R500H-Rush-Carpet-Extractor-fig-4

  1. INLET QUICK DISCONNECT AND HOSE -Connects to machine’s outlet.
  2. POWER SWITCH.
  3. LAMP- Indicates when heat element is on and working.
  4. TWIST LOCK PIGTAIL- This connects to the female twistlock plug on the rear of the R500H.
  5. OUTLET QUICK DISCONNECT- Connects to working solution line.
  6. HANDLE- Used to hold and transport the heater
  7. MOUNTING FEET- Used to engage the mounting brackets on an R500H extractor and secure the heater.
  8. RESET ACCESS POINT – Allows access to the breaker switch in the event the unit has been run dry.

How to use an accessory heater:

  1. Fill the solution tank of your R500H extractor with sufficient water or solution for the task at hand. Do not use water over 130 degrees F.

  2. Mount the Heater by lining up the two “legs” (#7 on page 11) to the two mounting brackets on the rear of the machine (#11 on page 10)

  3. Connect your heater’s inlet hose (#1 on page 11) to the machine’s outlet quick disconnect (#6 on page 10).

  4. Connect your 25ft solution hose to outlet quick disconnect (#5 on page 11).

Minuteman-R500H-Rush-Carpet-Extractor-fig-7

  1. Your R500H has two cords- One for the Extractor and one for the heater. Each cord requires a separate 15AMP circuit. Connect your 50FT power cord to the twist lock pigtail on the heater (#4 on page 11). Plug another 50ft power cord to the twist lock pigtail on the back of the machine (#6 on page 10)

  2. Connect your 25ft vacuum hose to the extractor’s vacuum inlet barb (#5 on page 10)

  3. Connect your vacuum and solution line to a carpet wand or Upholstery attachment

  4. COMPLETE THIS STEP BEFORE TURNING HEATER ON: Turn the pump switch to the “ON” position using the pump switch on the handle of your R500H. Pressing the solution valve trigger of your attachment, spray water for 10-15 seconds until you have a steady flow. This ensures the heater is filled with fluid

  5. Turn heater on using the power switch (#2 on page 11) and allow up to 3 minutes for the unit to heat up.

  6. The heater is ready for use once the green lamp (#3 on page 11) shuts off. Once you start cleaning, the green lamp will turn on and off throughout your job as the thermostats automatically regulate the temperature.

CLEANING CARPET

  1. Using a dedicated dry vacuum, pre-vacuum the space to be cleaned to remove as much dirt as possible. Do not use the extractor to dry vacuum as it does not have a dry filter.
  2. Pre-spray the carpet
  3. See steps 1-11 in section “Accessory Heater”
  4. Make sure the drain valve (#10 on page 10) is closed by pushing the T-handle all the way in.
  5. Always use de-foamer- Previously shampooed carpets usually have a heavy build-up of old shampoo residue which can cause the vacuum system to ingest foam and result in damage to the vacuum motor.
  6. With the vacuum and pump switches in the “ON” position, slowly pull the tool towards you with the solution valve trigger pressed. Make a dry pass for- ward and backward over the cleaned area to recover residual dirt and solution.
  7. Do not overwet carpet! Make overlapping passes to prevent streaking.
  8. If the carpet is heavily soiled, squeeze solution valve trigger on the forward pass as well as backwards, allowing cleaning solution a few seconds longer to work prior to vacuuming. Another method is to raise the wand 8″ above the carpet and pre-spray lightly prior to cleaning passes. On extremely soiled carpets, we recommend using a pre-spray solution.
  9. When you are close to running out of solution, turn off the pump and the heater. Attach the drain elbow on the drain valve. Place a pail under the downspout and pull up the drain valve T-handle. Dirty solution will pour out until the tank is empty. Close the drain valve. Use a clean bucket when you refill the solution tank so you do not create contamination.
  10. When the job is completed, turn the switches off, including the heater, and disconnect the vacuum and solution hoses from the carpet tool and the machine. Drain the recovery tank through the drain valve as before.

