profi-pumpe AdBlue 24V Adblue Pumps Instruction Manual

: June 13, 2024
: profi-Pumpe

Table of Contents

profi-pumpe AdBlue 24V Adblue Pumps
Product Information
Product Usage Instructions
OPERATING INSTRUCTIONS
INTRODUCTION
OPERATION
GUARANTEE REGULATIONS
SECURITY TIPS
TECHNICAL DATA
SPARE PARTS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

profi-pumpe AdBlue 24V Adblue Pumps

profi-pumpe-AdBlue-24V-Adblue-Pumps-PRODUCT-IMG

Product Information

The product is a pump designed for pumping AdBlue solution, which is a registered trademark of Verband der Automobilindustrie e. V. The pump is manufactured by the company Profi Pumpe and is intended for use in the automotive industry. The pump is designed with a focus on functional security and operational safety. It is important to read the user manual carefully and follow all safety precautions and instructions for proper use to prevent injury or property damage. The installation of the pump should be performed by a qualified professional. Regular maintenance and cleaning are required to ensure optimal performance and prevent clogging or damage to the pump. The warranty provided by the manufacturer covers manufacturing and material defects, and they offer replacement or repair of the pump in such cases. However, the warranty does not cover material wear, unjustified interventions or changes in the pump, damages caused by self-fault, improper servicing and improper use, or dry running of the pump.

Product Usage Instructions

Before using the pump, carefully read the user manual.
Ensure that the electrical connections and cables are not damaged.
Avoid extending the cable as it may void the warranty.
Make sure the pump is adequately cooled during prolonged operation.
To prevent clogging and damage to the pump, keep the suction and delivery sections clean.
Rinse the pump with clean water before and after each pumping operation to prevent crystallization of AdBlue residues.
Regularly check the integrity of the electric cable and hoses, as well as the cleanliness of the pump medium and any deposits in and on the pump.
If the pump will not be used for more than 30 minutes or during frost, empty it, drip it with demineralized water, and store it in a dry place.
In case of any manufacturing or material defects covered by the warranty, report the issue on the service platform provided by Profi Pumpe.
Ensure that returns are marked with sufficient postage and prepaid to avoid being filtered out before reaching the destination.

OPERATING INSTRUCTIONS

With our AdBlue® pump, you can conveniently and easily fill the auxiliary tank with AdBlue® or another urea-water solution.
You can also use our AdBlue® pump to pump water, windshield wiper water, urea or organic acids.

profi-pumpe-AdBlue-24V-Adblue-Pumps-FIG-12

SAFETY INSTRUCTION AND WARNINGS

Please read the user manual before using the pump
Warning sign
Warning of electrical voltage
Pull power plug
Protective gloves
Protect from rain and moisture

INTRODUCTION

We would like to congratulate you on the purchase of our pump. We appreciate your trust. That‘s why functional security and operational safety stands on first place for us.
To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump. Failure to follow the instructions and safety precautions can result in injury or property damage.
Please keep this manual with the instructions and safety instructions carefully in order to at any time you can restore them.

IN GENERAL
The pumps are developed according to the newest stand of technology, manufactured with much care and go under strict intensive controls – each pump is checked individually – rests of the check-fluid could be still inside the pump or on the package. The counter (if available) shows more than 0,0 Liter because of that (usually 5-12L). The pumps were optimized by us in particular for their special demands. Make sure after unpacking the pump that the data given on the type label agree with the operating conditions. In the case of doubt the pump is not to be used. Transport damages are immediately to be reported to the package distrib utor and to us in witten form. By transport with DHL please contact your local DHL office within 7 days.

RANGES OF APPLICATION
These pumps are made for pumping AdBlue®* ONLY!

IMPORTANT!
They are not suitable for pumping ignitable liquids like gasoline, kerosene, or for pumping at places where the danger of an explosion exists. When using the pump, make sure there are no open flames, lighters, matches, cigarettes or similar things present around you. When operating suitable protective gloves must be worn. These pumps are made for pumping clean AdBlue®* ONLY! The pumped liquid should not contain abrasive components. Abrasive components reduces pump life.

