profi-pumpe IPC 2 Inverter Pump Control Instruction Manual

INVERTER PUMP CONTROL IPC 2/ IPC 3
INVERTER PUMPENSTEUERUNG IPC 2/ IPC 3
Version 23.02
OPERATING INSTRUCTIONS

Technical changes, misprints and mistakes reserved! Newest information about our products can be found online
http://www.profi-pumpe.de

SAFETY INSTRUCTION AND WARNINGS

Please read the user manual before using the device
Warning sign
Pull power plug
Warning of electrical voltage

INTRODUCTION

We would like to congratulate you on the purchase of our Inverter pump control. We appreciate your trust. That‘s why funtional security and operational safety stands by us on first place.
To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the device. Failure to follow the instructions and safety precautions can result in injury or property damage.
Please keep this manual with the instructions and safety instructions carefully in order to at any time you can restore them. Please always download the latest version of the user manual of www.profi-pumpe.de under „downloads“. This shall always prevail.

IN GENERAL

AD series variable frequency constant pressure water supply system is the industry leading pulse width modulation (PWM) technology using VVVF frequency conversion variable pressure control mode and combined with a pressure sensing technology. It can adjust the motor speed in real time through real-time monitoring of pipe network pressure changes, so as to realize the control mode of the outlet pressure constant. This also leads to saving water and electricity.
2.1 Application Range
It can be used for supplying water to various types of high-rise buildings such as water plants, restaurants, hotels, residential areas etc.

2.2 Product Advantage

• To master the core technology: It has three national invention patent. It also has the core of the PID algorithm to control motor drive technology.
•  Energy-efficient: Compared with the traditional way of water supply, the frequency constant pressure water supply saves energy by 30%-60%.
•  Simple operation: It is easy to operate and there is absolutely no need to hire professions.
• Long-time reliable: The average torque and abrasion on the shaft is reduced because of the decline for average speed in one day. This prolongs the service life of pump and eliminates water effect. Water hammer effect means direct starting and stopping, liquid kinetic energy of a hammer sharp change thus leading to a great impact of the network.
•  Comprehensive protection: It has the most comprehensive protection technology for overcurrent, overvoltage, undervoltage, short circuit, locked-rotor etc.
•  Safety and environmental protection: Full compliance with the European Union and the United States and other developed countries. High manufacturing standards and requirements for product safety and environmental protection are observed.
• Make sure the model and type is what you have ordered .
•  Check whether the product during transportation. Do not use damaged products!! Contact us immediately.
• Notice for Environmental Conditions. The installation condition of inverter constant pressure water supply system have a direct impact on the function and service life. Ensure that installation surroundings conform to the following conditions:
• Products should be used indoors
•  Environmental temperature should be between -10°C and +40°C
•  Installation environment should be well ventilated but not damp.
• Stay away from the radioactive material and fuel
• Prevention of electromagnetic interference
• Prevent dust, cotton and metal from getting close to installation environment

Make sure after unpacking that the data given on the nameplate agree with the foreseen operating conditions. When in doubt, the operation is prohibited.
Transport damages are reported immediately to the transport company and to us in writing.

INSTALLATION

The installation must be performed by a qualified professional.
Please, check each time before using, the electrical connections and the cables are not damaged. Check before the installation whether the electrical connections are earthed according to the statutory regulations and are installed.
Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void.

3.1 IPC-2 / IPC-3 Single-phase Inverter

• INVERTER pump control IPC-2, 1,1KW for 230V pumps up to 1100Watt.
• INVERTER pump control IPC-3, 2.2KW for 230V pumps up to 2200Watt.

An additional pump (auxilary pump) can be connected to IPC-3.
This is switched on automatically if the power of the 1st pump is not sufficient to maintain the set pressure value (i.e. if the water withdrawal becomes too large and the set pressure is fallen below).
There must be a pressure tank of at least 2 litres in the pressure line!

For REASONS OF SAFETY, there are 2 earth/ground connections, i.e. 4 cable con- nections, for your inverter pump control. One wire is in yellow-green colour, as usual inter-nationally, and the other in BLACK (which is usually assigned for the 230V phase). The wiring diagram in our manual and the printed terminal assignment in the control clearly shows that the black cable core is connected to ground and must therefore also be con-nected in the pump. This applies to IPC-2, IPC-3 and „standard“ 230V pumps.