CLEANING UPHOLSTERY

  • Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on. Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works perfectly on most synthetic fabrics including synthetic velvets.
  • Before proceeding, test the fabric for colorfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous spot. Wait for 2 to 3 minutes and rub the area with a white terry cloth towel. If no color comes off the towel, the fabric should be safe to clean. If a little color comes off, there is some risk of colors running when you clean. It may be possible to stabilize colors by cleaning with an acidic rinse.
    1. Using a dedicated dry vacuum, pre-vacuum the space to be cleaned to remove as much dirt as possible. Do not use the extractor to dry vacuum as it does not have a dry filter.
    2. See steps 1-11 in section “Accessory Heater”
    3. Make sure the drain valve (#10 on page 10) is closed by pushing the T-handle all the way in.
    4. Attach an upholstery tool to the hose set.
    5. Always use de-foamer. Previously cleaned upholstery may have a heavy build-up of old shampoo residue which can cause the vacuum system to ingest foam and result in damage to the vacuum motor.
    6. With the vacuum and pump switches in the “ON” position, slowly pull the tool backward with the solution valve trigger pressed. Make a dry pass forward and backward over the cleaned area to recover residual dirt and solution.
    7. Clean using as little solution as possible. Do not overwet the upholstery! Make overlapping passes to prevent streaking.
    8. On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray and /or hold the upholstery tool a few inches above the fabric and press lever to spray on the solution before making a pass.

UPPER ASSEMBLY

Minuteman-R500H-Rush-Carpet-Extractor-fig-9

BILL OF MATERIAL

ITEM| PART NO.| QTY| DESCRIPTION| ITEM| PART NO.| QTY| DESCRIPTION
1| F11787-MM| 1| SOLUTION TANK| 26| C02315| 2| LOCKWASHER, #10 INT. STR, SS
2| F11788-MM| 1| RECOVERY TANK| 27| C00264| 1| NUT, 10-32
3| F11791-MM| 1| LID, SOLUTION TANK| 28| C11141| 8| SCREW, ALLEN HEAD, 10-24 X

1.25 IN

4| E11124| 1| GASKET, RECOVERY TANK| 29| K00665-1| 1| HOSE ADAPTER, 1.5IN, BLACK
5| 12904A| 1| STAND PIPE ASSEMBLY| 30| E11128| 2| GASKET, DRAIN VALVE
5A| K11965| 1| ELBOW, 180 DEG. FLOAT BALL| 31| C00313| 6| HEX BOLT, .25 X 20 X .75
5B| K00672| 1| PVC PIPE, 1.5 X 12 IN, SCH 40 WHT| 32| C00233| 8| WASHER, FLAT, .25 IN
5C| 10989-2A| 1| FLOAT BALL SCREEN| 33| C02312| 2| LOCKWASHER, .25 IN., INTERNAL STAR
5D| K00741| 1| ADAPTER| 34| D010283| 1| PLATE, HEATER MOUNTING
6| F11785-MM| 1| LID, RECOVERY TANK| 35| F11804| 1| HEATER MOUNT
7| C12039| 2| WASHER, 1/4 X 1, SS| 36| C00261| 2| NUT, .25-20, HEX
8| C02322| 2| 1/4 X 20 BOLT| 37| K00711| 1| DRAIN VALVE, BLACK
9| B11769| 1| EXTENSION CORD, 12-3 SJTW| 38| K00710| 1| ELBOW, DRAIN VALVE, BLACK
10| B12915| 1| VELCRO STRAP| 39| C00254| 2| LOCK WASHER, 1-4IN SPLIT
11| H02548-2| 1| LABEL, IMPORTANT, CORD| 40| C02294| 2| SCREW, 1/4-20 X 1.25
12| B00185-30| 1| WIRES, 73 IN| 41| K11185| 1| ELBOW, 90, 1.5 IN, MT-MS, PVC
13| B00185-40| 1| WIRES, 73 IN| 42| K00672-1| 1| PVC PIPE, 1.5 X 2.25 IN,
14| B010314| 1| WIRE HARNESS| 43| E11129| 1| GASKET, BASE
15| F11786-MM| 1| HANDLE| 44| A90004| 1| .50 BARB X.25 MP, BRASS
16| B00177| 2| TERMINAL LUG, FEMALE, QD,