OPERATION

The installation must be performed by a qualified professional.
Please, check each time before using, the electrical connections and the cables are not damaged.
Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void.
It must be ensured that the pump is sufficiently cooled during prolonged operation.
AdBlue®* pumps are electrical products, which have to be protected against outer influences, f.e. caused by weather.
Only use the pump in well-ventilated rooms and areas with enough fresh air.
The floor, on which the pump may be used, should be flat.
Please keep enough space from walls. Place the AdBlue®*-tank as near to the pump as possible.
The specified suction lift is the maximum suction at optimal conditions.
The suction line to the pump has to be steadily increasing.
The pump and the suction pipe must be filled with AdBlue®* before turning „on“ the pump.
Do not reduce the cross area of suction and discharge lines.
Connect suction and discharge lines to the pump by means of reinforced metal hose.
For stationary use please place the pump on rubber pads to reduce vibration transmission to and from the pump and thereby prevent damage caused.
The suction and discharge line should be connected to to the pump in souch way, that no mechanical stress on the connections occure.
For example, Fix lines by pipe clamps with rubber insert on the wall.

IMPORTANT!

AdBlue®* can not be mixed with diesel, because the chemical is injected from a separate tank into the exhaust system. Where ammonia is released, which reacts with the nitrogen oxides in the catalyst and converts to nitrogen and water vapor AdBlue® consists of 32.5% urea and 67.5 of demineralized water. AdBlue is odorless and non-toxic, not flammable, explosive or dangerous for the environment.

profi-pumpe-AdBlue-24V-Adblue-Pumps-FIG-7 SERVICING

Under normal pumping conditions the pump requires no servicing.
But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging.
The operating conditions and mode of operation must be designed so that the AdBlue solution can not dry out and crystallize out in the pump. Before and after each pumping operation, the pump must be rinsed with clean water so that possible AdBlue residues (salts) do not crystallize and damage the pump.
The following controls should be carried out regularly:
Intactness of the electric cable
That the connection hoses are not bent or broken
Cleanness of the pump medium
Deposits in and on the pump
In addition, the pump should be emptied, dripped with demineralised water and stored dry, in case of frost or during standstill periods longer than 30 minutes.

GUARANTEE REGULATIONS

For all manufacturing and material defects, the statutory warranty applies. In these cases we take the replacement or repair of the pump. Shipping costs shall not be borne by our company, except as required by law. Please report the warranty on our service platform http://www.profi-pumpe.de/service.php.

We will inform you how to proceed with case-related. Please mark returns sufficient postage. Unfortunately not prepaid returns can not be accepted because they are filtered out before destination. We provide our service in Germany.

The warranty does not cover:
Material wear (sealing rings, impeller wheels, impeller chambers)
Unjustified interventions or changes in the pump
Damages by selffault
Improper servicing and improper use
DRY RUNNIG (Also partially!) of the pump
Moreover, we give no damage compensation for secondary damages!

SECURITY TIPS

Obey absolutely valid regulations on the electrical security
When operating suitable protective gloves must be worn.
Never run pump dry
Never run pump against pressure
Pumping inflammable, as well as all other aggressive liquids is prohibited
Never pump liquid food products
Before usage, check on the tightness of the hose clamps
Pay attention to the max. liquid temperature of 35°C
Never pull the pump on the electrical cable or pressure hose
Disconnect the plug immediately from the power grid when the line has been damaged or severed
Switch off pump immediately after usage
Don’t move the pump in any way, while it’s running
During longer unused times, clean the pump, wash it out with water, dry and store it at room temperature
ALWAYS supervise and watch the pump, while using
The electrical connections are always to be carried out by an authorised professional
The pump may be used by children aged 8 years and above as well as persons with reduced physical, sensory or mental abilities or those who lack skills, experience and knowledge only if they are supervised. These aforementioned persons should only use the appliance while adhering to safe instructions and resulting dangers.
Cleaning and maintenance must not be carried out by children without supervision.