1.  Don‘t connect the AC main circuit power supply and output terminals U, V, W.
2. Wiring after the power cut off.
3.  To verify the inverter rated voltage and the input supply voltage are consistent
4. The inverter can‘t be done the dielectric voltage withstand Test.
5. Terminal screw tightening torque 1.7N.m.
6. Make sure the ground terminal is connected before wiring the main circuit terminals.
7. Connect the input power after installing the panel,when the power is connected, don‘t remove the panel

OPERATION IPC-2 / IPC-3

5.1 Checking before Operation

1. Check the input power and surroundings is comply with the conditions of using. IPC-2 / IPC-3 are not intended for 380-400V in the current version.
2. Check whether the pressure sensor is connected with the system .
3.  Check that the device is installed firmly and vertically in the direction of flow.
4.  The pump starts (it is essential to refer to the operating instructions for the pump to find out what conditions must be met before starting up the pump) after connection is verified. If the pump is three phase, please check whether the direction of motor revolve is correct. If the motor rotates inversely, please exchange the terminal of UV, WV or WU, also it can be reversed adjust through the slide switch.

5.2.1 Operating Steps

1. Connect power ,pressure display “00.00”bar, the power indicator lights.
2. Open the outlet valve,press “RUN” and start the pump
3. Any conditions can press “STOP”, and stop the pump
4.  Press “∧ ” or “ ∨” can check the working pressure, if want to change the pressure press “∧ ” to increase the setting pressure or press “ ∨” to reduce the setting pressure
5.  Open the tap after setting pressure, the inverter will take frequency speed control on pump according to the water using status .Observing whether the pump is running normally, the pressure showed in the display whether is constant. If it does, the installation and debugging is finished, content to remove the faults and debug it again .

5.2.2 Button and Function Instruction IPC-2

Schematic Diagram| No.| Name or Function| Instruction
---|---|---|---

| 1| Reduce button| Press the button one time can reduce 0.1bar, long time press can reduced rapidly
2| Increase button| Press the button one time can increase 0.1bar, long time press can increase rapidly
3| RUN/STOP

button

| It can start the pump manually, press this button to exit the water shortage state
4| Current pressure display| Display value indicates the current pipe network pressure value,unit:bar
5| Power indicator| Indicator lights up when power is connected.
**** 6| **** Pump indicator| When the main pump speed operating state or when motor is in speed governing state,the indicator flash quickly. When the main pump at the constant speed work state or water shor- tage, the indicator flash slowly. When it stop automatically,the indicator is on. When it stop manually ,the indicator is off.
7| Pressure setting indicator| The light is flashing when working in the setting pressure value

8

| ****

Water shortage indicator

| The indicator flash , it means the pipe is watershort. It will restart in setting time and the interval time for restart is 8S, 1min , 10min , 30min , 1h , 2h… restart
9| Set pressure display area| Display value indicates the current setting pressure value,unit:bar. Factory default Settings is 3bar

5.2.3 Button and Function Instruction IPC-3

Schematic Diagram| No.| Name or Function| Instruction
---|---|---|---

| 1| Start or stop button of auxiliary pump| Start auxiliary pump manually, press it, the pump runs
2| Reduce button| Press the button one time can reduce 0.1bar, long time press can reduced rapidly
3| Increase button| Press the button one time can increase 0.1bar, long time press can increase rapidly
4| RUN/STOP button| It can start the pump manually, press this button to exit the water shortage state

5

| ****

Water shortage indicator

| The indicator flash , it means the pipe is wa- tershort. It will restart in setting time and the interval time for restart is 8S, 1min , 10min , 30min , 1h , 2h restart
6| Pressure setting indicator| The light is flashing when working in the setting pressure value
7| auxiliary pump indicator| When the pump stop automatically,the indicator lights,when stop pump manually,the indicator is off

8

| ****

Pump indicator

| When the main pump speed operating state or standby state,the indicator flash quickly.when the main pump at the constant speed (constant pressure) work state, the indicator flash slowly. when the indicator is off,the main pump stop
9| Power indicator| Indicator lights up when power is connected.
10| Current pressure display| Display value indicates the current pipe network pressure value,unit:bar
11| Set pressure display area| Display value indicates the current setting pressure value,unit:bar. Factory default Settings is 3bar

5.3 Code and Instruction IPC-2 / IPC-3

1

| Over-Voltage protection| | When the voltage is higher than 270V shows this code, if the Voltage is lower than 260V, then recover to normal working situation

2

| Under-Voltage protection| | When the voltage is lower than 100V shows this code, if the Voltage is higher than 110V, then recover to normal working situation