.25 X .032, 16-14 AWG, FULLY

| 45| A00052| 2| .25 X .375 M-F 90 DEG
17| B00185-40| 1| WIRE,14 GA BLACK, UL1015, 5 IN| 46| C11244| 2| WASHER, .56 X 1.5 X .05
18| C00295-1| 2| #10 X .75IN PAN, BLACK SMS, PHILLIPS| 47| A00124| 2| HEX NUT, .25 NPT BRASS
19| C00293| 2| #8 X .5IN PAN, BLACK SMS, PHILLIPS| 48| D00373| 2| INLET FILTER, .25 NPT
20| D11168| 1| COVER, SWITCHPLATE,| 49| C11143| 2| SCREW, 1/4-20 X 1.5 IN, SS
21| B02211-1| 3| SWITCH, ROCKER, GREEN LIGHT| 50| S11179| 1| NON-SKID TAPE, 1 IN. ROLL
22| D010284| 1| SWITCHPLATE| 51| C00311| 2| SCREW, 8-32 X 3/8
23| E010453| 1| GASKET, SWITCH BRACKET| 52| D13153| 1| STAINLESS STEEL LANYARD
24| B00177-1| 4| TERMINAL LUG, FEMALE, QD,

.25 X .032

| 53| K00666| 1| 90 ELBOW, SCHD 40, 1.5″
25| B00185-30| 1| WIRE,14 GA WHITE, UL1015, 5 IN|  |  |  |

LOWER ASSEMBLY

Minuteman-R500H-Rush-Carpet-Extractor-fig-10

BILL OF MATERIAL

ITEM| PART NO.| QTY| DESCRIPTION| ITEM| PART NO.| QTY| DESCRIPTION
1| J13152| 1| DOUBLE GRIP HOSE CLAMP| 37| G13051| 1| GAUGE, 0 -1000PSI
2| J11863| 1 ft| VAC EXHAUST HOSE, 2”| 38| C11440| 4| SPACER
3| J00639| 4| SCREW CLAMP, 1.63 2.43IN.| 39| C02322| 4| HEX BOLT,1/4 X 20 X 1.75 IN
4| J00618| 22”| HOSE, VAC BASE TO WASTE TANK| 40| D010379| 1| HEATER MOUNTING PLATE
5| F11178-BLK| 1| INTERCOOLER, GALAXY, BLACK| 41| C11165,| 5| SCREW, #8 X 1 IN, PAN, BLACK
6| C00273| 18| LOCKNUT, 1/4 X 20, NYLON, SS| 42| F11790-MM| 1| HEATER, TUNNEL COVER, BLUE
7| E13867| 31| NEOPRENE SANDWICH MOUNT| 43| B11779| 1| STUB, 12-3 SJTW YELLOW
8| E00449| 6| GROMMET| 44| B00191| 5| NYLON TIE, 11IN BLACK
9| C00284| 2| SCREW, 10-32 X .375 GROUND| 45| C00293| 2| #8 X .5IN PAN, BLK SMS, PHILLIPS
10| B11150| 2| GROUND WIRE, GALAXY| 46| B00192| 2| TIE HOLDER WITH GLUE
11| G00537| 2| VACUUM, 115 V, 5.7 IN| 47| B11606| 1| STRAIN RELIEF, PIGTAIL
12| J0061| 6”| 8 VACUUM HOSE, 2 IN GREY| 48| C02305| 2| CAP NUT, .5IN PUSH-ON
13| C00261| 12| NUT, .25-20, HEX| 49| C00240| 4| WASHER, SHOULDER, NYLON
14| C00254| 1| LOCK WASHER, 1/4IN SPLIT| 50| G11767| 2| WHEEL, 10 IN
15| D11134-1| 1| VAC PLATE| 51| D11170| 1| AXLE
16| C11189| 5| SCREW, 1/4 X 20 X 4.5 IN, HEX| 52| F11789-MM| 1| BASE
17| C11516| 1| SCREW, 1/4 X 20 X 4.5 IN, FLAT| 53| C00314-1| 8| HEX BOLT, 1/4 X 20 X 1IN
18| J11154| 28”| HOSE, REGULATOR TO SOLU- TION TANK| 54| G03518-L| 2| LOCKING CASTER, 4 IN
19| J00651| 4| HOSE CLAMP 1-5/8 X 2-7/16| 55| F13820| 1| 3” LOUVER
20| A00060| 1| .25 MALE X .375 BARB, BRASS| 56| B00177| 2| TERMINAL LUG
21| A00053| 1| 45 ELBOW, .25MP X .25 FP| 57| C11955| 1| FLAT WASHER, #10
22| G13441| 1| REGULATOR VALVE| 58| C13026| 4| SCREW 10-32 X 1 ” HEX
23| A00052| 4| 90 ELBOW, .25MP X .25FP| 59| B02229| 1| BRIDGE RECTIfiER
24| 00580