THE MANUFACTURER EXPLAINS

To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this book.
To reject every responsibility for the damages which originate from the improper use of the pump.

RECOGNISING AND REPAIRING OF MISTAKES

Problem	Possible causes	Solutions

The pump won’t start

| No power supply| Check the clamps and safety devices
Impeller jammed| Check for signs of damage and clogging. Reassemble.
Motor malfunction| Contact your dealer.
The suction of the pump is not working| Leak in suction lines or connections| Check the suction pipe and all connections for tightness. Fill the suction hose and the pump. Suction hose must be laid in a con- stantly rising, so that air bubbles can escape towards the pump

Reduced flow

| Tank liquid level too low.| Fill up the tank.
By-pass valve jammed| Clean and re-assemble
Air in the suction tube| Make sure that the suction tube is not damaged
Filter clogged| Clean the filter.
Leakage of AdBlue®**.| Check the connectors and gaskets.
The suction tube is resting on the bottom of the tank.| Raise the tube in the tank.
Excessive suction height.| Lower the level of the pump.

NOTES ON PRODUCT LIABILITY
We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and
accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY
The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the product named overleaf, namely AdBlue® 12V-Pumpe, AdBlue® 24V-Pumpe, AdBlue® 230V-Pumpe as placed on the market, complies with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer. The sole authorised person to keep the technical documents: Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich

Low Voltage Directive (2006/95/EC)

EC Electromagnetic compatibility directive (2014/30/EU)
The following harmonized standards:
EN 55014-1:2017; EN 61000-6-3:2007+A1:2011; EN 61000-3-2:2014
EN 61000-3-3:2013; EN 55014-2:2015; EN 61000-6-1:2007
RoHS: 2011/65/EU
Signed for and on behalf of:
Amur S.à r.l.
Remich,28.12.2022

TECHNICAL DATA

English

| *AdBlue® 230V (1): DPY01101-4**

(2): DPY01104-4

| *AdBlue® 230V Refuel Set**

(3): DPY01128-4

| *AdBlue® 24V**

(4): DPY01146-4

(5): DPY01103-4

| *AdBlue® 12V**

(6): DPY01145-4

(7): DPY01102-4

---|---|---|---|---
Rated voltage| 230V, 50Hz| 230V, 50Hz| 24V| 12V
Max. pump rate| 40 l/min| 40 l/min| 35 l/min| 35 l/min
Max.| 24m| 24m| tba / folgt| tba / folgt
Max. pressure| 2,8 bar| 2,8 bar| 2,75 bar| 2,75 bar
Starts per hour| 20| 20| tba / folgt| tba / folgt
fluid media| Adblue, Harnstoff, Urea, organische Säuren, Wasser| Adblue, Harnstoff, Urea, organische Säuren, Wasser| Adblue, Harnstoff, Urea, organische Säuren, Wasser| Adblue, Harnstoff, Urea, organische Säuren, Wasser
Min. Liquid Temperature| 5 °C| 5 °C| 5 °C| 5 °C
Max. Liquid Temperature| 45 °C| 45 °C| 60 °C| 60 °C
Connection| 1“| 1“| 1“| 1“
Protection grade| IP54| IP54| IP54| IP54
Length of cable| 2 m| 2 m| 2 m| 2 m
Dimensions (l/w/h)| 29x23x16cm| 29x23x16cm| tba / folgt| tba / folgt
Weight (in kg)| 6,5| 6,5| 5,5| 5,5
Seal material| Viton| Viton| Viton| Viton
Pump body material| EPDM| EPDM| GRP / GFK| GRP / GFK
Engine speed| 2950| 2950| tba / folgt| tba / folgt

All products listet in this manual are Made in PRC.
Alle Produkte in dieser Bedienungsanleitung sind Made in VRC.
AdBlue, a registered trademark / eingetragenes Warenzeichen of / vom Verband der Automobilindustrie e. V.