3

| Thermal protection| | When radiator temperature get to 80 °C shows this code,if the temperature lower than 60 °C,then recover to normal working situation

4

| **** Sensor error| | When pressure sensor damaged or disconnect shows this code, recover to normalworking situation after people check trouble-shooting

5

| Over pressure protection| | When pipe pressure equal to 99% of pressure sensor pressure shows this code,if the the pressure lower than 96% of the pressure sensor pressure,then recover to normal working situation

6

| Open phase protection| | When inputed three phase power open phase shows this code, recover to normal working situation after people check trouble- shooting

7

| Overload protection| | When exceed the setcurrent or load power shows this code, reco- ver to normal working situation after people check troubleshooting

8

| Over-current or short circuit protection| | When motor with short circuit or over-current problems shows this code, recover to normal working situation after people check troubleshooting

Advanced settings and error codes can be found in a separate document (Parameter Setting-Fehlercodes) on profi-pumpe.de under downloads at „Pumpensteuerung“.

SECURITY TIPS

• Obey absolutely valid regulations on the electrical security

• To avoid shocks and fire risks, read and follow closely the following instructions:
  • Always unplug the device from the mains before carrying out any work on it.
  •   Be sure that the electric line connecting the device to the mains and the extension leads have a cross-section suitable for pump power and be sure that the electrical connections are far away from any water source
  •   When Flow guard is used for swimming pools, ponds and fountains if is necessary to use an automatic RCD with IDn = 3OmA protection.
  • Installation only in frost-proof areas without condensation. Thus not in cisterns, wells, shafts, other damp or frost-prone rooms and containers.
  Warning: when the pump stops, the pipes are under pressure consequently we recommend opening a tap to discharge the system before carrying out any work.

• The electrical connections are always to be carried out by an authorised professional.

• The device may be used by children aged 8 years and above as well as persons with reduced physical, sensory or mental abilities or those who lack skills, experience and knowledge only if  they are supervised. These aforementioned persons should only use the appliance while adhering to safe instructions and resulting dangers.

• Cleaning and maintenance must not be carried out by children without supervision.

THE MANUFACTURER EXPLAINS:

• To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this book.
• To reject every responsibility for the damages which originate from the improper use of the device.

SERVICING

It may happen occasionally that dirt is retained in the internal check valve and this is no longer seals 100%. The first remedy should be always trying to flush the check valve free. For this purpose, eg. As the Garden side faucet on full blast, so that the pump at full rated power promotes about 30 minutes water. Is then the timing is not clear, the unit must be replaced. Prior to installation of the new device, the pump is in, free to flush any case, as previously described. Opening the device on non-return valve is prohibited and always results in the loss of any existing warranty. In addition, persons could be dangerous when Operating a clocking pump occur, so that the pump may be operated under any circumstances continue. Until the device replacement, the pump must be taken out of service. For abrasive materials such as sand, shortening the Maintenance period and the device lifetime.

The following checks should be carried out regularly:

•  functional test (min. every 3 months)
• integrity of the power cord
• Clean the guide lines (eg no buckling)
• Clean the media (no sand, no sludge)

7.1. MAINTENANCE

•  Maintenance needs to be done by professionals.

• Without permission, clients cannot change the pump structure, regulation performance etc.
  Otherwise, our company will not be responsible for all the consequences.

• Ventilation measures must be provided but the pump should not be exposed to sunlight. or direct rain. Take anti freezing measures in winter but not use flammable materials.

• Switch off power if the pump is not in use for a long time. Open the bolt and keep pump dry.

GUARANTEE REGULATIONS / STATUTORY WARRANTY

For all manufacturing and material defects, the statutory warranty applies. In these cases, we assume the exchange or appliance repairs. Shipping costs are borne by us only to the extent legally is prescribed.
In case of warranty please call our service platform http://www.profi- pumpe.de/service.php log the event.
Then we will inform you how to proceed with case by case basis.
Returns please sufficient postage. Unfortunately prepaid returns will not be accepted, because they are filtered out before delivery. Our service we provide in Germany.

The warranty does not cover:

• Improper installation (proper installation, unauthorized persons)
• Material wear (eg. seals) or dirt in the unit
• Unjustified interventions or changes in the device
• Damages by selffault
•  Improper servicing and improper use

Moreover, we give no damage compensation for secondary damages!