-10IN-MF-A

| 1| HOSE ASSEMBLY| 60| G13872| 1| PUMP, 500 PSI, 120V
25| 00580

-12IN-MF-A

| 1| HOSE ASSEMBLY| 61| A13430| 1| 90 E LBOW 3/8MP X .5B
26| A00114B| 1| HEX NIPPLE 1/4MP X 1/8MP| 62| A12917| 2| 90 E LBOW 1/4F X 3/8M NPT
27| G13380| 1| PRESS. RELIEF/ POWER PRIME| 63| J00632-1| 2| PULSE HOSE, 32 IN
28| A00134| 1| 90 ELBOW, 1/4B X 1/8MP| 64| B00190| 12| NYLON TIE, 4IN
29| A13881|  | CHECK VALVE, 450 SERIES| 65| D13866| 1| PUMP MOUNTING PLATE
30| C11244| 7| WASHER, .56 X 1.5 X .05| 66| H02564-2| 1| LABEL, CAUTION, MOTOR
31| C12021| 1| WASHER, 9/16 ID| 67| J11508| 2| HOSE CLAMP #6 , 1/ 2 – 3/4
32| A00139| 1| HOSE BARB 1/4MP X 1/4B| 68| J11933| 17”| HOSE SOLN. TANK TO PUMP “IN ”
33| J11554-1| 3 FT| HOSE PRESSURE RELIEF TO WASTE| 69| J00618| 7”| VACUUM HOSE EXHAUST TO PLATE
34| A00161| 1| TEE, .25 FP, BRASS| 70| E11169| 2| GASKET, VAC MOTOR, GALAXY
35| A12960| 1| .25X.25 HEX NIPPLE| 71| A12964| 1| 1/4″ X 1/4″ HEX
36| A00104| 1| QD, 1/4 M X 1-4 FP, BRASS| 72| H13951| 1| PRIMING LABEL

HEATER

Minuteman-R500H-Rush-Carpet-Extractor-fig-11

BILL OF MATERIAL – 700HR-MM

ITEM| PART NO.| QTY| DESCRIPTION| ITEM| PART NO.| QTY| DESCRIPTION
1| REF| 2| 90 DEGREE ELBOW, .25″ MP X

.25″ FP

| 25| D11254| 1| COVER, THERMOSTAT
2| A00102| 1| QUICK DISCONNECT, .25″ F, .25″ FP, BRASS| 26| D13725| 1| THERMOSTAT BASE
3| A00104| 1| QD, .25″ M X .25″ FP, BRASS| 27| E10941| 1| GASKET, SWITCH PLATE
4| REF| 1| NIPPLE, .25″ NPT, 1.5″ L, BRASS| 28| E11256| 1| GASKET, THERMOSTAT COVER
5| B02190| 1| TERMINAL BLOCK, 3-POLE| 29| E13427| 1| GASKET, HEATER, SBR
6| B02196-1| 1| INDICATOR LIGHT| 30| E14045| 1| PARTITION PAD, HEATER
7| B02211-1| 1| ROCKER SWITCH| 31| E14076| 1| GASKET, THERMOSTAT, HEATER
8| B10933| 1| WIRE HARNESS, 12GA TEFLON| 32| F10956| 1| PARTITION, PVC, HEATER
9| B11779| 1| POWER CORD, 12/3, SJTW, 9″ L| 33| F11795-MM| 1| CAP, HEATER 600HR
10| B11821| 1| STRAIN RELIEF| 34| REF| 1| HOUSING
11| B11832| 1| STRAIN RELIEF NUT| 35| G10964-1| 1| THERMOSTAT, 170DEG
12| B13291| 1| CORD GRIP, SNAP-IN, 12/3| 36| G11182| 1| HEATER ELEMENT, 2000W, 115V
13| C00256| 2| LOCKWASHER, #10, EXT. STAR| 37| G11258-1| 1| THERMOSTAT WITH BREAKER
14| C00264| 1| HEX NUT, 10-32, SS| 38| H00565-5| 1| LABEL, SERIAL #, STANDARD
15| C00310-38| 1| #8-32 X 3/8″ SCREW, BLACK OXIDE| 39| H010237| 1| LABEL, CAUTION, HEATER
16| C00324-38| 2| #6-32 X 3/8″ SCREW RH| 40| H03545| 1| COVER, SERIAL # LABEL
17| C02265| 8| WASHER #6 SAE FLAT| 41| H10911| 1| LABEL, GROUND
18| C02274| 4| LOCKNUT, NYLON, #6-32| 42| H10960| 1| WARNING LABEL
19| C11435| 6| SCREW, 6-32 x .375″, BO, SS| 43| H13135| 1| WARNING LABEL, FREEZING
20| C13025| 2| HEX NUT, 10-32 WITH EXT. LOCK WASHER| 44| J00580| 1| HIGH PRESSURE/TEMP HOSE .25″ X 18″
21| C13474| 4| #6-32 X 1″ SCREW RH SS| 45| J00659| 1| SWAGE FITTING, .25″ MP
22| C14091| 4| SCREW, #5-40 x .1875″, RH, ZP| 46| J00660| 1| SWAGE FITTING, .25″ FP
23| D11227| 1| SWITCH PLATE| 47| K02715| 2| PLUG, .625″
24| REF| 1| TANK|  |  |  |

WIRING

Minuteman-R500H-Rush-Carpet-Extractor-fig-12

TROUBLESHOOTING

ELECTRICAL SYSTEM

PROBLEM SOLUTION
NO ELECTRICAL POWER 1.       Defective power cord.

2.       House or building circuit breaker tripped

POWER IS INTERMITTENT TO ONE OR ALL MO- TORS| 1.       Faulty electrical cable.

2.       Defective switches.

3.       Loose terminal or discolored terminal connections.

VACUUM SYSTEM

PROBLEM SOLUTION
NO VACUUM SUCTION 1.       Drain Valve open.

2.       Vacuum lid is not sealed against tank.

3.       Loose vacuum hose, vacuum connection

LOW VACUUM SUCTION| 1.       Accumulated dirt on lid screen.

2.       Worn out vacuum lid gasket.

3.       Lint & dirt build-up on wand head.

4.       Defective vacuum hose.

5.       Loose connection in the vacuum motor(s).

SOLUTION SYSTEM

PROBLEM SOLUTION
PUMP MOTOR RUNS BUT NO SPRAY THROUGH SPRAY TIPS 1.       Clogged spray tips.

2.       Clogged solution intake filter screen.

3.       Clogged female quick disconnect coupler.

4.       Quick disconnects not fully connected

5.       Dirty or damaged pump head valves.

6.       Defective pump check valve.

7.       Crack in pump housing.

8.       Lost Prime.

UNEVEN OR WEAK SPRAY FOR SPRAY TIPS| 1.       Clogged or dirty spray tips.

2.       Accumulated dirt on solution intake filter screen.

3.       Accumulation of debris inside pump and plumbing.

4.       Worn pump bearing (excessive noise).

5.       Punctured pump diaphragm.

6.       Defective rectifier or motor.

7.       Worn nozzles.

ERRATIC PRESSURE| 1.       Pump check valves defective or dirty

2.       Lost prime.

ABOUT COMPANY

References

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