RECOGNISING AND REPAIRING OF MISTAKES

Check system to dripping pipes /faucets / valves.
Check non-return valve in the unit for leaks
The pump will not start| 1.  No mains voltage present
2.  Too much difference in height between the device and a customer (taps)
3.  The pump is defective
4.  Malfunction of the device|

1.  Check the electrical connections
2.  Reduce height difference
3.  Contact a qualified technician
4.  Montact the merchant

**** The pump will not stop| 1. The system has greater lea- kages
2.  Malfunction of the device
3.  Internal check valve is dirty| 1.  Check the system
2.  contact the dealer
3.  Pump + Rinse machine (see 6)

NOTES ON PRODUCT LIABILITY

We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY

The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the product named overleaf, namely INVERTER-PUMPENSTEUERUNG IPC 2 – 0,75KW/1,1KW, INVERTER-PUMPENSTEUERUNG IPC 3 – 1,5KW/2,2KW as placed on the market, complies with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.
The sole authorised person to keep the technical documents:
Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich
Low Voltage Directive (2014/35/EU)
EC Electromagnetic compatibility directive (2014/30/EU)
The following harmonized standards:
EN 61800-5-1:2007+A1:2017,
EN 62233:2008+AC:2008,
EN 61000-6-1:2019,
EN 61000-6-3:2007+A1:2011+AC:2012,
EN IEC 61000-3-2:2019,
EN 61000-3-3:2013+A1:2019
RoHS: 2011/65/EU
Signed for and on behalf of:
Amur S.à r.l.
Remich, 23.02.2023

i.V. Dipl. Phys. Peter Neumüller Technical Manager

TECHNICAL DATA

| IPC 2 – 0,75KW
PSM01137VK| IPC 2 – 1,1KW
PSM01134U| IPC-3 – 1,5KW
PSM01135U| IPC-3 – 2,2KW
PSM01141VK
---|---|---|---|---
Tension/Voltage| ~230V
50/60Hz| ~230V
50/60Hz| ~230V
50/60Hz| ~230V
50/60Hz
Max. Current| 6A| 6A| 9,6A| 9,6A
Max. Power demand| 0,75KW| 1,1KW| 1,5KW| 2,2KW
Max. working Pressure| 10bar| 10bar| 10bar| 10bar
Max. operating Pressure| 1-9bar| 1-9bar| 1-9bar| 1-9bar
Max water temperature| 50 °C| 50 °C| 50 °C| 50 °C
Input connector| 1”| 1”| 1,25”| 1,25”
Output connector| 1”| 1”| 1,25”| 1,25”
Protection-grade| IP54| IP54| IP54| IP54
Wiring In ~230V Schuko plug (EU)| | | |
Wiring Out ~230V Schuko connector (EU)| | x| x|
Cable Out L1 / L2 / N / Ground| x| | | x

SPARE PARTS

Pressure tank (Expansion tank) 2L
(PSZ01137U)| | Pressure tank (Expansion tank) 8L
(PSZ01138U)|
---|---|---|---

WE HIGHLY RECOMMEND THE
INVERTER PUMP CONTROLLERS FROM PROFI-PUMPE.DE
This product should not be used with pumps, which have an integrated control system.

• Automatic demand-oriented switching on and off of pumps
•  ENERGY-SAVING pump operation: Up to 85% energy and cost reduction for pump operation with alternating load
• Ensures constant water pressure in the pipes
• Intelligent technology for optimum climate and environmental protection
• Pressure reducer function: reduces the maximum pump pressure to the set pressure in the piping system
• Minimizes average noise, quiet pump operation
• Avoids dangerous pressure surges in the water pipes
• Signifi cantly increases the service life of the pump and water pipes
• Reduces the risk of fl ooding due to leaking water pipes
• Reliable integrated dry run protection with adjustable auto-start
•  built-in check valve
• intelligent self-monitoring functions
•  easy commissioning and operation due to preset default values

With an INVERTER pump control from profi- pumpe.de you save over 80% on energy, actively protect the environment and climate and save on electricity costs! In many cases, the purchase is amortized by cost savings in a very short time.

10% DISCOUNT| When ordering simply add
„ INVERTER10%  “
---|---

Imprint

Amur S.à r.l.
www.amur.lu
Email: info@amur.lu
Tel.: +49 611 9458777-0
Fax: +49 611 9458777-11

References

• Profi-Pumpe.de Ihr Online-Shop für Pumpen und Pumpenzubehör
• Pumpen im Netz - www.pumpe.de !
• Amur
• Profi-Pumpe.de Ihr Online-Shop für Pumpen und Pumpenzubehör

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